Special piece cutting device for photovoltaic adhesive film

Abstract

The utility model relates to the technical field of photovoltaic adhesive film processing, in particular to a piece cutting device special for a photovoltaic adhesive film, which comprises a working table, a feeding module, a cutting module and a sorting module, the feeding module comprises a conveying table and a rolling conveying mechanism, the rolling conveying mechanism drives the adhesive film to move through a driving device, and the cutting module comprises a cutting unit and a cleaning unit. The cutting module is arranged at the front end of the feeding module, the cutting-off unit is in contact with a glue film through a cutting knife to achieve cutting, the cutting-off unit comprises a cutting frame, the cutting knife and a cutting-off air cylinder, the cutting-off air cylinder is provided with a cutting push rod, the cutting push rod pushes the cutting knife to move up and down, and the cleaning unit comprises a translation mechanism, a mounting base, a pressure pump, a conveying pipe, a spraying nozzle and a scraping block. The jet nozzle and the scraping block are driven by the translation unit to remove cutting residues, the jet nozzle is arranged on the mounting base, and the scraping block is mounted on the lower portion of the mounting base. And the cutter cleaning mechanism is arranged to clean the blade part of the cutter after the adhesive film is cut, so that the cutting effect is more standard.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic encapsulant film processing technology, specifically a special cutting device for photovoltaic encapsulant film. Background Technology

[0002] POE combines the advantages of both plastics and rubber, making it widely applicable in automotive parts, photovoltaic module encapsulation films, medical packaging materials, and building materials. In the processing of conductive films, they are typically manufactured in rolls and then cut to the required length and application.

[0003] However, during the cutting process of the adhesive film, adhesive residue and shavings from inside the film may adhere to the surface of the cutting blade. After a period of use, the sharpness of the blade will decrease as adhesive accumulates on the cutting blade. In addition, the adhesive film cannot be stably stacked after cutting, requiring manual assistance. Furthermore, the cut pieces can only be stacked together and cannot be sorted and stacked according to requirements.

[0004] Therefore, there is a need for a device that can improve the performance of the cutting tool and arrange the cut film pieces in separate sections. Utility Model Content

[0005] This utility model addresses the shortcomings of existing technologies by providing a dedicated photovoltaic encapsulant film cutting device, comprising a worktable, a feeding module, a cutting module, and a sorting module. The feeding module includes a conveyor and a rolling conveyor mechanism, which drives the encapsulant film to move via a drive device. The cutting module includes a cutting unit and a cleaning unit. The cutting module is located at the front end of the feeding module. The cutting unit cuts the encapsulant film by contacting it with a cutting blade. The cutting unit includes a cutting frame, a cutting blade, and a cutting cylinder. The cutting cylinder is equipped with a cutting push rod, which pushes the cutting blade to move up and down. The cleaning unit includes a translation mechanism, a mounting base, a pressure pump, a conveying pipe, a spray nozzle, and a scraping block. The translation mechanism drives the spray nozzle and scraping block to remove cutting residue. The spray nozzle is mounted on the mounting base, and the scraping block is mounted on the lower part of the mounting base.

[0006] Preferably, the translation mechanism includes a sliding frame and a screw. The sliding frame is fixed between the cutting frames. A horizontal groove is provided in the sliding frame. The mounting seat is slidably disposed in the horizontal groove. The screw is disposed in the horizontal groove. The mounting seat is threadedly sleeved on the screw. A motor drives the screw to rotate, and the screw drives the mounting seat to move.

[0007] Preferably, the pressure pump is located at the top of one end of the cutting frame, with one end connected to the cleaning fluid supply tank and the other end connected to the mounting base via a delivery pipe.

[0008] Preferably, the lower part of the cutting blade is provided with a cutting edge, the inner cavity of the mounting base is connected to the spray nozzle, the scraping block is U-shaped, and the cutting edge of the cutting blade abuts against the inner wall of the recessed area of ​​the scraping block.

[0009] Preferably, the mounting base is provided with a collection trough at the bottom, and the bottom surface of the collection trough is provided with a slag discharge hole. The bottom of the slag discharge hole is connected to the waste collection container at the bottom of the equipment through a slag discharge pipe.

[0010] Preferably, the feeding module includes a conveyor table, a rolling conveyor mechanism, and an adjusting frame. The conveyor table is positioned above the workbench. The rolling conveyor mechanism includes a conveying roller and an auxiliary roller. The conveying roller rotates via a drive device, moving the film to be cut. The adjusting frame is positioned at the front end of the workbench. A spiral height adjustment mechanism is correspondingly provided on both sides of the adjusting frame. The auxiliary roller is positioned above the conveying roller, and both ends of the auxiliary roller are rotatably sleeved onto the spiral height adjustment mechanism.

