Heat exchanger fan cover assembly
By adopting high-strength materials and integrated molding technology, the air guide shroud assembly solves the problem of easy cracking in traditional heat exchanger air guide shroud assemblies, achieving higher heat transfer efficiency and equipment flexibility, reducing maintenance costs, and meeting energy conservation and emission reduction requirements.
Patent Information
- Application Number
- CN202520885662.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-07
- Publication Date
- 2026-05-15
- Estimated Expiration
- 2035-05-07
AI Technical Summary
Traditional heat exchanger shroud assemblies are prone to cracking and breakage at welded joints, affecting stability and service life. Furthermore, the number of air ducts cannot be flexibly adjusted, limiting equipment applicability and cost-effectiveness.
The air guide cover, made of high-strength plastic or lightweight alloy material, uses integrated molding technology, combined with high-efficiency heat transfer materials and a foldable adjustment mechanism, and is equipped with a quick-connect structure to achieve flexible adjustment of the number and shape of the air ducts.
It improves the durability and heat transfer efficiency of heat exchangers, enhances the structural strength and applicability of equipment, reduces maintenance costs, and conforms to the development trend of energy conservation and emission reduction.
Smart Images
Figure CN224246858U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of heat exchanger air, and in particular to a heat exchanger air shroud assembly. Background Technology
[0002] High-temperature heat exchangers are devices used for cooling and heat recovery of large-volume, high-temperature flue gas. For example, in the color-coated steel sheet production line equipment of the steel industry, the gases generated during the spraying and curing process contain a large amount of flammable substances harmful to the environment (such as benzene, phenol, and resins). Directly releasing these gases into the atmosphere would cause significant harm to the surrounding environment, failing to meet air emission standards and relevant environmental protection requirements. Furthermore, with the dwindling resources of oil and coal, directly releasing these gases containing large amounts of flammable substances without utilization violates national energy conservation requirements and runs counter to the steel industry's policy of energy conservation and emission reduction. Therefore, the release of harmful gases into the atmosphere... Before application, the gases need to be rendered harmless. This typically involves collecting and extracting harmful gases, adding a certain proportion of coal gas, mixing them, and then incinerating them. During combustion, most harmful substances undergo chemical reactions to form harmless substances, ensuring the post-combustion gases meet relevant atmospheric emission standards. The resulting high-temperature flue gas (approximately 800°C) enters the tube side of a high-temperature heat exchanger for heat recovery, exchanging heat with fresh air from a blower. The fresh air passes through the tube side of the high-temperature heat exchanger, where its temperature is gradually heated to approximately 650°C to meet the curing requirements of the spray coating process. After heat exchange with the fresh air in the high-temperature heat exchanger, the temperature of the high-temperature flue gas gradually decreases to approximately 300°C. This high-temperature fresh air then enters the spray booth for the steel plate spray coating process. The resulting harmful gases are then mixed with coal gas and returned to the incinerator for combustion, creating a continuous cycle.
[0003] In traditional heat exchanger designs, the air shroud is a critical component, primarily responsible for preventing airflow loss during operation and ensuring the efficiency of forced convection heat transfer. However, traditional methods typically employ stamped sheet metal parts, which are then welded together. Over long-term use, this approach is prone to causing cracks at the weld seams due to impact, leading to breakage and severely impacting the heat exchanger's stability and lifespan. Furthermore, the fixed shroud design prevents adjustments to the number of heat exchange ducts based on actual production needs, limiting equipment flexibility and cost-effectiveness. Utility Model Content
[0004] This application provides a heat exchanger shroud assembly, which solves the technical problem that in the prior art, heat exchanger shroud assemblies are usually made of stamped sheet metal parts and then connected into a whole by welding. In this way, during long-term use, the weld seams are prone to cracks due to impact, which can lead to breakage and seriously affect the stability and service life of the heat exchanger.
[0005] The technical solution adopted in the embodiments of this application is as follows:
[0006] A heat exchanger shroud assembly includes a heat exchanger body, the body comprising a shell made of high-strength corrosion-resistant material and a heat exchanger tube bundle made of high-efficiency heat transfer material;
[0007] The air guide cover is made of high-strength plastic or lightweight alloy material using an integrated molding technology.
[0008] The air duct assembly includes an air duct body and an independent adjustment mechanism, wherein the air duct body has a streamlined design and the adjustment mechanism is foldable;
[0009] The connection structure includes a quick-connect mechanism to facilitate the rapid disassembly and assembly of the air guide shroud and the heat exchanger body;
[0010] The air guide shroud contains multiple independent air duct components, each equipped with an independent adjustment mechanism to adjust the number and shape of the air ducts according to actual production needs.
