Positioning tool for assembling wire harness system
By designing positioning fixtures for assembling wire harness systems and utilizing limiting components and panel markings, the problem of low efficiency in manual assembly of wire harness systems was solved, achieving efficient and accurate positioning and fixation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FUYU (XIAMEN) AUTO PARTS CO LTD
- Filing Date
- 2025-05-27
- Publication Date
- 2026-05-12
Smart Images

Figure CN224223673U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire harness system assembly technology, specifically a positioning fixture for assembling wire harness systems. Background Technology
[0002] A wire harness is a set of service equipment that provides services to a certain load source group, such as a trunk line, switching device, control system, etc. A wire harness system is a whole with certain functions formed by the combination of several wire harnesses.
[0003] Wire harness systems are often assembled manually. Different wire harnesses are connected and assembled using appropriate methods to form the required wire harness system. There are many assembly methods, and manual assembly lacks reference and constraints on the wire harnesses, resulting in low efficiency in assembling wire harness systems.
[0004] Therefore, a positioning fixture for assembling wire harness systems is proposed to solve the problems mentioned above. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a positioning fixture for assembling wire harness systems. By arranging the limiting components in conjunction with the markings on the panel, it enables operators to assemble wire harness systems efficiently.
[0006] To achieve the above objectives, this utility model provides the following technical solution: It includes a base plate, on the upper surface of which are fixedly provided several non-bendable winding positioning components, on the upper surface of which are fixedly provided several bendable winding positioning components, on the upper surface of which are fixedly provided several elastically fixing limiting components, on the upper surface of which are fixedly provided several bendable spring guide components, on the upper surface of which are fixedly provided several storage boxes, and on the upper surface of which are provided panel markings.
[0007] Preferably, the non-bendable winding positioning component includes a support column and a limiting body, the limiting body being fixedly disposed on the upper end of the support column, and the lower end of the support column being fixedly disposed on the upper surface of the base plate.
[0008] Preferably, the bendable winding positioning component includes a fixing plate three, a support body three, and a limiting body three. The fixing plate three is fixedly disposed on the upper surface of the base plate, the fixing plate three is rotatably connected to the lower end of the support body three, and the limiting body three is fixedly disposed on the upper end of the support body three.
[0009] Preferably, the limiting member for the elastically fixed line includes a fixing plate four, a support body four, a limiting body four, and an elastic fixing body. The fixing plate four is fixedly disposed on the upper surface of the base plate, the fixing plate four is rotatably connected to the lower end of the support body four, and the limiting body four is fixedly disposed on the upper end of the support body four.
[0010] Preferably, the four ends of the limiting body are mirror images of the elastic fixing body, and the elastic fixing body is elastically fixed to the four ends of the limiting body.
[0011] Preferably, the bendable spring guide includes a fixed plate five, a spring, and a plastic sleeve. The lower surface of the fixed plate five is fixedly disposed on the upper surface of the base plate, the lower end of the spring is fixedly disposed on the upper surface of the fixed plate five, and the plastic sleeve is sleeved on the outer side of the upper end of the spring.
[0012] Preferably, the upper surface of the fixing plate five is provided with at least two limiting holes, the lower end of the spring is fixedly disposed inside one of the limiting holes, the upper end of the plastic sleeve is smaller than the limiting hole, and the lower end of the plastic sleeve is larger than the limiting hole.
[0013] Compared with the prior art, the present invention provides a positioning fixture for assembling a wire harness system, which has the following advantages:
[0014] 1. The positioning fixture for assembling the wire harness system, through the arrangement of limiting components and the markings on the panel, achieves the effect of improving the operator's efficiency in assembling the wire harness system.
[0015] 2. The positioning fixture used in the assembly of this wire harness system achieves the effect of positioning the bending and winding wires through the rotational connection of the fixed plate and the support body.
[0016] 3. The positioning fixture used for assembling this wire harness system achieves the effect of bending and fixing the spring guide through the interaction of the spring, plastic sleeve and limiting hole. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the non-bendable winding positioning component of this utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the bendable winding positioning component of this utility model;
[0020] Figure 4 This is a schematic diagram of the limiting component structure for the elastically fixed line body of this utility model;
[0021] Figure 5 This is a schematic diagram of the bendable spring guide component of this utility model.
