Product assembly depth detection device
By designing adjustment components and lifting mechanisms in conjunction with the use of sensors, the problem of low efficiency in traditional contact measurement was solved, enabling rapid, stable, and accurate detection of workpiece assembly depth, thus meeting the needs of automated production lines.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 天津市中天智能产业研究院有限公司
- Filing Date
- 2025-06-11
- Publication Date
- 2026-05-12
AI Technical Summary
Traditional contact measurement methods are inefficient during workpiece assembly and cannot meet the needs of automated production lines.
A device for detecting the assembly depth of a product is designed, including an adjustment component, a support, a lifting mechanism, and a detection component. By combining the adjustment component and the lifting mechanism, the detection component can be quickly adjusted and accurately positioned. Combined with the use of a second sensor and a third sensor, fast, stable, and accurate measurement can be achieved.
It achieves a simple, fast, stable, and accurate testing process, meeting the needs of automated production lines, and at a low cost.
Smart Images
Figure CN224230938U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of workpiece assembly technology, and in particular relates to a device for detecting the assembly depth of a product. Background Technology
[0002] In the workpiece assembly process, the accuracy of depth measurement directly affects the assembly quality. It is widely used in precision manufacturing fields such as automotive engines, aerospace components, and electronic component assembly. Its core function is to acquire distance information between the target object and the sensor through active or passive methods. Traditional contact measurement methods have significant limitations and low efficiency, requiring point-by-point contact measurement, which cannot meet the needs of automated production lines. Summary of the Invention
[0003] In view of this, the present invention aims to propose a product assembly depth detection device to solve the problems of the limitations, low efficiency and inability to meet the needs of automated production lines of traditional contact measurement methods.
[0004] To achieve the above objectives, the technical solution of this utility model is implemented as follows:
[0005] A device for detecting the assembly depth of a product includes an adjustment component, a bracket, a lifting mechanism, and a detection component. The adjustment component is fixedly installed in a fixed position, the bracket is fixedly installed on the adjustment component, the lifting mechanism is fixedly installed on the bracket, and the detection component is fixedly installed on the lifting mechanism. The lifting mechanism is used to drive the detection component to slide along the Z-axis, and the adjustment component is used to set the position of the detection component along the X-axis and Y-axis.
[0006] Furthermore, the adjustment assembly includes a first adjustment assembly and a second adjustment assembly, the adjustment directions of the first adjustment assembly and the second adjustment assembly are arranged perpendicular to each other, the first adjustment assembly is fixedly installed in a fixed position, the second adjustment assembly is fixedly installed on the upper surface of the first adjustment assembly, and the bracket is fixedly installed on the second adjustment assembly.
[0007] Furthermore, the first adjustment component includes a first mounting base, a first fixing block, and a first bolt. A first fixing block is respectively provided on both sides of the first mounting base. A first bolt is threaded onto each first fixing block, and one end of the first bolt can abut against the first mounting base. A plurality of first through holes are evenly distributed on the first mounting base, and the plurality of first through holes are arranged parallel to each other. Each first through hole is a rectangular through hole or an elliptical through hole. A first locking bolt is slidably disposed in each first through hole. The first locking bolt can slide in the first through hole, and the sliding direction is the same as the axial direction of the first bolt. The first locking bolt is used to fix the relative position of the first mounting base and the fixed position.
[0008] Furthermore, the second adjustment component includes a second mounting base, a second fixing block, and a second bolt. A second fixing block is respectively provided on both sides of the second mounting base. A second bolt is threaded onto each second fixing block, and one end of the second bolt can abut against the second mounting base. The second mounting base has multiple second through holes evenly distributed on it, and the multiple second through holes are arranged parallel to each other. Each second through hole is a rectangular through hole or an elliptical through hole. A second locking bolt is slidably disposed in each second through hole. The second locking bolt can slide in the second through hole, and the sliding direction is the same as the axial direction of the second bolt. The second locking bolt is used to fix the relative position of the second mounting base and the first mounting base. The bracket is fixed on the second mounting base.