[0011] A further technical solution is as follows: the shell adopts a double-layer structure, with the inner layer being heat-resistant stainless steel and the outer layer being carbon steel.
[0012] A further technical solution is that the heat exchange tube bundle uses high-efficiency heat transfer materials such as copper or aluminum.
[0013] A further technical solution is that the air guide cover is made of high-temperature resistant ABS or aluminum alloy.
[0014] A further technical solution is that the adjustment mechanism of the air duct assembly can be manually or automatically adjusted, such as by using an electric actuator.
[0015] A further technical solution is as follows: the connection structure includes multiple fixing points and quick-release buckles, wherein the fixing points are made of high-strength bolts and the quick-release buckles are made of spring-loaded design.
[0016] One or more technical solutions provided in the embodiments of this application have at least the following technical effects or advantages:
[0017] 1. The use of a shell made of high-strength, corrosion-resistant materials and heat exchanger tube bundles made of high-efficiency heat transfer materials significantly improves the durability and heat transfer efficiency of the heat exchanger. The application of high-strength, corrosion-resistant materials allows the heat exchanger body to withstand harsher working environments, effectively extending the service life of the equipment. Simultaneously, the use of high-efficiency heat transfer materials significantly improves heat exchange efficiency, resulting in higher energy utilization and reduced energy consumption under the same conditions. Secondly, the air guide shroud adopts an integrated molding technology, using high-strength plastics or lightweight alloy materials, which not only reduces the overall weight of the heat exchanger but also improves the structural strength and stability of the equipment. The integrated molding technology reduces connecting parts, lowering energy loss and noise problems caused by poor connections. Furthermore, the air duct assembly of this invention includes a streamlined air duct body and an independent foldable adjustment mechanism, allowing the number and shape of the air ducts to be adjusted according to actual production needs. This feature greatly enhances the applicability and flexibility of the heat exchanger, enabling it to adapt to airflow and direction requirements under different operating conditions, optimizing air distribution and improving heat exchange efficiency. Furthermore, this invention employs a quick-connect mechanism, facilitating rapid disassembly and assembly of the air guide shroud and the heat exchanger body, significantly saving maintenance and repair time and reducing maintenance costs. This is especially important for heat exchangers that require frequent cleaning or component replacement. The shell utilizes a double-layer structure, with an inner layer of heat-resistant stainless steel and an outer layer of carbon steel, enhancing its high-temperature resistance and corrosion resistance. The heat exchange tube bundle uses high-efficiency heat transfer materials such as copper or aluminum, further improving heat exchange efficiency. The air guide shroud is made of high-temperature resistant ABS or aluminum alloy, enabling it to withstand high-temperature environments and maintain structural stability. The duct assembly's adjustment mechanism can be manual or automatic, providing a more convenient operating method. The fixing points and quick-release buckle design in the connection structure not only ensure reliable connections but also facilitate rapid operation. In summary, this invention has significant beneficial effects in improving heat exchange efficiency, saving energy, enhancing equipment durability, increasing applicability and flexibility, and reducing maintenance costs. It aligns with the current development trend of energy conservation, emission reduction, and efficient energy utilization, possessing high practical value and broad application prospects. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of a heat exchanger shroud assembly in an embodiment of this utility model.
[0019] Figure 2 This is a schematic diagram of the overall internal structure of a heat exchanger shroud assembly in an embodiment of this utility model. Detailed Implementation
[0020] This application provides a heat exchanger shroud assembly, which solves the technical problem that in the prior art, heat exchanger shroud assemblies are usually made of stamped sheet metal parts and then connected into a whole by welding. In this way, during long-term use, the weld seams are prone to cracks due to impact, which can lead to breakage and seriously affect the stability and service life of the heat exchanger.
[0021] The technical solution in this application is to solve the above problems, and the overall approach is as follows:
[0022] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.
[0023] A heat exchanger shroud assembly, such as Figure 1 and Figure 2 As shown, it includes a heat exchanger body, which includes a shell made of high-strength corrosion-resistant material and a heat exchanger tube bundle made of high-efficiency heat transfer material;
[0024] The air guide cover is made of one-piece molding technology and uses high-strength plastic or lightweight alloy materials;
[0025] The air duct assembly includes an air duct body and an independent adjustment mechanism, wherein the air duct body has a streamlined design and the adjustment mechanism is foldable;
[0026] The connection structure includes a quick-connect mechanism to facilitate the rapid disassembly and assembly of the air guide shroud and the heat exchanger body.
[0027] Each component is equipped with an independent adjustment mechanism to adjust the number and shape of air ducts according to actual production needs.
