Multi-stage vortex mixing wood-plastic raw material dynamic mixing device
The multi-stage vortex mixing dynamic mixing device for wood-plastic raw materials solves the problems of insufficient mixing time and low equipment efficiency, and achieves full mixing and efficient processing of wood-plastic raw materials.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANTOU WALLONG TECH LTD
- Filing Date
- 2025-06-05
- Publication Date
- 2026-05-12
AI Technical Summary
Existing wood-plastic raw material mixing equipment has insufficient mixing time, resulting in incomplete mixing and affecting product quality. On the other hand, excessive mixing time affects equipment efficiency.
The dynamic mixing device for wood-plastic raw materials adopts multi-stage vortex mixing. Through screw mixing in the feeding box, moving feeding in the feeding hopper, thorough mixing in the mixing cylinder, and mixing and conveying on the conveyor frame, combined with the scraper of the scraper bonding component bonding to the inner wall, the multi-stage vortex mixing of materials is achieved.
It improves the mixing rate and thoroughness of wood-plastic raw materials, thereby enhancing the processing efficiency of the equipment and the quality of the products.
Smart Images
Figure CN224224247U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wood-plastic composite material processing technology, specifically a dynamic mixing device for wood-plastic composite materials with multi-stage vortex mixing. Background Technology
[0002] Wood-plastic composite (WPC) is a green and environmentally friendly material made primarily from wood as the base material, along with thermoplastic polymers and processing aids. The mixture is thoroughly mixed using a mixing device and then extruded through a mold.
[0003] In existing wood-plastic raw material mixing equipment, the wood-plastic raw materials are directly poured into the mixing tank through two feed ports. After a certain period of stirring, they are transferred to the next processing equipment for processing. Under this mixing method, if the mixing time is too short, the materials will not be mixed sufficiently, which will affect the quality of subsequent wood-plastic products. If the mixing time is too long, it will affect the processing efficiency of the equipment to a certain extent. Therefore, optimization and improvement are needed. Utility Model Content
[0004] The purpose of this invention is to provide a multi-stage vortex mixing dynamic mixing device for wood-plastic raw materials, in order to solve the problem mentioned in the background art that the existing wood-plastic raw material mixing requires a long waiting time, which affects the processing efficiency of the equipment.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a multi-stage vortex mixing dynamic mixing device for wood-plastic composite raw materials, comprising: a support frame, a mixing cylinder arranged on the inner side of the support frame, and an adjusting motor connected to one end of the mixing cylinder; a top support plate arranged on the top of the mixing cylinder; and a multi-stage mixing adjustment component and a scraper-adhesive component. The multi-stage mixing adjustment component includes a feeding box and a transmission frame. The feeding box is located at the top of the top support plate, and a screw is arranged on the inner side of the feeding box. A feeding hopper is arranged at the top of the feeding box, and the transmission frame is located at the bottom of the mixing cylinder. The multi-stage mixing adjustment component is used for multi-stage vortex mixing of wood-plastic composite raw materials. The scraper-adhesive component includes a rotating shaft connected to both ends of the inner wall of the mixing cylinder. A connecting plate is arranged on the outer side of the rotating shaft, and a scraper is arranged on the outer side of the connecting plate. The scraper-adhesive component is used to adhere to the inner wall during mixing.
[0006] Preferably, a movable slide frame is slidably connected to the outer side of the feed box, and the feed hopper is disposed on the inner side of the movable slide frame.
[0007] Preferably, positioning frames are connected to both sides of the top of the feed box, and telescopic baffles are provided on the inner side of the positioning frames.
[0008] Preferably, telescopic cylinders are connected to both the front and rear ends of the feed box, and the telescopic cylinders are used to adjust the position of the moving slide frame.
[0009] Preferably, the bottom wall of the feeding box is provided with a discharge pipe, and there are two discharge pipes.
[0010] Preferably, a discharge port is provided at the bottom of one side of the transmission frame.
[0011] Preferably, a mixing plate is connected to the outer end of the rotating shaft.
[0012] Preferably, the connecting plate is internally connected to an elastic connecting rod, the scraper is connected to the outside of the elastic connecting rod, and the outside of the scraper is connected to a soft pad.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model uses a screw mixer inside the feeding box, a moving feeding hopper, and a mixing cylinder for thorough mixing, along with a conveyor frame for mixing and conveying, to allow the wood-plastic raw materials to undergo multi-stage vortex mixing during mixing, thereby increasing the mixing rate and thus improving the processing efficiency of the equipment. During the mixing process, a mixing plate and a connecting plate are set up for synchronous mixing adjustment. The mixing plate and the connecting plate have different lengths and are used for mixing the inner and outer sides respectively, ensuring thorough mixing of the materials inside and out. The scraper connected to the connecting plate fits against the mixing cylinder, further improving the thoroughness of material mixing and thus improving product quality. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0015] Figure 2 This is a schematic diagram of the partially separated three-dimensional structure of the multi-stage mixing adjustment component of this utility model;
[0016] Figure 3 This is a three-dimensional structural diagram of the mixing cylinder of this utility model from another perspective.
