Precise positioning device for frame type curtain wall unit adapter

Abstract

The utility model relates to the technical field of pedicle wall installation, in particular to a precise positioning device for a frame type curtain wall unit adapter, which comprises a base, an adjusting disc, a driving assembly, a support frame and a limiting mechanism. The driving assembly drives the adjusting disc to rotate through the transmission gear, so that the supporting frame moves in the undetermined direction, and rapid and high-precision adjustment of the wall-pedicle unit plate is achieved. The limiting mechanism prevents the supporting frame from deviating, the angle sensor monitors the rotation angle in real time, and the positioning precision is ensured. The problem that the unit curtain wall adapter is difficult to adjust quickly and accurately under complex working conditions can be solved, the installation efficiency and precision are improved, meanwhile, the structural stability is enhanced, and the method is suitable for curtain wall installation scenes of various building main structures.

Description

Technical Field

[0001] This utility model belongs to the field of building engineering technology, specifically a precise positioning device for a frame-type curtain wall unit adapter. Background Technology

[0002] When installing some building curtain walls, unitized curtain wall adapters and positioning devices are required to connect the curtain wall unit panels to the main structure. However, some existing unitized curtain wall adapters typically use traditional mechanical connection methods during actual construction, resulting in low positioning accuracy and difficulty in achieving rapid and precise adjustments under complex conditions. This leads to low construction efficiency and unstable installation quality. A search revealed a unitized curtain wall adapter adjustment device (publication number CN103015591B) that connects unit panels to the main structure using C-shaped channel steel embedded parts, T-bolt assemblies, and toothed hanging plates, and adjusts the position using limit and fine-tuning bolts. However, this design relies on manually adjusting the limit nuts and fine-tuning bolts, involving numerous steps, and the adjustment accuracy is limited by the operator's skill level, making it difficult to meet high-precision installation requirements. Furthermore, this design has limited adjustment capabilities in three-dimensional space, failing to flexibly adapt to complex on-site environments. A search revealed a three-dimensional adjustable mounting device for unitized curtain walls (publication number CN102535704B). This device, through a combination of adapters and mounting hardware, enables three-dimensional adjustment of unit panels in the front, back, top, bottom, left, and right directions. While this design improves work efficiency and reduces installation costs, the adjustment process still relies on the coordination of multiple bolt components, making the assembly process relatively complex. Furthermore, the adjustment range is structurally limited, making it difficult to meet the needs of large-scale dynamic adjustments. Additionally, this design may pose a risk of loosening during long-term use, affecting overall stability. These issues indicate that traditional unitized curtain wall adapters and positioning devices currently on the market still have limitations in meeting the requirements for precise positioning and rapid adjustment under complex working conditions. Utility Model Content

[0003] This utility model provides a precise positioning device for frame-type curtain wall unit adapters, aiming to solve the problem in the prior art that unit curtain wall adapters are difficult to adjust quickly and with high precision under complex working conditions. To solve the above problem, this utility model is implemented as follows: a precise positioning device for frame-type curtain wall unit adapters includes: a base fixedly installed on the main building structure, the base having a support frame for connecting curtain wall unit panels; an adjusting disc rotatably installed on the base, the adjusting disc being connected to the support frame via a threaded connection, and the adjusting disc having toothed grooves on its outer periphery; a driving component fixedly installed on the base, the driving component meshing with the adjusting disc via a transmission gear to drive the adjusting disc to rotate; and a limiting mechanism disposed between the support frame and the adjusting disc, for limiting the movement of the support frame in a specific direction.

[0004] Preferably, the drive assembly includes: a motor bracket fixedly mounted on the base, on which a stepper motor is mounted; a drive gear fixedly sleeved on the output shaft of the stepper motor, the drive gear meshing with a tooth groove on the adjustment disc; and a limiting plate fixedly mounted on the motor bracket, the limiting plate constraining the axial position of the drive gear.

[0005] Preferably, the limiting mechanism includes: a guide rod fixedly installed at the bottom of the support frame, the guide rod passing through the adjusting plate and slidably connected to the adjusting plate; an elastic element fixedly sleeved on the guide rod, one end of the elastic element abutting against the bottom of the support frame and the other end abutting against the top of the adjusting plate; and a limiting block fixedly installed on the base, the limiting block being used to limit the movement range of the guide rod.

