Double-layer weaving equipment for all-cotton anti-static jean fabric
By combining the electrostatic removal roller and the ironing mechanism, the problems of low efficiency and dust adhesion in the double-layer weaving equipment for all-cotton antistatic denim fabric are solved, and synchronous processing is achieved, which improves work efficiency and practicality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUJIANG YOUTONG TEXTILE CO LTD
- Filing Date
- 2025-06-03
- Publication Date
- 2026-05-15
AI Technical Summary
Existing double-layer weaving equipment requires separate operation during the anti-static cotton and denim fabric setting processes, resulting in low work efficiency and easy dust accumulation, requiring subsequent cleaning and reducing the practicality of the equipment.
The electrostatic removal roller and ironing mechanism are used together to remove static electricity and iron different sides of the double-layer fabric, while the cleaning roller and cleaning mechanism clean the double-layer fabric at the same time, so as to achieve simultaneous processing of the double-layer fabric.
This technology enables simultaneous electrostatic removal, ironing, and cleaning of double-layered fabrics in the same process, improving work efficiency, reducing dust adhesion, and enhancing the practicality of the device.
Smart Images

Figure CN224243489U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of weaving equipment technology, specifically a double-layer weaving equipment for all-cotton anti-static denim fabric. Background Technology
[0002] Double-layer weaving equipment is a type of textile machinery that uses a double-layer structure design to simultaneously weave two layers of fabric or complex structures. Its core feature is that it can improve the functionality of fabrics and production efficiency. However, when double-weaving cotton antistatic and denim fabrics, the denim part needs to be shaped and the cotton part needs to be treated with antistatic agents. This means that these two operations need to be performed separately in subsequent processing, which reduces work efficiency. In addition, dust inevitably adheres to the fabric during these two operations, requiring subsequent cleaning, which reduces the practicality of the equipment.
[0003] For example, the patent with authorization announcement number CN212560621U describes a double-layer fabric weaving mechanism. By restricting the sliding shaft, the adjusting tooth block moves left and right on the adjusting groove, indirectly causing the two sets of movable rollers on the adjusting transmission roller to rotate back and forth in a semi-arc shape. This causes the width of the fabric to be continuously adjusted. When the adjustment range of the fabric increases, the restriction of the squeezing cleaning block on the fabric decreases, and it quickly returns through the torsion spring, thereby generating a certain impact force on the fabric and causing the fabric to vibrate. This vibrates the fabric and shakes out the deeply hidden and stubborn impurities inside the fabric, thus achieving the effect of effectively cleaning the impurities inside the fabric. However, it can only clean one side of the fabric, and the other side of the fabric needs to be cleaned again afterward.
[0004] Based on this, a double-layer weaving device for all-cotton antistatic denim fabric is now provided, which can eliminate the drawbacks of existing devices. Utility Model Content
[0005] The purpose of this invention is to provide a double-layer weaving device for all-cotton anti-static denim fabric to solve the problems in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A double-layer weaving device for all-cotton antistatic denim fabric includes a work box. A guide roller is rotatably connected to the inner cavity of the work box. A double-layer fabric is driven to the outer wall of the guide roller. A collection frame is slidably connected to the inner cavity of the work box near the guide roller. A pull plate is fixedly connected to the collection frame near the outer wall of the work box. An antistatic removal roller is installed in the inner cavity of the work box near the collection frame. A motor is fixedly connected to the outer wall of the work box. A cleaning roller is fixedly connected to the output end of the motor through the outer wall of the work box. A limit mechanism is provided on the outer wall of the work box. An ironing mechanism is provided in the inner cavity of the work box near the antistatic removal roller. A cleaning mechanism is provided on the inner wall of the work box near the collection frame.
[0008] Based on the above technical solutions, this utility model also provides the following optional technical solutions:
[0009] Preferably, a limiting strip is fixedly connected to the outer wall of the collection frame, and the outer wall of the limiting strip is slidably connected to the inner wall of the work box.