[0017] Figure 4 This is a schematic diagram of the partial separation three-dimensional structure of the scraping and bonding component of this utility model.
[0018] In the diagram: 1. Support frame; 2. Mixing cylinder; 3. Adjusting motor; 4. Top support plate; 5. Feed box; 6. Screw; 7. Moving slide frame; 8. Feed hopper; 9. Telescopic baffle; 10. Positioning frame; 11. Telescopic cylinder; 12. Discharge pipe; 13. Rotating shaft; 14. Mixing plate; 15. Connecting plate; 16. Elastic connecting rod; 17. Scraper; 18. Adhesive pad; 19. Transfer frame; 20. Discharge port. Detailed Implementation
[0019] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0020] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.
[0021] like Figure 1 - Figure 4 As shown, this application provides a multi-stage vortex mixing dynamic mixing device for wood-plastic composite raw materials, including: a support frame 1, a mixing cylinder 2 disposed inside the support frame 1, and an adjusting motor 3 connected to one end of the mixing cylinder 2; a top support plate 4 disposed at the top of the mixing cylinder 2; a multi-stage mixing adjusting component including a feeding box 5 and a transmission frame 19, the feeding box 5 being disposed at the top of the top support plate 4, a screw 6 disposed inside the feeding box 5, a feeding hopper 8 disposed at the top of the feeding box 5, and the transmission frame 19 being disposed at the bottom of the mixing cylinder 2; the multi-stage mixing adjusting component is used for multi-stage vortex mixing of wood-plastic composite raw materials; specifically, as shown... Figure 2 As shown, a movable slide frame 7 is slidably connected to the outside of the feed box 5, and the feed hopper 8 is set inside the movable slide frame 7. The movable slide frame 7 provides stability for the installation of the feed hopper 8, allowing the material to enter evenly.
[0022] Specifically, such as Figure 2 As shown, positioning frames 10 are connected to both sides of the top of the feed box 5, and telescopic baffles 9 are provided on the inner side of the positioning frames 10. The telescopic baffles 9 are easy to extend and retract, and are similar to springs, used for protection during feeding to prevent dust from spreading out.
[0023] Specifically, such as Figure 2 As shown, telescopic cylinders 11 are connected to both the front and rear ends of the feed box 5. The telescopic cylinders 11 are used to adjust the position of the sliding frame 7, so that the sliding frame 7 can drive the feed hopper 8 to adjust the position and allow the material to enter evenly.
[0024] Specifically, such as Figure 2 As shown, there are two feeding pipes 12 inside the bottom wall of the feeding box 5. The two feeding pipes 12 can make the material fall more evenly.
[0025] Specifically, such as Figure 1As shown, a discharge port 20 is provided at the bottom of one side of the conveyor frame 19. After the material is mixed in the mixing cylinder 2, it is further mixed and conveyed through the conveyor frame 19 and then discharged from the discharge port 20.
[0026] The scraper bonding assembly includes a rotating shaft 13, which is connected to both ends of the inner wall of the mixing cylinder 2. A connecting plate 15 is provided on the outer side of the rotating shaft 13, and a scraper 17 is provided on the outer side of the connecting plate 15. The scraper bonding assembly is used to bond to the inner wall during mixing.
[0027] Specifically, such as Figure 3 As shown, a mixing plate 14 is connected to the outer end of the rotating shaft 13. Multiple mixing plates 14 are provided for mixing materials in the middle.
[0028] Specifically, such as Figure 4 As shown, an elastic connecting rod 16 is connected inside the connecting plate 15, and a scraper 17 is connected to the outside of the elastic connecting rod 16. A soft pad 18 is connected to the outside of the scraper 17. The scraper 17 is connected to the outside of the connecting plate 15 through the elastic connecting rod 16, so that the scraper 17 fits against the inner wall of the mixing cylinder 2, which facilitates the full mixing of materials. The soft pad 18 on the inner side avoids scratching the inner wall of the mixing cylinder 2.