[0022] In the diagram: 1. Base plate; 2. Non-bendable winding positioning component; 201. Support column; 202. Limiting body; 3. Bendable winding positioning component; 301. Fixing plate three; 302. Support three; 303. Limiting body three; 4. Limiting component for elastically fixing the wire; 401. Fixing plate four; 402. Support four; 403. Limiting body four; 404. Elastic fixing body; 5. Bendable spring guide component; 501. Fixing plate five; 502. Spring; 503. Plastic sleeve; 504. Limiting hole; 6. Panel markings; 7. Storage box. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Example:
[0025] Please see Figure 1 - Figure 4 A positioning fixture for assembling a wire harness system in this embodiment includes a base plate 1. Several non-bendable wire-winding positioning parts 2 are fixedly disposed on the upper surface of the base plate 1. Several bendable wire-winding positioning parts 3 are fixedly disposed on the upper surface of the base plate 1. Several limiting parts 4 that can elastically fix the wire body are fixedly disposed on the upper surface of the base plate 1. Several bendable spring guide parts 5 are fixedly disposed on the upper surface of the base plate 1. Several storage boxes 7 are fixedly disposed on the upper surface of the base plate 1. Panel markings 6 are provided on the upper surface of the base plate 1.
[0026] When using the positioning fixture for assembling the wire harness system, it must be placed on a suitable bracket and adjusted to a height suitable for the operator's operation. It must not be bent or bent. The wire positioning fixture 2 can use different shaped limit bodies 202 as needed, and the panel markings 6 can be marked differently as needed.
[0027] The operator places the wire harness in the storage box 7, then bends the bendable winding positioning piece 3 and the elastically fixing wire limit piece 4, and bends and fixes the bendable spring guide piece 5. Then, according to the markings on the panel 6, the operator sequentially wraps the wire harness around the non-bendable winding positioning piece 2, the bendable winding positioning piece 3, and the elastically fixing wire limit piece 4, and passes it through the bendable spring guide piece 5 to assemble the wire harness system. The arrangement of these limit pieces, in conjunction with the markings on the panel, enables the operator to assemble the wire harness system efficiently.
[0028] The non-bendable winding positioning component 2 includes a support column 201 and a limiting body 202. The limiting body 202 is fixedly installed on the upper end of the support column 201, and the lower end of the support column 201 is fixedly installed on the upper surface of the base plate 1.
[0029] Based on the fixed connection between the support column 201 and the base plate 1, and the fixed connection between the limiting body 202 and the support column 201, the wire harness is fixed when it is wrapped around the limiting body 202.
[0030] The bendable winding positioning component 3 includes a fixing plate 301, a support body 302, and a limiting body 303. The fixing plate 301 is fixedly installed on the upper surface of the base plate 1. The fixing plate 301 is rotatably connected to the lower end of the support body 302. The limiting body 303 is fixedly installed on the upper end of the support body 302.
[0031] When bending the bendable winding positioning component 3, manually push the support body 302 to make the support body 302 rotate along the fixed plate 301, so that the limiting body 303 rotates to a suitable position and the wire harness is fixed in the appropriate position.
[0032] The limiting member 4 that can flexibly fix the line body includes a fixing plate 401, a support body 402, a limiting body 403 and an elastic fixing body 404. The fixing plate 401 is fixedly set on the upper surface of the base plate 1. The fixing plate 401 is rotatably connected to the lower end of the support body 402. The limiting body 403 is fixedly set on the upper end of the support body 402.
[0033] The four limiting bodies 403 are mirror-mounted with elastic fixing bodies 404 at both ends, and the elastic fixing bodies 404 are elastically fixed to both ends of the four limiting bodies 403.
[0034] When bending the limiting member 4 that can elastically fix the wire body, manually push the support body 402 to rotate along the fixing plate 401, so that the limiting body 403 rotates to a suitable position. Then, the wire harness squeezes the elastic fixing body 404. Based on the elastic fixing body 404 and the limiting body 403, the elastic fixing body 404 separates, allowing the wire harness to enter the limiting body 403 and fix the wire harness in the appropriate position.