[0009] Furthermore, the lifting mechanism is a lead screw linear module drive structure. The lifting mechanism includes a base, a slide, a lead screw, and a drive motor. The base is vertically mounted on the bracket. The drive motor is fixedly mounted on one end of the base. The lead screw is located inside the base, with one end fixedly connected to the output end of the drive motor and the other end rotatably connected to the base. The two sides of the slide are slidably connected to the base, and the middle of the slide is threadedly connected to the lead screw. The detection component is fixedly mounted on the slide.
[0010] Furthermore, the lifting drive mechanism also includes a limiting component, which is used to limit the limit stroke of the slide. The limiting component includes a first sensor and its limiting member. Several first sensors are arranged on one side of the base, and several first sensors are arranged along the axial direction of the lead screw. The limiting member is fixedly installed on the slide, and one end of the limiting member can abut or sense the execution end of any first sensor.
[0011] Furthermore, the detection component includes a fixing frame, a positioning component, and a detector. The fixing frame is fixedly installed on the slide table, the detector is fixedly installed on the fixing frame, the periphery of the positioning component is slidably connected to the fixing frame, and the lower end of the positioning component is fixedly connected to the detector.
[0012] Furthermore, the positioning component includes a movable plate and guide rods. The two guide rods are arranged in parallel, and the periphery of the two guide rods is slidably connected to the fixed frame. The bottom end of each guide rod is fixedly connected to the movable plate, and a limit plate is provided at the top end of each guide rod. The lower end of the limit plate can abut against the fixed frame.
[0013] Furthermore, the positioning assembly also includes a compression spring, with a compression spring sleeved around the periphery of each guide rod, and the two ends of the compression spring being fixedly connected to the upper end of the moving plate and the bottom end of the fixed frame, respectively.
[0014] Furthermore, the detector includes a second sensor and a third sensor, which are fixedly mounted on a fixed frame. A third through hole is provided in the middle of the moving plate. The sensing end of the second sensor is located in the third through hole of the moving plate, and the sensing end of the third sensor is fixedly inserted through the moving plate. The lower end face of the sensing end of the third sensor can abut against the upper end face of the side wall of the workpiece, and the lower end face of the sensing end of the second sensor can abut against the bottom surface of the groove at the upper end of the workpiece.
[0015] Compared with the prior art, the detection device of this utility model has the following advantages:
[0016] (1) The product assembly depth detection device of this utility model can set the position of the detector relative to the workpiece to be detected by setting the first adjustment component, the second adjustment component and the lifting mechanism. The structure is simple, can be quickly adjusted, and is convenient for workers to disassemble and install. It can meet the needs of automated production lines and has low cost.
[0017] (2) The product assembly depth detection device of this utility model, by setting a second sensor and a third sensor, and by setting a positioning component, enables the positioning component to work with the second sensor and the third sensor to make the whole measurement process simple, fast, stable and accurate. Attached Figure Description
[0018] The accompanying drawings, which form part of this utility model, are used to provide a further understanding of the utility model. The illustrative embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an undue limitation of the utility model. In the drawings:
[0019] Figure 1 This is a schematic diagram of the structure of a product assembly depth detection device according to an embodiment of the present utility model;
[0020] Figure 2 This is a side view schematic diagram of a product assembly depth detection device according to an embodiment of the present utility model.
[0021] Figure 3 This is a structural schematic diagram of the lifting mechanism described in an embodiment of the present utility model.
[0022] Figure 4 This is a schematic diagram of the detection component described in an embodiment of the present invention.
[0023] Figure 5 This is a schematic diagram of the structure of the adjustment component described in an embodiment of the present invention.
[0024] Figure 6 This is a schematic diagram of the structure of the first adjustment component described in an embodiment of the present invention.
[0025] Figure 7 This is a schematic diagram of the structure of the second adjustment component described in an embodiment of the present invention.
