Detection device for single jersey production and manufacturing

Abstract

The utility model discloses a detection device for single jersey production and manufacturing, and particularly relates to the technical field of single jersey production and manufacturing, the detection device comprises a bottom plate, the output end of the lower part of a hydraulic cylinder I is fixedly connected with a material pressing mechanism, the right part of the upper end of the bottom plate is fixedly connected with a matching assembly, and the upper side in a bearing mechanism is fixedly connected with a detection assembly. The output end of the upper portion of the second hydraulic cylinder is fixedly connected with a weighing mechanism. According to the detection device for single jersey production and manufacturing, the right portion of single jersey I in the conveying process can be pressed on the upper portion of the matching assembly through the material pressing mechanism, and meanwhile the right portion of the single jersey I can be pressed and positioned through the matching assembly in cooperation with the material pressing mechanism; under the action of the detection assembly, the material of one surface of the single jersey in a stretching state can be detected, and the weighing mechanism can be used for weighing and detecting one section of the single jersey needing to be detected, so that the practicability and universality of the device are improved.

Description

Technical Field

[0001] This utility model relates to the field of jersey fabric manufacturing technology, and in particular to a testing device for jersey fabric manufacturing. Background Technology

[0002] Jersey fabric refers to the plain knit fabric used to make underwear. It has a smooth surface, clear texture, fine and dense texture, and a smooth feel. It has good stretchability in both the longitudinal and transverse directions, with greater stretchability in the transverse direction than in the longitudinal direction. It has good moisture absorption and breathability and is used to make various styles of T-shirts and vests.

[0003] Because jersey fabric is produced by assembly line machines, workers need to manually remove, weigh, and test it when sampling. This makes it difficult to weigh and test jersey fabric conveniently and efficiently, resulting in a significant waste of workers' time and energy and impacting the production efficiency of jersey fabric. Utility Model Content

[0004] The main purpose of this invention is to provide a testing device for the production of jersey fabric, which can effectively solve the problem of not being able to conveniently and efficiently weigh and test jersey fabric.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A testing device for manufacturing jersey fabric includes a base plate. A feeding mechanism is symmetrically fixedly connected to the left and right sides of the upper part of the base plate. A jersey fabric is mounted on the upper part of both feeding mechanisms. A servo motor is fixedly installed at the front of the feeding mechanism located on the left side. A support frame is fixedly connected to the right side of the upper part of the base plate. A hydraulic cylinder is fixedly installed at the middle of the upper surface of the support frame. A pressing mechanism is fixedly connected to the lower output end of the hydraulic cylinder. A mating component is fixedly connected to the right side of the upper part of the base plate. A bearing mechanism is fixedly connected to the middle position of the upper part of the base plate. A control screen is fixedly installed on the front side of the bearing mechanism. A power module is fixedly installed at the middle position of the upper part of the bearing mechanism. A testing component is fixedly connected to the upper upper side of the bearing mechanism. A second hydraulic cylinder is fixedly installed at the middle of the upper part of the base plate. A weighing mechanism is fixedly connected to the upper output end of the second hydraulic cylinder.

[0007] Preferably, the material conveying mechanism includes two support seats, and a rotating roller is rotatably connected to the upper part of the two support seats. A material conveying sleeve is fixedly connected to the outer surface of the rotating roller.

[0008] Preferably, the mating assembly includes two support frames, and a plurality of rotating rollers are rotatably connected to the upper part of the two support frames at intervals, and a material-carrying sleeve is sleeved on the outer surface of the plurality of rotating rollers.

[0009] Preferably, the pressing mechanism includes a connecting frame, and a plurality of rotating rollers are rotatably connected at intervals at the lower part of the connecting frame. The outer surfaces of the plurality of rotating rollers are collectively fitted with pressing sleeves, and the upper middle part of the outer surface of the connecting frame is fixedly connected to the lower output end of the hydraulic cylinder.

[0010] Preferably, the bearing mechanism includes a bearing frame, and the lower front and rear walls of the bearing frame are symmetrically provided with limiting grooves.

[0011] Preferably, the detection component includes a mounting housing, an infrared thermal imager is fixedly mounted on the lower part of the inner cavity of the mounting housing, and the upper input end of the infrared thermal imager is connected to the lower output end of the power module through an external power cable, and the upper end of the outer surface of the mounting housing is fixedly connected to the middle of the top wall of the inner cavity of the support frame.