[0035] The bendable spring guide 5 includes a fixed plate 501, a spring 502 and a plastic sleeve 503. The lower surface of the fixed plate 501 is fixedly disposed on the upper surface of the base plate 1. The lower end of the spring 502 is fixedly disposed on the upper surface of the fixed plate 501. The upper outer side of the spring 502 is sleeved with a plastic sleeve 503.
[0036] The upper surface of the fixed plate 501 is mirror-image-opened with at least two limiting holes 504. The lower end of the spring 502 is fixedly installed inside one of the limiting holes 504. The upper end of the plastic sleeve 503 is smaller than the limiting hole 504, and the lower end of the plastic sleeve 503 is larger than the limiting hole 504.
[0037] The flexible spring guide 5 is bent manually, causing the spring 502 to bend. Since the upper end of the plastic sleeve 503 is smaller than the limiting hole 504, the plastic sleeve 503 is inserted into the limiting hole 504, causing the flexible spring guide 5 to bend and be fixed.
[0038] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods. As long as they can achieve their beneficial effects, they can be implemented. Therefore, this embodiment will not elaborate on their specific structural composition and working principle.
[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A positioning fixture for assembling a wire harness system, comprising a base plate (1), characterized in that: The upper surface of the base plate (1) is fixedly provided with several non-bendable winding positioning parts (2), the upper surface of the base plate (1) is fixedly provided with several bendable winding positioning parts (3), the upper surface of the base plate (1) is fixedly provided with several elastically fixed limiting parts (4), the upper surface of the base plate (1) is fixedly provided with several bendable spring guide parts (5), the upper surface of the base plate (1) is fixedly provided with several storage boxes (7), and the upper surface of the base plate (1) is provided with panel markings (6).
2. The positioning fixture for assembling a wire harness system according to claim 1, characterized in that: The non-bendable winding positioning component (2) includes a support column (201) and a limiting body (202). The limiting body (202) is fixedly disposed on the upper end of the support column (201), and the lower end of the support column (201) is fixedly disposed on the upper surface of the base plate (1).
3. The positioning fixture for assembling a wire harness system according to claim 1, characterized in that: The bendable winding positioning component (3) includes a fixing plate three (301), a support body three (302), and a limiting body three (303). The fixing plate three (301) is fixedly disposed on the upper surface of the base plate (1). The fixing plate three (301) is rotatably connected to the lower end of the support body three (302). The limiting body three (303) is fixedly disposed on the upper end of the support body three (302).
4. The positioning fixture for assembling a wire harness system according to claim 1, characterized in that: The limiting member (4) for the elastically fixed line body includes a fixing plate (401), a support body (402), a limiting body (403), and an elastic fixing body (404). The fixing plate (401) is fixedly disposed on the upper surface of the base plate (1). The fixing plate (401) is rotatably connected to the lower end of the support body (402). The limiting body (403) is fixedly disposed on the upper end of the support body (402).
5. A positioning fixture for assembling a wire harness system according to claim 4, characterized in that: The elastic fixing body (404) is mirror-determined at both ends of the limiting body four (403), and the elastic fixing body (404) is elastically fixed at both ends of the limiting body four (403).
6. A positioning fixture for assembling a wire harness system according to claim 1, characterized in that: The bendable spring guide (5) includes a fixing plate five (501), a spring (502) and a plastic sleeve (503). The lower surface of the fixing plate five (501) is fixedly disposed on the upper surface of the base plate (1). The lower end of the spring (502) is fixedly disposed on the upper surface of the fixing plate five (501). The plastic sleeve (503) is sleeved on the outer side of the upper end of the spring (502).
7. A positioning fixture for assembling a wire harness system according to claim 6, characterized in that: The upper surface of the fixed plate five (501) is provided with at least two limiting holes (504). The lower end of the spring (502) is fixedly disposed inside one of the limiting holes (504). The upper end of the plastic sleeve (503) is smaller than the limiting hole (504), and the lower end of the plastic sleeve (503) is larger than the limiting hole (504).