[0026] Explanation of reference numerals in the attached figures:
[0027] 1-Adjustment component; 2-Bracket; 3-Lifting mechanism; 4-Detection component; 11-First adjustment component; 12-Second adjustment component; 111-First mounting base; 112-First fixing block; 113-First bolt; 121-Second mounting base; 122-Second fixing block; 123-Second bolt; 31-First sensor; 32-Limiting component; 41-Fixing frame; 42-Positioning component; 43-Detector; 421-Moving plate; 422-Guide rod; 423-Compression spring; 431-Second sensor; 432-Third sensor. Detailed Implementation
[0028] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0029] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0031] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0032] like Figure 1-7As shown, a product assembly depth detection device includes an adjustment component 1, a support 2, a lifting mechanism 3, and a detection component 4. The adjustment component 1 is fixedly installed in a fixed position, the support 2 is fixedly installed on the adjustment component 1, the lifting mechanism 3 is fixedly installed on the support 2, and the detection component 4 is fixedly installed on the lifting mechanism 3. The lifting mechanism 3 is used to drive the detection component 4 to slide along the Z-axis, and the adjustment component 1 is used to adjust the position of the detection component 4 in the X-axis and Y-axis directions. The adjustment component 1 includes a first adjustment component 11 and a second adjustment component 12. The adjustment directions of the first adjustment component 11 and the second adjustment component 12 are perpendicular to each other. The first adjustment component 11 is fixedly installed in a fixed position, the second adjustment component 12 is fixedly installed on the upper end face of the first adjustment component 11, and the support 2 is fixedly installed on the second adjustment component 12. The first adjustment component 11 is used to adjust the position of the detection component 4 in the X-axis direction, and the second adjustment component 12 is used to adjust the position of the detection component in the Y-axis direction. Thus, the detection component 4 can be aligned with the workpiece to be detected by the lifting mechanism 3, the first adjustment component 11, and the second adjustment component 12, and the detection action can be completed by the lifting mechanism 3 driving the detection component.
[0033] like Figure 5-7 As shown, the first adjustment component 11 includes a first mounting base 111, a first fixing block 112, and a first bolt 113. A first fixing block 112 is respectively provided on both sides of the first mounting base 111. A first bolt 113 is threaded onto each first fixing block 112, and one end of the first bolt 113 can abut against the first mounting base 111. The first mounting base 111 has multiple first through holes evenly distributed and arranged parallel to each other. Each first through hole is a rectangular or elliptical through hole. A first locking bolt is slidably disposed within each first through hole. The first locking bolt can slide within the first through hole, and the sliding direction is the same as the axial direction of the first bolt 113. The first locking bolt is used to fix the relative position of the first mounting base 111 and the fixed position; the second adjustment component 1... 2 includes a second mounting base 121, a second fixing block 122, and a second bolt 123. A second fixing block 122 is provided on each side of the second mounting base 121. A second bolt 123 is threaded onto each second fixing block 122, and one end of the second bolt 123 can abut against the second mounting base 121. Multiple second through holes are evenly distributed on the second mounting base 121, and the multiple second through holes are arranged parallel to each other. Each second through hole is a rectangular through hole or an elliptical through hole. A second locking bolt is slidably disposed in each second through hole. The second locking bolt can slide in the second through hole, and the sliding direction is the same as the axial direction of the second bolt 123. The second locking bolt is used to fix the relative position of the second mounting base 121 and the first mounting base 111. The bracket 2 is fixed on the second mounting base 121.