[0012] Preferably, the weighing mechanism includes a transmission frame, with guide blocks symmetrically fixedly connected to the front end and the middle of the rear end of the outer surface of the transmission frame, a weight detector installed and fixedly mounted in the inner cavity of the transmission frame, and the middle of the lower end of the outer surface of the transmission frame fixedly connected to the upper output end of the second hydraulic cylinder.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. This utility model facilitates the conveying of jersey fabric through a feeding mechanism, and presses the right side of the jersey fabric against the upper part of the mating component during the conveying process through a pressing mechanism. The mating component also helps the pressing mechanism to press and position the right side of the jersey fabric, improving the practicality of the device. The carrying mechanism supports the power module and the detection component. The detection component allows for the detection of the surface material of the jersey fabric under tension, and the weighing mechanism allows for the weighing of the jersey fabric segment to be tested, further enhancing the practicality and versatility of the device.

[0015] 2. This utility model uses several rotating rollers and a pressing sleeve to press the right side of the sweat-wicking cloth onto the upper part of the carrying sleeve. The right side of the sweat-wicking cloth can be pressed onto the upper part of the carrying sleeve to a certain extent. At this time, driven by a servo motor, the left side of the sweat-wicking cloth can continue to be slowly pulled. As the servo motor continues to pull, the tensile force on the sweat-wicking cloth increases continuously. During this process, the surface of the sweat-wicking cloth under tension can be detected by an infrared thermal imager, thereby detecting the tensile strength of the sweat-wicking cloth and improving the practicality and universality of the device. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2This is a schematic diagram of the material conveying mechanism, mating components, and pressing mechanism of this utility model;

[0018] Figure 3 This is a schematic diagram of the supporting mechanism and detection components of this utility model;

[0019] Figure 4 This is a schematic diagram of the weighing mechanism of this utility model.

[0020] In the diagram: 1. Base plate; 2. Material conveying mechanism; 21. Support base; 22. Rotating roller one; 23. Material conveying sleeve; 3. Servo motor; 4. Support frame; 5. Hydraulic cylinder one; 6. Matching components; 61. Support frame; 62. Rotating roller two; 63. Material carrying sleeve; 7. Pressing mechanism; 71. Connecting frame; 72. Rotating roller three; 73. Pressing sleeve; 8. Bearing mechanism; 81. Bearing frame; 82. Limiting groove; 9. Control panel; 10. Power module; 11. Detection component; 111. Mounting sleeve; 112. Infrared thermal imager; 12. Weighing mechanism; 121. Transmission frame; 122. Guide block; 123. Weight detector; 13. Sweatcloth one; 14. Hydraulic cylinder two. Detailed Implementation

[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0022] like Figure 1 As shown, a testing device for manufacturing jersey fabric includes a base plate 1. Conveying mechanisms 2 are symmetrically fixedly connected to the upper left and right sides of the base plate 1, facilitating the conveying of jersey fabric 13. The jersey fabric 13 is mounted on the upper part of both conveying mechanisms 2. A servo motor 3 is fixedly installed at the front of the left conveying mechanism 2. A support frame 4 is fixedly connected to the upper right side of the base plate 1. A hydraulic cylinder 5 is fixedly installed at the upper middle of the outer surface of the support frame 4. A pressing mechanism 7 is fixedly connected to the lower output end of the hydraulic cylinder 5, which presses the right side of the jersey fabric 13 against the upper part of the mating assembly 6 during the conveying process. The mating assembly 6 is fixedly connected to the upper right side of the base plate 1, enabling the pressing mechanism 7 to... In conjunction with the function of pressing and positioning the right side of the sweat-cloth 13, a bearing mechanism 8 is fixedly connected to the upper middle position of the base plate 1, which can support the power module 10 and the detection component 11. A control screen 9 is fixedly installed on the front side of the bearing mechanism 8, and a power module 10 is fixedly installed on the upper middle position of the bearing mechanism 8. A detection component 11 is fixedly connected to the upper side of the bearing mechanism 8, which can detect the surface material of the sweat-cloth 13 under tension. A hydraulic cylinder 14 is fixedly installed in the middle of the upper end of the base plate 1, and a weighing mechanism 12 is fixedly connected to the upper output end of the hydraulic cylinder 14, which can weigh and detect the sweat-cloth 13 segment to be tested.

[0023] For the purpose of facilitating the transport of jersey fabric 13, please refer to... Figure 2 The material conveying mechanism 2 includes two support seats 21. The upper part of the two support seats 21 is rotatably connected to a rotating roller 22. The outer surface of the rotating roller 22 is fixedly connected to a material conveying sleeve 23, which can protect the surface of the conveyed sweat fabric 13 and prevent wear during the conveying process.