[0011] Preferably, the conveyor is provided with a negative pressure seat, and the negative pressure seat is provided with a plurality of vent holes, which are connected to a negative pressure generator to perform negative pressure adsorption and fixation on the adhesive film.

[0012] Preferably, the sorting module includes a first transfer platform, which is disposed on one side of the conveyor platform. The first transfer platform is provided with a transfer suction block driven by a conveyor belt, and the bottom surface of the transfer suction block is provided with a plurality of ventilation holes.

[0013] Preferably, the sorting module includes a second transfer platform, which is arranged in the same direction as the conveyor platform. A transport frame is provided on the second transfer platform, and the bottom of the transport frame is driven by a conveyor belt.

[0014] Preferably, the sorting module includes a third transfer table and a branch conveyor table. The third transfer table is equipped with a conveyor belt and a transfer head. The conveyor belt is used to move the transfer head between the marked branch conveyor table and the transport frame position. The transfer head is driven by a motor to attach the adhesive film slice to the adsorption block at the bottom of the transfer head.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] The blade cleaning unit is set up to clean the blade after the film is cut, so that the cutting effect is more standardized and the burrs and rough edges at the cut of the film are reduced.

[0017] By setting up a cutting and slicing mechanism, the slicing effect is automated through classified stacking, resulting in a compact structure and saving manpower for handling. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be discussed below. Obviously, the technical solutions described in conjunction with the accompanying drawings are only some embodiments of this utility model. For those skilled in the art, other embodiments and their accompanying drawings can be obtained from the embodiments shown in these drawings without creative effort.

[0019] Figure 1 This is a three-dimensional structural diagram of a photovoltaic film cutting device according to the present invention.

[0020] Figure 2 This is a partial structural schematic diagram of a photovoltaic film cutting device according to the present invention.

[0021] Figure 3 This is a schematic diagram of the cutting unit structure of a photovoltaic film cutting device according to the present invention.

[0022] Figure 4 This is a schematic diagram of the cutting module and feeding module of a photovoltaic film cutting device according to this utility model.

[0023] Figure 5 This is a schematic diagram of the cleaning unit of a photovoltaic film cutting device according to this utility model.

[0024] In the diagram: 1-Workbench, 2-Transfer table, 21-Conveying roller, 22-Auxiliary roller, 23-Adjusting frame, 3-Cut frame, 31-Cuting knife, 32-Cuting push rod, 4-Pressure pump, 41-Conveying pipe, 42-Screw, 43-Sliding frame, 44-Mounting base, 45-Spray nozzle, 46-Scraping block, 47-Slag discharge hole, 48-Slag discharge pipe, 5-Negative pressure seat, 51-Drive cylinder, 6-First transfer table, 61-Transfer suction block, 7-Second transfer table, 71-Transfer frame, 8-Third transfer table, 81-Transfer head, 9-Diverter conveyor table. Detailed Implementation

[0025] The technical solutions of various embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments described in this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0026] An embodiment of this utility model provides a special cutting device for photovoltaic encapsulant film. For example... Figures 1 to 5 As shown, the system includes a workbench 1, a feeding module, a cutting module, and a sorting module. The feeding module includes a conveyor 2, an adjusting frame 23, and a rolling conveyor mechanism. The conveyor 2 is positioned above the workbench 1. The adjusting frame 23 is located at the front end of the workbench 1, and spiral height adjustment mechanisms are correspondingly located on both sides of the adjusting frame 23. The rolling conveyor mechanism includes a conveyor roller 21 and an auxiliary roller 22. The conveyor roller 21 is driven by a motor located below the conveyor 2, which rotates the roller via a synchronous toothed belt. The auxiliary roller 22 is positioned above the conveyor roller 21, and its two ends are rotatably fitted onto the spiral height adjustment mechanism to adjust its height to accommodate different thicknesses of the film to be cut.

[0027] The cutting module is located at the front end of the feeding module. The cutting module includes a cutting unit and a cleaning unit. The cutting unit includes a cutting frame 3, a cutting blade 31, and a cutting cylinder. A limiting cavity is fixedly provided inside the cutting frame 3. The cutting cylinder is located at the top of the cutting frame 3 and is equipped with a cutting push rod 32. The cutting push rod 32 pushes the cutting blade 31 to move up and down. The lower part of the cutting blade 31 is provided with a cutting edge.