[0006] Preferably, the support frame includes: a bearing plate fixedly installed at the top of the guide rod, the bearing plate having mounting holes for fixing the curtain wall unit panels; a reinforcing rib fixedly installed at the bottom of the bearing plate, the reinforcing rib being welded to the guide rod to enhance the overall structural strength; and a positioning pin fixedly installed on the side of the bearing plate, the positioning pin being used to cooperate with the positioning holes on the curtain wall unit panels to achieve preliminary positioning.

[0007] Preferably, the base is provided with an angle sensor for detecting the rotation angle of the adjustment disk. The angle sensor includes: a sensor bracket fixedly mounted on the base, on which a photoelectric encoder is mounted; a signal toothed disk fixedly mounted on the outer periphery of the adjustment disk, the signal toothed disk corresponding to the detection head of the photoelectric encoder; and a protective cover fixedly mounted on the sensor bracket, the protective cover being used to protect the photoelectric encoder.

[0008] Preferably, the base has a groove for accommodating the adjustment disc, and the inner wall of the groove is provided with a wear-resistant layer. The wear-resistant layer is fixed to the inner wall of the groove by an adhesive method to reduce frictional wear when the adjustment disc rotates.

[0009] Preferably, the motor bracket is provided with a control module for controlling the working state of the stepper motor. The control module includes: a circuit board fixedly mounted on the motor bracket, on which a microprocessor is provided; a wireless communication module fixedly mounted on the circuit board for receiving external control commands; and a power interface fixedly mounted on the circuit board for connecting to an external power source.

[0010] Preferably, the bottom of the base is provided with a mounting flange for fixing to the main structure of the building. The mounting flange has multiple mounting holes, and anti-loosening washers are provided in the mounting holes. The anti-loosening washers are fixed in the mounting holes by compression to improve installation stability.

[0011] Compared to existing technologies, the precise positioning device for the frame-type curtain wall unit adapter provided in this solution uses a drive component to rotate the adjustment disc, causing the support frame to move in a specific direction, thereby achieving rapid and high-precision adjustment of the curtain wall unit panels. Simultaneously, the design of the limiting mechanism effectively prevents the support frame from shifting during adjustment, ensuring positioning accuracy. Furthermore, the introduction of an angle sensor enables real-time monitoring of the adjustment disc's rotation angle, providing data support for precise control. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0013] Figure 2 This is a partial schematic diagram of the drive component in this utility model;

[0014] Figure 3 This is a partial schematic diagram of the anti-loosening washer in this utility model;

[0015] Figure 4 This is a schematic diagram of the installation of the drive assembly and angle sensor of this utility model.

[0016] The attached figures are labeled as follows:

[0017] 1. Base; 2. Adjustment plate; 3. Drive assembly; 4. Support frame; 5. Limiting mechanism; 6. Angle sensor; 7. Mounting flange; 8. Stepper motor; 9. Drive gear; 10. Limiting plate; 11. Guide rod; 12. Elastic element; 13. Limiting block; 14. Photoelectric encoder; 15. Signal gear plate; 16. Protective cover; 17. Anti-loosening washer. Detailed Implementation

[0018] This utility model provides a precise positioning device for a frame-type curtain wall unit adapter, the specific implementation of which is described in conjunction with the attached diagram. Figure 1 To be continued Figure 4 Please provide a detailed explanation. For example... Figure 1 As shown, the overall structure includes a base 1, an adjustment disc 2, a drive assembly 3, a support frame 4, a limiting mechanism 5, and an angle sensor 6. The specific connection relationships, positional relationships, and mutual cooperation relationships of each component are described below.

[0019] The base 1 is the fundamental component of the entire device, used for fixed installation on the main building structure. Its bottom is equipped with a mounting flange 7, which has multiple mounting holes, each containing an anti-loosening washer 17. The anti-loosening washers 17 are fixed in the mounting holes by compression to improve the installation stability between the base 1 and the main building structure. The top of the base 1 has a groove with a wear-resistant layer on its inner wall, which is bonded to the groove to reduce frictional loss during the rotation of the adjusting disc 2. The adjusting disc 2 is rotatably mounted in the groove of the base 1 via bearings. The outer circumference of the adjusting disc 2 has toothed grooves for meshing with the transmission gears in the drive assembly 3.