[0010] Preferably, the limiting mechanism includes a limiting plate, an insert block is fixedly connected to the limiting plate near the outer wall of the work box, the outer wall of the insert block is slidably connected to the inner wall of the work box, the outer wall of the insert block is inserted into the inner wall of the pull plate, and the inserted part is trapezoidal, a guide rod is slidably connected to the inner wall of the limiting plate, one end of the guide rod is fixedly connected to the outer wall of the work box, a spring is sleeved on the outer wall of the guide rod, one end of the spring is fixedly connected to the outer wall of the work box, and the other end is fixedly connected to the outer wall of the limiting plate.
[0011] Preferably, the ironing mechanism includes a water tank, with a water inlet at the top of the water tank, a heating tube inside the water tank, an ironing box fixedly connected to the bottom of the water tank, and a steam exhaust pipe fixedly connected to the outer wall of the ironing box. The steam exhaust pipe communicates with the inner cavity of the water tank near the outer wall of the working box.
[0012] Preferably, the ironing box has ventilation holes on its outer wall near the electrostatic removal roller.
[0013] Preferably, the cleaning mechanism includes a mounting box, the outer wall of which is fixedly connected to the inner wall of the working box, a connecting plate fixedly connected to the inner wall of the mounting box, a second motor fixedly connected to the outer wall of the connecting plate, a turntable fixedly connected to the output end of the second motor, a connecting rod fixedly connected to the outer wall of the turntable, an arc-shaped toothed plate slidably connected to the outer wall of the connecting rod, a rotating shaft rotatably connected to the inner wall of the arc-shaped toothed plate, the end of the rotating shaft fixedly connected to the inner cavity of the mounting box, a toothed plate meshing with the outer wall of the arc-shaped toothed plate, a slidably connected outer wall of the toothed plate to the inner wall of the mounting box, and a cleaning plate fixedly connected to the toothed plate away from the outer wall of the mounting box.
[0014] Preferably, the arc-shaped toothed plate is composed of a rectangular strip and a fan-shaped block, and only the fan-shaped block has teeth.
[0015] Preferably, the portion of the toothed plate that is slidably connected to the inner wall of the mounting box is provided with a limiting block, and the limiting block is slidably connected to the inner wall of the mounting box.
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0017] 1. This utility model achieves the effect of simultaneously performing corresponding work on different sides of double-layer fabric by using an electrostatic removal roller and an ironing mechanism. The electrostatic removal roller removes static electricity from the pure cotton fabric, while the ironing mechanism irons and shapes the denim fabric, thus achieving the effect of simultaneously performing corresponding work on different sides.
[0018] 2. This utility model achieves the effect of simultaneously cleaning different sides of double-layer fabrics through a motor, a cleaning roller, and a cleaning mechanism. The motor drives the cleaning roller to clean the pure cotton fabric part, and the impurities that fall after cleaning fall into the collection box for easy subsequent processing. At the same time, the cleaning mechanism cleans the denim fabric part, thus enabling the cleaning of different sides at the same time. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0020] Figure 2 This is a cross-sectional structural diagram of the present invention.
[0021] Figure 3 This is a schematic diagram of the limiting mechanism of this utility model.
[0022] Figure 4 This is a schematic diagram of the cleaning mechanism of this utility model.
[0023] Figure reference numerals: 1. Working box; 11. Guide roller; 12. Pull plate; 13. Collection frame; 14. Limiting strip; 15. Static removal roller; 16. Motor 1; 17. Cleaning roller; 2. Limiting mechanism; 21. Limiting plate; 22. Insert block; 23. Guide rod; 24. Spring; 3. Ironing mechanism; 31. Water tank; 32. Steam exhaust pipe; 33. Ironing box; 34. Heating tube; 4. Cleaning mechanism; 41. Mounting box; 42. Connecting plate; 43. Motor 2; 44. Turntable; 45. Connecting rod; 46. Arc-shaped toothed plate; 47. Rotating shaft; 48. Toothed plate; 49. Cleaning plate. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
[0025] In one embodiment, such as Figures 1-4 As shown, a double-layer weaving device for all-cotton antistatic denim fabric includes a work box 1. A guide roller 11 is rotatably connected to the inner cavity of the work box 1. A double-layer fabric is driven to the outer wall of the guide roller 11. A collection frame 13 is slidably connected to the inner cavity of the work box 1 near the guide roller 11. A pull plate 12 is fixedly connected to the collection frame 13 near the outer wall of the work box 1. An antistatic removal roller 15 is provided in the inner cavity of the work box 1 near the collection frame 13. A motor 16 is fixedly connected to the outer wall of the work box 1. A cleaning roller 17 is fixedly connected to the output end of the motor 16 through the outer wall of the work box 1. A limit mechanism 2 is provided in the outer wall of the work box 1. An ironing mechanism 3 is provided in the inner cavity of the work box 1 near the antistatic removal roller 15. A cleaning mechanism 4 is provided in the inner wall of the work box 1 near the collection frame 13.