[0034] like Figure 3As shown, the lifting mechanism 3 includes a base, a slide, a lead screw, and a drive motor. The base is vertically mounted on the bracket 2. The drive motor is fixedly mounted on one end of the base. The lead screw is located inside the base, with one end fixedly connected to the output end of the drive motor and the other end rotatably connected to the base. The two sides of the slide are slidably connected to the base, and the middle of the slide is threadedly connected to the lead screw. The detection component 4 is fixedly mounted on the slide. The lifting drive mechanism also includes a limiting component, which is used to limit the limit stroke of the slide. The limiting component includes a first sensor 31 and a limiting member 32. Several first sensors 31 are arranged on one side of the base, and the several first sensors 31 are arranged along the axial direction of the lead screw. The limiting member 32 is fixedly mounted on the slide, and one end of the limiting member 32 can abut or sense the execution end of any first sensor 31. The first sensor 31 is a photoelectric sensor in the prior art, model EE-SX3081, and the drive motor is in the prior art, model DP-TXL-002.
[0035] In implementation, the lifting mechanism 3 is first used to move the detection component 4 to the vicinity of the workpiece to be inspected. The position of the first mounting base 111 in the X-axis direction is adjusted through the first through hole, which in turn adjusts the position of the bracket 2 in the X-axis direction, further adjusting the position of the lifting mechanism 3 in the X-axis direction, and finally adjusting the position of the detection component 4 along the X-axis direction. The first mounting base 111 is then secured by the first bolt 113. Similarly, the position of the second mounting base 121 on the first mounting base 111 along the Y-axis direction is adjusted through the second through hole, thereby adjusting the position of the detection component 4 relative to the workpiece to be inspected along the Y-axis direction. Thus, the first adjusting component 11, the second adjusting component 12, and the lifting mechanism 3 enable the detection component 4 to accurately position itself on the workpiece to be inspected. The initial inspection determines the position of the first adjusting component 11 and the second adjusting component 12. Afterwards, continuous testing can be performed. When the testing parts are replaced, the first adjustment component 11 and the second adjustment component 12 can be adjusted again. The structure is simple, easy to disassemble and install manually, and can be quickly adjusted to meet the needs of automated production lines. It is also low in cost. In implementation, two first sensors 31 are respectively set on one side of the base. One is used to limit the slide table to the upper limit stroke, and the other is used to limit the slide sleeve to the lower limit stroke. When the lower end of the limiting component 32 moves to the execution end of the first sensor 31, the first sensor 31 sends a signal and transmits it to the controller. The controller causes the drive motor to stop rotating, thereby preventing the slide table from colliding with both ends of the base and protecting the lifting mechanism 3.
[0036] like Figure 1 and Figure 4As shown, the detection component 4 includes a fixed frame 41, a positioning component 42, and a detector 43. The fixed frame 41 is fixedly mounted on the slide table, and the detector 43 is fixedly mounted on the fixed frame 41. The periphery of the positioning component 42 is slidably connected to the fixed frame 41, and the lower end of the positioning component 42 is fixedly connected to the detector 43. The positioning component 42 includes a moving plate 421 and guide rods 422. The two guide rods 422 are arranged in parallel, and their peripheries are slidably connected to the fixed frame 41 respectively. The bottom end of each guide rod 422 is fixedly connected to the moving plate 421, and a limit plate is provided at the top of each guide rod 422. The lower end of the limit plate can abut against the fixed frame 41. The limit plate is used to prevent the guide rod 422 from sliding out. The moving plate 421 is provided with... The positioning assembly 42 also includes a compression spring. Each guide rod 422 is surrounded by a compression spring, and the two ends of the compression spring are fixedly connected to the upper end of the moving plate 421 and the bottom end of the fixed frame 41, respectively. The detector 43 includes a second sensor 431 and a third sensor 432. The second sensor 431 and the third sensor 432 are fixedly mounted on the fixed frame 41. The moving plate 421 has a third through hole in the middle. The sensing end of the second sensor 431 is located in the third through hole of the moving plate 421. The sensing end of the third sensor 432 is fixed on the moving plate 421. The lower end face of the sensing end of the third sensor 431 can abut against the upper end face of the side wall of the workpiece. The lower end face of the sensing end of the second sensor 432 can abut against the bottom surface of the groove at the upper end of the workpiece.