[0020] The drive assembly 3 is fixedly mounted on the base 1, and includes a motor bracket, a stepper motor 8, a drive gear 9, and a limiting plate 10. The motor bracket is fixedly mounted on one side of the base 1, and the stepper motor 8 is fixedly mounted on the motor bracket. The drive gear 9 is fixedly sleeved on the output shaft of the stepper motor 8, and the drive gear 9 meshes with the tooth groove on the adjusting plate 2. The limiting plate 10 is fixedly mounted on the motor bracket to constrain the axial position of the drive gear 9, thereby ensuring the meshing accuracy between the drive gear 9 and the adjusting plate 2. In addition, a control module is also provided on the motor bracket. The control module includes a circuit board, a microprocessor, a wireless communication module, and a power interface. The circuit board is fixedly mounted on the motor bracket, and both the microprocessor and the wireless communication module are fixedly mounted on the circuit board. The wireless communication module is used to receive external control commands, and the power interface is used to connect to an external power source, thereby controlling the working state of the stepper motor 8.

[0021] The support frame 4 is connected to the adjusting plate 2 via a threaded connection. The support frame 4 includes a bearing plate, reinforcing ribs, and positioning pins. The bearing plate is fixedly installed at the top of the guide rod 11. The bearing plate is provided with mounting holes for fixing the curtain wall unit panels. The position and size of the mounting holes are determined according to the design requirements of the actual curtain wall unit panels. The reinforcing ribs are fixedly installed at the bottom of the bearing plate and welded to the guide rod 11 to enhance the overall structural strength of the support frame 4. The positioning pins are fixedly installed on the side of the bearing plate. The positioning pins are used to engage with the positioning holes on the curtain wall unit panels to achieve initial positioning. The guide rod 11 is fixedly installed at the bottom of the support frame 4. The guide rod 11 passes through the adjusting plate 2 and is slidably connected to the adjusting plate 2, thereby ensuring that the support frame 4 moves in a specific direction.

[0022] A limiting mechanism 5 is disposed between the support frame 4 and the adjusting plate 2 to restrict the movement of the support frame 4 in a specific direction. The limiting mechanism 5 includes a guide rod 11, an elastic element 12, and a limiting block 13. The limiting block 13 is fixedly installed at the bottom end of the guide rod 11. The limiting block 13 is used to limit the range of movement of the guide rod 11, thereby preventing the support frame 4 from shifting during adjustment. The elastic element 12 is fixedly sleeved on the guide rod 11. One end of the elastic element 12 abuts against the bottom of the support frame 4, and the other end abuts against the top of the adjusting plate 2. The function of the elastic element 12 is to provide a certain buffering force for the support frame 4 and ensure that the support frame 4 remains stable during adjustment.

[0023] An angle sensor 6 is mounted on the base 1 and is used to detect the rotation angle of the adjustment disk 2. The angle sensor 6 includes a sensor bracket, a photoelectric encoder 14, a signal gear disk 15, and a protective cover 16. The sensor bracket is fixedly mounted on the base 1, the photoelectric encoder 14 is fixedly mounted on the sensor bracket, and the signal gear disk 15 is fixedly mounted on the outer periphery of the adjustment disk 2. The signal gear disk 15 corresponds to the detection head of the photoelectric encoder 14, and the photoelectric encoder 14 monitors the rotation angle of the adjustment disk 2 in real time by detecting changes in the number of teeth on the signal gear disk 15. The protective cover 16 is fixedly mounted on the sensor bracket to protect the photoelectric encoder 14 and prevent external environmental factors from affecting it.