[0026] In this embodiment, the cotton fabric is cleaned by the cleaning roller 17, and the falling impurities are collected by the collection frame 13 for easy subsequent processing. At the same time, the denim fabric is ironed by the ironing mechanism 3 to make it flat and shape it, and the cleaning mechanism 4 cleans the ironed denim fabric.
[0027] In an optional embodiment, such as Figure 2 and Figure 3 As shown, a limiting strip 14 is fixedly connected to the outer wall of the collection frame 13. The outer wall of the limiting strip 14 is slidably connected to the inner wall of the work box 1. The limiting strip 14 limits the collection frame 13 so that the collection frame 13 will not move too far when it enters the inner cavity of the work box 1, thus affecting subsequent work.
[0028] In an optional embodiment, such as Figure 2 and Figure 3As shown, the limiting mechanism 2 includes a limiting plate 21. A plug 22 is fixedly connected to the limiting plate 21 near the outer wall of the work box 1. The outer wall of the plug 22 is slidably connected to the inner wall of the work box 1. The outer wall of the plug 22 is inserted into the inner wall of the pull plate 12, and the inserted portion is trapezoidal. A guide rod 23 is slidably connected to the inner wall of the limiting plate 21. One end of the guide rod 23 is fixedly connected to the outer wall of the work box 1. A spring 24 is sleeved on the outer wall of the guide rod 23, and one end of the spring 24 is fixedly connected to the outer wall of the work box 1. One end is fixedly connected to the outer wall of the limiting plate 21. By pulling the pull plate 12, the pull plate 12 moves the collection frame 13 into the inner cavity of the working box 1. During the movement of the pull plate 12, the insert block 22 moves, which drives the limiting plate 21 to move synchronously, so that the limiting plate 21 slides on the outer wall of the guide rod 23, and the spring 24 extends, so that the outer wall of the insert block 22 is no longer inserted into the inner wall of the pull plate 12. Then the collection frame 13 can be pulled out to clean the dust and impurities inside.
[0029] In an optional embodiment, such as Figure 2 As shown, the ironing mechanism 3 includes a water tank 31, with a water inlet at the top and a heating pipe 34 inside the water tank 31. An ironing box 33 is fixedly connected to the bottom of the water tank 31, and a steam exhaust pipe 32 is fixedly connected to the outer wall of the ironing box 33. The steam exhaust pipe 32 is close to the outer wall of the working box 1 and communicates with the inner cavity of the water tank 31. The heating pipe 34 heats the water in the water tank 31 to generate steam. The steam enters the ironing box 33 through the steam exhaust pipe 32 and is then discharged through the ventilation holes on the ironing box 33, thereby ironing and shaping the denim fabric.
[0030] In an optional embodiment, such as Figure 2 As shown, the ironing box 33 has a ventilation hole on the outer wall near the static removal roller 15, through which steam is discharged, so that the steam can directly act on the denim fabric.
[0031] In an optional embodiment, such as Figure 2 and Figure 4As shown, the cleaning mechanism 4 includes a mounting box 41. The outer wall of the mounting box 41 is fixedly connected to the inner wall of the working box 1. A connecting plate 42 is fixedly connected to the inner wall of the mounting box 41. A second motor 43 is fixedly connected to the outer wall of the connecting plate 42. A turntable 44 is fixedly connected to the output end of the second motor 43. A connecting rod 45 is fixedly connected to the outer wall of the turntable 44. An arc-shaped toothed plate 46 is slidably connected to the outer wall of the connecting rod 45. A rotating shaft 47 is rotatably connected to the inner wall of the arc-shaped toothed plate 46. The end of the rotating shaft 47 is fixedly connected to the inner cavity of the mounting box 41. The outer wall of the arc-shaped toothed plate 46 engages with... The toothed plate 48 has its outer wall slidably connected to the inner wall of the mounting box 41. A cleaning plate 49 is fixedly connected to the outer wall of the toothed plate 48 away from the mounting box 41. The motor 43 drives the turntable 44 to rotate, which in turn drives the connecting rod 45 to rotate. This causes the arc-shaped toothed plate 46 of the connecting rod 45 to reciprocate around the rotating shaft 47, so that the teeth on the outer wall of the arc-shaped toothed plate 46 mesh with the outer wall of the toothed plate 48. This causes the toothed plate 48 to move up and down reciprocally. The toothed plate 48 drives the cleaning plate 49 to move synchronously, and the cleaning plate 49 cleans the denim fabric, thus completing the cleaning work.