[0037] In implementation, the second sensor 431 and the third sensor 432 are existing pull-rod type displacement sensors, both model KTC1-100. The lifting mechanism 3 drives the detector 43 downwards, which in turn drives the moving plate 421 downwards, causing the moving plate 421 to first contact the surface of the workpiece to be detected, thus bringing the third sensor 432 into contact with the workpiece surface. At this point, the initial values of the second sensor 431 and the third sensor 432 are set. Then, the lifting mechanism 3 continues to operate, causing the fixed frame 41 to move downwards. During this time, the second sensor 431 remains stationary, while the output end of the third sensor 432 moves inwards. As the fixed frame 41 moves downwards, the second sensor... As the output end of sensor 431 gradually enters the workpiece, when the output end of the second sensor 431 comes into contact with the internal parts of the workpiece, and the second sensor 431 changes within a certain range, it indicates that the lower end face of the sensing end of the second sensor 432 has come into contact with the bottom surface of the upper groove of the workpiece. Then, the second sensor 431 sends a signal and transmits it to the controller. The controller stops the lifting mechanism 3 and reads the value of the third sensor 432 at this time. The depth from the internal parts of the workpiece to the workpiece surface is calculated by using the value of the third sensor 432 at this time, the initial value of the second sensor 431, and the thickness of the moving plate 421. The entire measurement process is simple, fast, stable, and accurate.
[0038] The working principle of a product assembly depth detection device is as follows: The detection device is installed at the detection station. The position of the detection component 4 is adjusted by the first adjustment component 11, the second adjustment component 12 and the lifting mechanism 3 so that the detector 43 is aligned with the workpiece to be detected. The lifting mechanism 3 drives the positioning component 42 to move to the surface of the workpiece so that the sensing end of the third sensor 432 is in contact with the surface of the workpiece. The lifting mechanism 3 continues to work and drives the fixed frame 41 to continue to move downward so that the second sensor 431 is in contact with the bottom surface of the groove at the upper end of the workpiece. Then the second sensor 431 sends a signal and transmits it to the controller. The controller stops the lifting mechanism 3. The depth of the internal parts of the workpiece to the surface of the workpiece is calculated by the values of the third sensor 432, the second sensor 431 and the thickness of the moving plate 421 at this time.
[0039] The control method in this embodiment is controlled by a controller. The controller circuit can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the art. Furthermore, this document is mainly used to protect mechanical devices, and the control method and circuit connection will not be explained in detail here.
[0040] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A device for detecting the assembly depth of a product, characterized in that: It includes an adjustment component (1), a bracket (2), a lifting mechanism (3), and a detection component (4). The adjustment component (1) is fixedly installed in a fixed position, the bracket (2) is fixedly installed on the adjustment component (1), the lifting mechanism (3) is fixedly installed on the bracket (2), and the detection component (4) is fixedly installed on the lifting mechanism (3). The lifting mechanism (3) is used to drive the detection component (4) to slide along the Z-axis, and the adjustment component (1) is used to set the position of the detection component (4) along the X-axis and Y-axis.
2. The product assembly depth detection device according to claim 1, characterized in that: The adjustment component (1) includes a first adjustment component (11) and a second adjustment component (12). The adjustment directions of the first adjustment component (11) and the second adjustment component (12) are set perpendicular to each other. The first adjustment component (11) is fixedly installed in a fixed position. The second adjustment component (12) is fixedly installed on the upper surface of the first adjustment component (11). The bracket (2) is fixedly installed on the second adjustment component (12).
3. The product assembly depth detection device according to claim 2, characterized in that: The first adjustment component (11) includes a first mounting base (111), a first fixing block (112), and a first bolt (113). A first fixing block (112) is provided on each side of the first mounting base (111). A first bolt (113) is threaded onto each first fixing block (112), and one end of the first bolt (113) can abut against the first mounting base (111). Multiple first through holes are evenly distributed on the first mounting base (111), and the multiple first through holes are arranged parallel to each other. Each first through hole is a rectangular through hole or an elliptical through hole. A first locking bolt is slidably arranged in each first through hole. The first locking bolt can slide in the first through hole, and the sliding direction is the same as the axial direction of the first bolt (113). The first locking bolt is used to fix the relative position of the first mounting base (111) and the fixed position.