[0024] In practical applications, the working principle of this utility model is as follows: First, the base 1 is fixedly installed on the main building structure via the mounting flange 7 to ensure accurate installation. Then, the curtain wall unit panel is placed on the support plate of the support frame 4, and initial positioning is achieved by the positioning pin engaging with the positioning holes on the curtain wall unit panel. Next, external control commands are received via the wireless communication module, and the microprocessor in the control module controls the stepper motor 8 to start according to the received commands. The output shaft of the stepper motor 8 drives the drive gear 9 to rotate, and the drive gear 9 meshes with the tooth groove on the adjustment plate 2, thereby driving the adjustment plate 2 to rotate. The adjustment plate 2 is connected to the support frame 4 via a threaded connection. When the adjustment plate 2 rotates, the support frame 4 moves along the axial direction of the guide rod 11, thereby achieving rapid and high-precision adjustment of the curtain wall unit panel. During this process, the elastic element 12 and the limit block 13 in the limiting mechanism 5 work together to ensure that the support frame 4 does not shift during adjustment, while the sliding connection between the guide rod 11 and the adjustment plate 2 further ensures that the movement direction of the support frame 4 is precise and controllable. The photoelectric encoder 14 in the angle sensor 6 monitors the rotation angle of the adjustment disk 2 in real time and feeds back the monitoring data to the control module. The control module dynamically adjusts the operating status of the stepper motor 8 according to the feedback data, thereby achieving precise control of the position of the curtain wall unit panel.

[0025] In the above embodiments, all components are described with specific connection methods and positional relationships, ensuring that those skilled in the art can implement the technical solution based on the contents of the specification. The cooperation relationship between the components is clear and close, effectively solving the problem in the prior art that unitized curtain wall transition components are difficult to adjust quickly and with high precision under complex working conditions.

[0026] To enable those skilled in the art to fully understand and implement this utility model, the specific implementation principle of this utility model is further supplemented below with a specific application scenario.

[0027] During the installation of the building curtain wall, the base 1 is first fixed to the main building structure using the mounting flange 7. Multiple mounting holes on the mounting flange 7 are fitted with anti-loosening washers 17, which are tightened to improve the connection stability between the base 1 and the main building structure. Subsequently, the curtain wall unit panels are placed on the support plate of the support frame 4, and initial positioning is completed by engaging the positioning pins with the positioning holes on the curtain wall unit panels. This initial positioning ensures that the curtain wall unit panels will not shift significantly during subsequent adjustments, laying the foundation for high-precision adjustments.

[0028] Next, the microprocessor receives external control commands via the wireless communication module and starts the stepper motor 8 according to the received commands. The output shaft of the stepper motor 8 drives the drive gear 9 to rotate, and the drive gear 9 meshes with the tooth grooves on the outer periphery of the adjustment disk 2, thereby driving the adjustment disk 2 to rotate. The adjustment disk 2 is connected to the support frame 4 through a threaded connection. When the adjustment disk 2 rotates, the support frame 4 moves along the axial direction of the guide rod 11. During this process, the guide rod 11 passes through the adjustment disk 2 and slides with it, ensuring that the movement direction of the support frame 4 is precisely controllable. At the same time, the elastic element 12 and the limit block 13 in the limiting mechanism 5 work together to limit the movement range of the guide rod 11 and prevent the support frame 4 from shifting during the adjustment process. The elastic element 12 also provides a certain buffer force for the support frame 4 to ensure that it remains stable during the adjustment process.

[0029] Meanwhile, the photoelectric encoder 14 in the angle sensor 6 monitors the rotation angle of the adjustment disk 2 in real time. The photoelectric encoder 14 feeds back the monitoring data to the control module by detecting changes in the number of teeth on the signal toothed disk 15. The control module dynamically adjusts the operating state of the stepper motor 8 based on the feedback data, thereby achieving precise control of the position of the curtain wall unit panels. The protective cover 16 protects the photoelectric encoder 14 from external environmental factors, ensuring the long-term reliability of the angle sensor 6.

[0030] In actual construction, the above process enables rapid three-dimensional adjustment of the curtain wall unit panels. For example, when it is necessary to adjust the front and rear positions of the curtain wall unit panels, the stepper motor 8 drives the adjustment disk 2 to rotate. The rotation of the adjustment disk 2 is converted into the axial movement of the support frame 4 along the guide rod 11, thereby achieving precise position adjustment. Due to the precise control characteristics of the stepper motor 8 and the real-time monitoring function of the photoelectric encoder 14, the adjustment accuracy is significantly improved. In addition, the wear-resistant layer set on the inner wall of the groove at the top of the base 1 reduces the frictional loss when the adjustment disk 2 rotates, extending the service life of the device.

[0031] In complex working conditions, such as when large-scale dynamic adjustments are required, the design advantages of this invention are particularly prominent. By receiving external commands through the wireless communication module, the microprocessor can flexibly adjust the operating parameters of the stepper motor 8 to adapt to different adjustment needs. Simultaneously, the elastic element 12 and the limiting block 13 in the limiting mechanism 5 effectively limit the movement range of the support frame 4, ensuring the safety and stability of the adjustment process. This design not only improves construction efficiency but also reduces the risk of errors caused by improper manual operation.