[0028] The cleaning unit includes a sliding frame 43, a mounting base 44, a screw 42, a pressure pump 4, a delivery pipe 41, a spray nozzle 45, and a scraping block 46. The sliding frame 43 is fixed between the cutting frames 3. A horizontal groove is provided within the sliding frame 43, and the screw 42 is arranged horizontally parallel to the sliding frame 43 within the horizontal groove. The screw 42 is driven to rotate by a motor. The mounting base 44 is slidably disposed within the horizontal groove and threadedly connected to the screw 42. The screw 42 drives the mounting base 44 to move.

[0029] A storage slot is provided at the initial position of the mounting base 44 on one side of the cutting frame 3, so that the cleaning unit avoids the movement path of the cutting blade 31 in the initial state. The pressure pump 4 is located at the top of one end of the cutting frame 3, with one end connected to the cleaning fluid supply tank and the other end connected to the mounting base 44 via a delivery pipe 41. The spray nozzle 45 is mounted on the mounting base 44, and the inner cavity of the mounting base 44 communicates with the spray nozzle 45. The scraping block 46 is installed at the lower part of the mounting base 44. The scraping block 46 is U-shaped, and the cutting edge of the cutting blade 31 abuts against the inner wall of the recessed area of ​​the scraping block 46. The scraping block 46 is made of silicone. The recessed area of ​​the U-shaped scraping block 46 is fitted with silicone material with a depth of 2-5mm, depending on the cutting edge. One side of the recessed area of ​​the scraping block 46 has a chamfered inner wall to facilitate insertion into the cutting edge position.

[0030] A controller is also provided to control the cleaning unit's entry into the initial cleaning area of ​​the cutting blade 31 and the cleaning movement process.

[0031] The mounting base 44 is provided with a collection trough at its bottom, and a slag discharge hole 47 is provided on the bottom surface of the collection trough. The bottom of the slag discharge hole 47 is connected to the waste collection container at the bottom of the equipment through a slag discharge pipe 48.

[0032] A negative pressure seat 5 is provided on the side of the conveyor platform 2 away from the adjusting frame 23. The negative pressure seat 5 has several vent holes, which are connected to a negative pressure generator to adsorb and fix the adhesive film under negative pressure. A drive cylinder 51 is provided on one side of the negative pressure seat 5 to connect to an air pump to distribute air pressure changes.

[0033] The sorting module further includes a first transfer platform 6 and a second transfer platform 7. The first transfer platform 6 is located on one side of the conveyor platform 2, and a transfer suction block 61 driven by a conveyor belt is mounted on the first transfer platform 6. The bottom surface of the transfer suction block 61 has several ventilation holes, and the transfer block is connected to a gas pressure pipeline, which is connected to the ventilation holes. The transfer block is used to absorb the cut film slices and transport them to the second transfer platform 7 via the conveyor belt of the first transfer platform 6. During transportation, a quality inspection module is installed at the workbench 1 below the first transfer platform 6 to perform quality inspection and rating on the film slices being transferred.

[0034] The second transfer platform 7 is disposed on one side of the first transfer platform 6, and is arranged in the direction corresponding to the conveyor platform 2. A transport frame 71 is provided on the second transfer platform 7. The bottom of the transport frame 71 is driven by a conveyor belt. After the transport frame 71 receives the film slices placed from the transfer suction block 61, it transports them to the top of the sorting module.

[0035] The sorting module further includes a third transfer platform 8 and a branch conveyor platform 9. The third transfer platform 8 is equipped with a conveyor belt and a transfer head 81. The conveyor belt is used to position the transfer head 81 at the designated positions on the branch conveyor platform 9 and the transport frame 71. The transfer head 81 is driven to move up and down by a linear drive mechanism. An adsorption block at the bottom of the transfer head 81 is equipped with an adsorption nozzle, which is controlled by an air pressure pipeline and used to adhere to the adhesive film slices. The branch conveyor platform 9 at the tail of the adsorption block is a belt-driven conveyor. The two sets of branch conveyor platforms 9 are symmetrically arranged and lead to different target areas for further processing.

[0036] Processing procedure: The conveyor roller 21 feeds the adhesive film to be processed to the negative pressure seat 5, where it reaches the desired position. The negative pressure seat 5 generates negative pressure to fix the protruding adhesive film to the upper surface. The cutting blade 31 cuts the adhesive film and then resets. The cleaning mechanism moves to spray and wipe the cutting edge of the cutting blade 31. The lower slag discharge hole 47 collects waste liquid to prevent splashing and affecting the adhesive film.