4. The product assembly depth detection device according to claim 2, characterized in that: The second adjustment component (12) includes a second mounting base (121), a second fixing block (122), and a second bolt (123). A second fixing block (122) is provided on each side of the second mounting base (121). A second bolt (123) is threaded onto each second fixing block (122), and one end of the second bolt (123) can abut against the second mounting base (121). Multiple second through holes are evenly distributed on the second mounting base (121), and the multiple second through holes are arranged parallel to each other. Each second through hole is a rectangular through hole or an elliptical through hole. A second locking bolt is slidably arranged in each second through hole. The second locking bolt can slide in the second through hole, and the sliding direction is the same as the axial direction of the second bolt (123). The second locking bolt is used to fix the relative position of the second mounting base (121) and the first mounting base (111). The bracket (2) is fixed on the second mounting base (121).
5. The product assembly depth detection device according to claim 1, characterized in that: The lifting mechanism (3) includes a base, a slide, a lead screw and a drive motor. The base is vertically mounted on the bracket (2). The drive motor is fixedly mounted on one end of the base. The lead screw is located inside the base, and one end of the lead screw is fixedly connected to the output end of the drive motor and the other end is rotatably connected to the base. The two sides of the slide are slidably connected to the base, and the middle of the slide is threadedly connected to the lead screw. The detection component (4) is fixedly mounted on the slide.
6. The product assembly depth detection device according to claim 5, characterized in that: The lifting drive mechanism also includes a limiting component, which is used to limit the limit stroke of the slide. The limiting component includes a first sensor (31) and a limiting member (32). A plurality of first sensors (31) are arranged on one side of the base, and the plurality of first sensors (31) are arranged along the axial direction of the lead screw. The limiting member (32) is fixedly installed on the slide, and one end of the limiting member (32) can abut or sense the execution end of any first sensor (31).
7. The product assembly depth detection device according to claim 6, characterized in that: The detection component (4) includes a fixed frame (41), a positioning component (42) and a detector (43). The fixed frame (41) is fixedly installed on the slide table, and the detector (43) is fixedly installed on the fixed frame (41). The periphery of the positioning component (42) is slidably connected to the fixed frame (41), and the lower end of the positioning component (42) is fixedly connected to the detector (43).
8. The product assembly depth detection device according to claim 7, characterized in that: The positioning component (42) includes a movable plate (421) and guide rods (422). The two guide rods (422) are arranged in parallel, and the periphery of the two guide rods (422) is slidably connected to the fixed frame (41). The bottom end of each guide rod (422) is fixedly connected to the movable plate (421), and a limit plate is provided at the top end of each guide rod (422). The lower end of the limit plate can abut against the fixed frame (41).
9. The product assembly depth detection device according to claim 8, characterized in that: The positioning assembly (42) also includes a compression spring. Each guide rod (422) is surrounded by a compression spring, and the two ends of the compression spring are fixedly connected to the upper end of the moving plate (421) and the lower end of the fixed frame (41), respectively.
10. The product assembly depth detection device according to claim 7, characterized in that: The detector (43) includes a second sensor (431) and a third sensor (432). The second sensor (431) and the third sensor (432) are fixedly mounted on the mounting bracket (41). A third through hole is provided in the middle of the moving plate (421). The sensing end of the second sensor (431) is located in the third through hole of the moving plate (421). The sensing end of the third sensor (432) is fixed on the moving plate (421). The lower end face of the sensing end of the third sensor (432) can abut against the upper end face of the side wall of the workpiece. The lower end face of the sensing end of the second sensor (431) can abut against the bottom surface of the upper groove of the workpiece.