[0028] The shell adopts a double-layer structure, with the inner layer being heat-resistant stainless steel and the outer layer being carbon steel.
[0029] The heat exchange tube bundle uses high-efficiency heat transfer materials such as copper or aluminum.
[0030] The air guide cover is made of high-temperature resistant ABS or aluminum alloy.
[0031] The adjustment mechanism of the air duct assembly can be manual or automatic, such as by using an electric actuator.
[0032] The connection structure includes multiple fixing points and quick-release buckles, with the fixing points using high-strength bolts and the quick-release buckles using a spring-loaded design.
[0033] The use of a shell made of high-strength, corrosion-resistant materials and heat exchanger tube bundles made of high-efficiency heat transfer materials significantly improves the durability and heat transfer efficiency of the heat exchanger. The application of high-strength, corrosion-resistant materials allows the heat exchanger body to withstand harsher working environments, effectively extending the equipment's service life. Simultaneously, the use of high-efficiency heat transfer materials significantly improves heat exchange efficiency, resulting in higher energy utilization and reduced energy consumption under the same conditions. Secondly, the air guide shroud adopts an integrated molding technology, using high-strength plastics or lightweight alloy materials, which not only reduces the overall weight of the heat exchanger but also improves the structural strength and stability of the equipment. The integrated molding technology reduces connecting parts, minimizing energy loss and noise problems caused by poor connections. Furthermore, the air duct assembly of this invention includes a streamlined air duct body and an independent foldable adjustment mechanism, allowing the number and shape of the air ducts to be adjusted according to actual production needs. This feature greatly enhances the applicability and flexibility of the heat exchanger, enabling it to adapt to airflow and direction requirements under different operating conditions, optimizing air distribution and improving heat exchange efficiency. Furthermore, this invention employs a quick-connect mechanism, facilitating rapid disassembly and assembly of the air guide shroud and the heat exchanger body, significantly saving maintenance and repair time and reducing maintenance costs. This is especially important for heat exchangers that require frequent cleaning or component replacement. The shell utilizes a double-layer structure, with an inner layer of heat-resistant stainless steel and an outer layer of carbon steel, enhancing its high-temperature resistance and corrosion resistance. The heat exchange tube bundle uses high-efficiency heat transfer materials such as copper or aluminum, further improving heat exchange efficiency. The air guide shroud is made of high-temperature resistant ABS or aluminum alloy, enabling it to withstand high-temperature environments and maintain structural stability. The duct assembly's adjustment mechanism can be manual or automatic, providing a more convenient operating method. The fixing points and quick-release buckle design in the connection structure not only ensure reliable connections but also facilitate rapid operation. In summary, this invention has significant beneficial effects in improving heat exchange efficiency, saving energy, enhancing equipment durability, increasing applicability and flexibility, and reducing maintenance costs. It aligns with the current development trend of energy conservation, emission reduction, and efficient energy utilization, possessing high practical value and broad application prospects.
[0034] Although preferred embodiments of the present invention have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of the present invention.
[0035] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. A heat exchanger shroud assembly, characterized in that, The heat exchanger body includes a shell made of high-strength corrosion-resistant material and a heat exchange tube bundle made of high-efficiency heat transfer material. The air guide cover is made of high-strength plastic or lightweight alloy material using an integrated molding technology. The air duct assembly includes an air duct body and an independent adjustment mechanism, wherein the air duct body has a streamlined design and the adjustment mechanism is foldable; The connection structure includes a quick-connect mechanism to facilitate the rapid disassembly and assembly of the air guide shroud and the heat exchanger body; The feature is that the air guide cover is equipped with multiple independent air duct components, each of which is equipped with an independent adjustment mechanism to adjust the number and shape of the air ducts according to actual production needs.
2. The heat exchanger shroud assembly as described in claim 1, characterized in that, The shell adopts a double-layer structure, with the inner layer being heat-resistant stainless steel and the outer layer being carbon steel.
3. A heat exchanger shroud assembly as described in claim 1, characterized in that, The heat exchange tube bundle is made of high-efficiency heat transfer materials such as copper or aluminum.
4. A heat exchanger shroud assembly as described in claim 1, characterized in that, The air guide cover is made of high-temperature resistant ABS or aluminum alloy.
5. A heat exchanger shroud assembly as described in claim 1, characterized in that, The adjustment mechanism of the air duct assembly is an electric actuator.
6. A heat exchanger shroud assembly as described in claim 1, characterized in that, The connection structure includes multiple fixing points and quick-release buckles, wherein the fixing points are made of high-strength bolts and the quick-release buckles are made of spring-loaded design.