[0032] In an optional embodiment, such as Figure 2 and Figure 4 As shown, the arc-shaped toothed plate 46 is composed of a rectangular strip and a fan-shaped block, and only the fan-shaped block has teeth. This allows the turntable 44 to drive the connecting rod 45. When the connecting rod 45 drives the arc-shaped toothed plate 46 to rotate, the arc-shaped toothed plate 46 can swing back and forth around the rotating shaft 47 and engage with the toothed plate 48.
[0033] In an optional embodiment, such as Figure 2 and Figure 4 As shown, a limiting block is provided at the sliding connection between the outer wall of the toothed plate 48 and the inner wall of the mounting box 41, and the limiting block is slidably connected to the inner wall of the mounting box 41. The limiting block limits the toothed plate 48 so that the toothed plate 48 will not fall off or deviate when it moves up and down.
[0034] The above embodiments disclose a double-layer weaving device for all-cotton antistatic denim fabric. The double-layer fabric, already woven together, is placed into the inner cavity of the work box 1, with the outer wall of the pure cotton fabric contacting the outer wall of the guide roller 11. Then, an external take-up roller takes the double-layer fabric in, allowing it to pass through the inner cavity of the work box 1 before being rewound. During this process, an antistatic removal roller 15 removes static electricity from the pure cotton fabric, while a motor 16 drives a cleaning roller 17 to rotate, causing the outer wall of the cleaning roller 17 to clean a portion of the pure cotton fabric. The sweeping process prevents dust from adhering to the fabric. Dust falls into the collection box 13 for centralized collection, facilitating subsequent cleaning. Simultaneously, the heating element 34 heats the water in the water tank 31, generating steam. This steam enters the ironing box 33 through the steam exhaust pipe 32 and is then expelled through the ventilation holes on the ironing box 33. This process irons and shapes the denim fabric. The shaped denim fabric continues to move, and during this movement, the motor 43 drives the turntable 44 to rotate, causing the turntable 44 to move continuously... The connecting rod 45 rotates, causing the arc-shaped toothed plate 46 of the connecting rod 45 to reciprocate around the rotating shaft 47. This causes the teeth on the outer wall of the arc-shaped toothed plate 46 to mesh with the outer wall of the toothed plate 48, thereby driving the toothed plate 48 to move up and down reciprocally. The toothed plate 48 drives the cleaning plate 49 to move synchronously, and the cleaning plate 49 cleans the denim fabric, thus completing the cleaning work. Subsequently, by pulling the pull plate 12, the pull plate 12 moves the collection frame 13 into the inner cavity of the work box 1. During the movement of the pull plate 12, the insert block 22 moves, driving the limiting plate 21 to move synchronously. The limiting plate 21 slides on the outer wall of the guide rod 23, causing the spring 24 to extend, thereby preventing the outer wall of the insert block 22 from being inserted into the inner wall of the pull plate 12. Then, the collection frame 13 can be pulled out to clean the dust and impurities inside. In summary, the cotton fabric part is cleaned by the cleaning roller 17, and the impurities that fall are collected by the collection frame 13 for easy subsequent processing. At the same time, the ironing mechanism 3 irons the denim fabric part to make it flat and shape it, and the cleaning mechanism 4 cleans the ironed denim fabric part.
[0035] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.