[0029] In this embodiment: the wood-plastic raw materials undergo multi-stage vortex mixing during mixing through the screw 6 inside the feed box 5, the moving feed hopper 8, the thorough mixing of the mixing cylinder 2, and the mixing and conveying discharge of the conveyor frame 19, thereby increasing the mixing rate. The mixing plate 14 and the connecting plate 15 are set up for synchronous mixing adjustment. The mixing plate 14 and the connecting plate 15 have different lengths and are used to mix the inner and outer sides respectively, so that the materials are thoroughly mixed inside and out. The scraper 17 connected to the connecting plate 15 fits against the mixing cylinder 2 to improve the thoroughness of material mixing.
[0030] Specifically, the solution is as follows: When mixing wood-plastic raw materials, the prepared raw materials are poured into the feeding box 5 through the feeding hopper 8. During the pouring process, the telescopic cylinder 11 drives the moving slide frame 7 to move, allowing the material from the feeding hopper 8 to fall at different positions inside the feeding box 5. Then, through the mutual rotation of the screw 6, the material is initially mixed. It is then fed into the mixing cylinder 2 through two feeding pipes 12. At this time, the rotating shaft 13 rotates, driving the mixing plate 14 and the connecting plate 15 to perform synchronous mixing adjustment. The mixing plate 14 and the connecting plate 15 have different lengths, which are used to mix the inner and outer sides respectively, so that the material is fully mixed inside and out. The scraper 17 connected to the connecting plate 15 fits against the mixing cylinder 2, and the outer side is provided with a soft pad 18 to avoid scratching, thereby improving the fullness of mixing. Then, the material falls from the bottom of the mixing cylinder 2 into the transmission frame 19, and is further mixed and transmitted through the transmission frame 19, and then discharged from the discharge port 20 to enter the next processing equipment.
[0031] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary; within the framework of this invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of this invention as described above, which are not provided in the details for the sake of brevity.
[0032] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A multi-stage vortex mixing dynamic mixing device for wood-plastic composite raw materials, comprising: A support frame (1) is provided with a mixing cylinder (2) on its inner side, and an adjusting motor (3) is connected to one end of the mixing cylinder (2). A top support plate (4) is provided at the top of the mixing cylinder (2). The feature is that it further includes a multi-stage mixing adjustment assembly, which includes a feeding box (5) and a transmission frame (19). The feeding box (5) is located at the top of the top support plate (4), and a screw (6) is provided on the inner side of the feeding box (5). The top of the mixing cylinder (2) is provided with a feeding hopper (8), the transmission frame (19) is provided at the bottom of the mixing cylinder (2), the multi-stage mixing adjustment component is used for multi-stage vortex mixing of wood-plastic product raw materials; the scraping and bonding component includes a rotating shaft (13), the rotating shaft (13) is connected to both ends of the inner wall of the mixing cylinder (2), the outer side of the rotating shaft (13) is provided with a connecting plate (15), and the outer side of the connecting plate (15) is provided with a scraper (17), the scraping and bonding component is used to bond to the inner wall during mixing.
2. The multi-stage vortex mixing dynamic mixing device for wood-plastic raw materials according to claim 1, characterized in that, The feed box (5) is slidably connected to a movable slide frame (7), and the feed hopper (8) is located inside the movable slide frame (7).
3. The multi-stage vortex mixing dynamic mixing device for wood-plastic raw materials according to claim 1, characterized in that, The top two sides of the feed box (5) are connected to positioning frames (10), and the inner side of the positioning frame (10) is provided with a telescopic baffle (9).
4. The multi-stage vortex mixing dynamic mixing device for wood-plastic raw materials according to claim 1, characterized in that, The feed box (5) is connected to telescopic cylinders (11) at both the front and rear ends, and the telescopic cylinders (11) are used to adjust the position of the sliding frame (7).
5. The multi-stage vortex mixing dynamic mixing device for wood-plastic raw materials according to claim 1, characterized in that, The bottom wall of the feed box (5) is provided with a discharge pipe (12), and there are two discharge pipes (12).
6. The multi-stage vortex mixing dynamic mixing device for wood-plastic raw materials according to claim 1, characterized in that, The bottom side of the transmission frame (19) is provided with a discharge port (20).
7. The multi-stage vortex mixing dynamic mixing device for wood-plastic raw materials according to claim 1, characterized in that, The outer end of the rotating shaft (13) is connected to a mixing plate (14).
8. The multi-stage vortex mixing dynamic mixing device for wood-plastic raw materials according to claim 1, characterized in that, The connecting plate (15) is internally connected to an elastic connecting rod (16), the scraper (17) is connected to the outside of the elastic connecting rod (16), and the outside of the scraper (17) is connected to a soft pad (18).