[0037] Simultaneously, the transfer suction block 61 picks up the cut film sheet, and the negative pressure seat 5 returns to normal pressure. The transfer suction block 61 performs optical inspection on the cut film sheet, which is a conventional technique in the field and will not be described in detail here. The transfer suction block 61 places the inspected film sheet on the transport rack 71 and moves it to below the transfer head 81. Based on the inspection results, the transfer head 81 transports film sheets of different qualities to different branch conveyor tables 9 according to controller instructions. The branch conveyor tables 9 can be adjusted in number and orientation according to processing requirements.

[0038] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered exemplary and not restrictive in all respects. The scope of this invention is defined by the appended claims, not by the foregoing description, and is therefore intended to encompass all variations falling within the meaning and scope of equivalents of the claims. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0039] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A special cutting device for photovoltaic encapsulant film, characterized in that: It includes a workbench, a feeding module, a cutting module, and a sorting module. The feeding module includes a conveyor and a rolling conveyor mechanism. The rolling conveyor mechanism drives the film to move via a drive device. The cutting module includes a cutting unit and a cleaning unit. The cutting module is located at the front end of the feeding module. The cutting unit cuts the film by contacting the cutting blade with the film. The cutting unit includes a cutting frame, a cutting blade, and a cutting cylinder. The cutting cylinder is equipped with a cutting push rod, which pushes the cutting blade to move up and down. The cleaning unit includes a translation mechanism, a mounting base, a pressurizing pump, a delivery pipe, a spray nozzle, and a scraping block. The translation mechanism drives the spray nozzle and the scraping block to remove cutting residue. The spray nozzle is mounted on the mounting base, and the scraping block is installed at the lower part of the mounting base.

2. The photovoltaic encapsulant film cutting device according to claim 1, characterized in that: The translation mechanism includes a sliding frame and a screw. The sliding frame is fixed between the cutting frames. A horizontal groove is provided inside the sliding frame. The mounting seat is slidably disposed in the horizontal groove. The screw is disposed in the horizontal groove. The mounting seat is threadedly sleeved on the screw. A motor drives the screw to rotate, and the screw drives the mounting seat to move.

3. The photovoltaic encapsulant film cutting device according to claim 2, characterized in that: The pressurizing pump is located at the top of one end of the cutting frame. One end of the pressurizing pump is connected to the supply tank of the cleaning liquid, and the other end is connected to the mounting base through a delivery pipe.

4. The photovoltaic encapsulant film cutting device according to claim 3, characterized in that: The cutting blade has a cutting edge at its lower part, the inner cavity of the mounting base is connected to the spray nozzle, the scraping block is U-shaped, and the cutting edge of the cutting blade abuts against the inner wall of the recessed area of ​​the scraping block.

5. The photovoltaic encapsulant film cutting device according to claim 2, characterized in that: The mounting base is provided with a collection trough at the bottom, and a slag discharge hole is provided on the bottom surface of the collection trough. The bottom of the slag discharge hole is connected to the waste collection container at the bottom of the equipment through a slag discharge pipe.

6. The photovoltaic encapsulant film cutting device according to claim 1, characterized in that: The feeding module includes a conveyor table, a rolling conveyor mechanism, and an adjusting frame. The conveyor table is located above the workbench. The rolling conveyor mechanism includes a conveying roller and an auxiliary roller. The conveying roller rotates through a drive device, driving the film to be cut to move. The adjusting frame is located at the front end of the workbench. A spiral height adjustment mechanism is correspondingly provided on both sides of the adjusting frame. The auxiliary roller is located above the conveying roller, and both ends of the auxiliary roller are rotatably sleeved on the spiral height adjustment mechanism.

7. The photovoltaic encapsulant film cutting device according to claim 1, characterized in that: The conveyor is equipped with a negative pressure seat, which has several vent holes. The vent holes are connected to a negative pressure generator to perform negative pressure adsorption and fixation on the adhesive film.

8. The photovoltaic encapsulant film cutting device according to claim 1, characterized in that: The sorting module includes a first transfer platform, which is located on one side of the conveyor platform. The first transfer platform is equipped with a transfer suction block driven by a conveyor belt, and the bottom surface of the transfer suction block is provided with several ventilation holes.

9. The photovoltaic encapsulant film cutting device according to claim 1, characterized in that: The sorting module includes a second transfer platform, which is arranged in the same direction as the conveyor platform. A transport frame is provided on the second transfer platform, and the bottom of the transport frame is driven by a conveyor belt.

10. The photovoltaic encapsulant film cutting device according to claim 1, characterized in that: The sorting module includes a third transfer table and a branch conveyor table. The third transfer table is equipped with a conveyor belt and a transfer head. The conveyor belt is used to move the transfer head between the marked branch conveyor table and the transport frame. The transfer head is driven by a motor to attach the adhesive film slice to the adsorption block at the bottom of the transfer head.

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