Claims
1. A double-layer weaving device for all-cotton antistatic denim fabric, comprising a work box (1), wherein a guide roller (11) is rotatably connected to the inner cavity of the work box (1), and a double-layer fabric is drivenly connected to the outer wall of the guide roller (11), characterized in that, A collection frame (13) is slidably connected to the inner cavity of the work box (1) near the guide roller (11). A pull plate (12) is fixedly connected to the outer wall of the work box (1) near the collection frame (13). An electrostatic removal roller (15) is provided in the inner cavity of the work box (1) near the collection frame (13). A motor (16) is fixedly connected to the outer wall of the work box (1). A cleaning roller (17) is fixedly connected to the output end of the motor (16) through the outer wall of the work box (1). A limit mechanism (2) is provided on the outer wall of the work box (1). An ironing mechanism (3) is provided in the inner cavity of the work box (1) near the electrostatic removal roller (15). A cleaning mechanism (4) is provided in the inner wall of the work box (1) near the collection frame (13).
2. The double-layer weaving equipment for all-cotton antistatic denim fabric according to claim 1, characterized in that, The outer wall of the collection box (13) is fixedly connected to a limiting strip (14), and the outer wall of the limiting strip (14) is slidably connected to the inner wall of the work box (1).
3. The double-layer weaving equipment for all-cotton antistatic denim fabric according to claim 1, characterized in that, The limiting mechanism (2) includes a limiting plate (21). The limiting plate (21) is fixedly connected to the outer wall of the working box (1) with a plug (22). The outer wall of the plug (22) is slidably connected to the inner wall of the working box (1). The outer wall of the plug (22) is inserted into the inner wall of the pull plate (12), and the inserted part is trapezoidal. The inner wall of the limiting plate (21) is slidably connected to a guide rod (23). One end of the guide rod (23) is fixedly connected to the outer wall of the working box (1). The outer wall of the guide rod (23) is fitted with a spring (24). One end of the spring (24) is fixedly connected to the outer wall of the working box (1), and the other end is fixedly connected to the outer wall of the limiting plate (21).
4. The double-layer weaving equipment for all-cotton antistatic denim fabric according to claim 1, characterized in that, The ironing mechanism (3) includes a water tank (31), with a water inlet at the top of the water tank (31), a heating pipe (34) in the inner cavity of the water tank (31), an ironing box (33) fixedly connected to the bottom of the water tank (31), and a steam exhaust pipe (32) fixedly connected to the outer wall of the ironing box (33). The steam exhaust pipe (32) is close to the outer wall of the work box (1) and communicates with the inner cavity of the water tank (31).
5. The double-layer weaving equipment for all-cotton antistatic denim fabric according to claim 4, characterized in that, The ironing box (33) has ventilation holes on its outer wall near the electrostatic removal roller (15).
6. The double-layer weaving equipment for all-cotton antistatic denim fabric according to claim 1, characterized in that, The cleaning mechanism (4) includes a mounting box (41), the outer wall of the mounting box (41) is fixedly connected to the inner wall of the working box (1), a connecting plate (42) is fixedly connected to the inner wall of the mounting box (41), a second motor (43) is fixedly connected to the outer wall of the connecting plate (42), a turntable (44) is fixedly connected to the output end of the second motor (43), a connecting rod (45) is fixedly connected to the outer wall of the turntable (44), an arc-shaped toothed plate (46) is slidably connected to the outer wall of the connecting rod (45), a rotating shaft (47) is rotatably connected to the inner wall of the arc-shaped toothed plate (46), the end of the rotating shaft (47) is fixedly connected to the inner cavity of the mounting box (41), a toothed plate (48) meshes with the outer wall of the arc-shaped toothed plate (46), the outer wall of the toothed plate (48) is slidably connected to the inner wall of the mounting box (41), and a cleaning plate (49) is fixedly connected to the outer wall of the toothed plate (48) away from the mounting box (41).
7. The double-layer weaving equipment for all-cotton antistatic denim fabric according to claim 6, characterized in that, The arc-shaped toothed plate (46) is composed of a rectangular strip and a fan-shaped block, and only the fan-shaped block part has teeth.
8. The double-layer weaving equipment for all-cotton antistatic denim fabric according to claim 6, characterized in that, The outer wall of the toothed plate (48) and the inner wall of the mounting box (41) are provided with a limiting block, and the limiting block is slidably connected to the inner wall of the mounting box (41).