[0032] In summary, this invention achieves rapid and high-precision adjustment of curtain wall unit panels through the close cooperation of its components, solving the problem of insufficient precision positioning and rapid adjustment under complex working conditions in existing technologies. All components are described with specific connection methods and positional relationships to ensure that those skilled in the art can implement this technical solution based on the description.

[0033] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A precise positioning device for a frame-type curtain wall unit adapter, characterized in that, include: A base that is fixedly installed on the main structure of the building (1); Rotate the adjustment disc (2) mounted on the base (1). The adjustment disc (2) is connected to the support frame (4) by a threaded connection, and the outer periphery of the adjustment disc (2) is provided with toothed grooves. A drive assembly (3) is fixedly installed on the base (1), and the drive assembly (3) meshes with the adjustment disc (2) through a transmission gear; A limiting mechanism (5) is provided between the support frame (4) and the adjusting plate (2) to restrict the support frame (4) from moving in a specific direction.

2. The precise positioning device for the frame-type curtain wall unit adapter as described in claim 1, characterized in that, The driving component (3) includes: A motor bracket fixedly installed on the base (1); A stepper motor (8) is fixedly mounted on the motor bracket. A drive gear (9) is fixedly sleeved on the output shaft of the stepper motor (8). The drive gear (9) meshes with the tooth groove on the adjustment plate (2). A limiting plate (10) is fixedly installed on the motor bracket, and the limiting plate (10) is used to constrain the axial position of the drive gear (9).

3. The precise positioning device for the frame-type curtain wall unit adapter as described in claim 1, characterized in that, The limiting mechanism (5) includes: A guide rod (11) is fixedly installed at the bottom of the support frame (4). The guide rod (11) passes through the adjustment plate (2) and is slidably connected to the adjustment plate (2). An elastic element (12) is fixedly sleeved on the guide rod (11), with one end of the elastic element (12) abutting against the bottom of the support frame (4) and the other end abutting against the top of the adjusting plate (2); A limiting block (13) is fixedly installed on the base (1), and the limiting block (13) is used to limit the movement range of the guide rod (11).

4. The precise positioning device for the frame-type curtain wall unit adapter as described in claim 3, characterized in that, The support frame (4) includes: A bearing plate is fixedly installed at the top of the guide rod (11), and the bearing plate is provided with mounting holes for fixing the curtain wall unit panels; A reinforcing rib is fixedly installed at the bottom of the bearing plate, and the reinforcing rib is welded to the guide rod (11); A positioning pin is fixedly installed on the side of the bearing plate, and the positioning pin is used to cooperate with the positioning hole on the curtain wall unit panel.

5. The precise positioning device for the frame-type curtain wall unit adapter as described in claim 1, characterized in that, An angle sensor (6) is provided on the base (1), and the angle sensor (6) includes: A sensor bracket is fixedly installed on the base (1); A photoelectric encoder (14) is fixedly installed on the sensor bracket. A signal toothed disk (15) is fixedly installed on the outer periphery of the adjustment disk (2), and the signal toothed disk (15) corresponds to the detection head of the photoelectric encoder (14); A protective cover (16) is fixedly installed on the sensor bracket.

6. The precise positioning device for the frame-type curtain wall unit adapter as described in claim 1, characterized in that, The base (1) has a groove, and the inner wall of the groove is provided with a wear-resistant layer, which is fixed to the inner wall of the groove by an adhesive method.

7. The precise positioning device for the frame-type curtain wall unit adapter as described in claim 2, characterized in that, A control module is mounted on the motor bracket, and the control module includes: A circuit board that is fixedly mounted on the motor bracket; A microprocessor fixedly mounted on the circuit board; A wireless communication module fixedly mounted on the circuit board; A power interface that is fixedly mounted on the circuit board.

8. The precise positioning device for the frame-type curtain wall unit adapter as described in claim 1, characterized in that, The base (1) is provided with a mounting flange (7) at its bottom. The mounting flange (7) has multiple mounting holes, and anti-loosening washers (17) are provided in the mounting holes.

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