[0024] To achieve the purpose of pressing and positioning the right side of the jersey fabric 13 by coordinating with the pressing mechanism 7, refer to... Figure 2 The component 6 includes two support frames 61. Several rotating rollers 62 are rotatably connected to the upper part of the two support frames 61 at intervals. The outer surface of the several rotating rollers 62 is covered with a material-carrying sleeve 63, which can effectively increase the lifting area of ​​the sweater cloth 13 and facilitate the pressing of the right side of the sweater cloth 13 in conjunction with the pressing sleeve 73.

[0025] To achieve the goal of pressing the right side of the sweat fabric 13 against the upper part of the mating assembly 6 during the conveying process, refer to... Figure 2 The pressing mechanism 7 includes a connecting frame 71. Several rotating rollers 72 are rotatably connected to the lower part of the connecting frame 71 at intervals. The outer surfaces of the several rotating rollers 72 are covered with pressing sleeves 73. The upper middle part of the outer surface of the connecting frame 71 is fixedly connected to the lower output end of the hydraulic cylinder 5.

[0026] By driving the hydraulic cylinder 5 to push the connecting frame 71 downward, the rotating rollers 72 and the pressing sleeve 73 slowly descend until the sweat cloth 13 is pressed and fixed on the upper surface of the loading sleeve 63.

[0027] To achieve the purpose of supporting the power module 10 and the detection component 11, see [reference]. Figure 3 The bearing mechanism 8 includes a bearing frame 81. The lower front and rear walls of the bearing frame 81 are symmetrically provided with limiting grooves 82, which can guide and limit the lifting and lowering movement of the guide block 122.

[0028] To achieve the purpose of testing the surface material of jersey fabric-13 under tension, refer to... Figure 3 The detection component 11 includes a mounting housing 111. An infrared thermal imager 112 is installed and fixed in the lower part of the inner cavity of the mounting housing 111. It can detect whether the sweat-wicking fabric 13 has torn by detecting the change in the surface temperature field of the sweat-wicking fabric 13 under tension. The upper input end of the infrared thermal imager 112 is connected to the lower output end of the power module 10 through an external power cable. The upper part of the outer surface of the mounting housing 111 is fixedly connected to the middle of the top wall of the inner cavity of the support frame 81.

[0029] To achieve the purpose of weighing and testing the required jersey fabric segment 13, please refer to... Figure 4 The weighing mechanism 12 includes a transmission frame 121. Guide blocks 122 are symmetrically fixedly connected to the front end and the middle of the rear end of the outer surface of the transmission frame 121, which can guide the lifting and lowering movement of the transmission frame 121. A weight detector 123 is installed and fixedly installed in the inner cavity of the transmission frame 121, and the lower end of the outer surface of the transmission frame 121 is fixedly connected to the upper output end of the hydraulic cylinder 14.

[0030] It should be noted that in this utility model, the servo motor 3 is a Siemens 1FT7, the hydraulic cylinder 5 and the hydraulic cylinder 14 are SLD30×50, the power supply module 10 is CTP 091-1000, the infrared thermal imager 112 is FLIR T600, and the weight detector 123 is TOP / A100. The specific installation methods, oil circuit connection methods, circuit connection methods, and control methods of the servo motor 3, hydraulic cylinder 5, power supply module 10, hydraulic cylinder 14, infrared thermal imager 112, and weight detector 123 are all conventional designs and will not be described in detail in this utility model.

[0031] The working principle of this utility model is as follows: First, the servo motor 3 is driven to make the rotating roller 22 and the conveying sleeve 23 wound on the left side start to rotate, thereby causing the sweat cloth 13 to start to be conveyed to the left. During this process, the pressure sleeve 73 can be slowly moved downward by driving the support frame 4, so that the rotating roller 72 and the pressure sleeve 73 can press down the sweat cloth 13 conveyed on the upper part of the carrying sleeve 63, thereby pressing the sweat cloth 13 tightly onto the upper surface of the carrying sleeve 63. At this time, the servo motor 3 is driven to pull the weighing mechanism 12 to continue to slowly pull to the left. During this process, the power of the infrared thermal imager 112 is turned on, making it... The tensile strength of the jersey fabric 13 is tested. After the tensile test is completed, the hydraulic cylinder 5 is driven to pull the pressure sleeve 73 upward, thereby removing the downward pressure on the jersey fabric 13. At this time, the jersey fabric 13 in the tensile state is appropriately relaxed to maintain a suitable slack state. Then, the hydraulic cylinder 14 is driven to push the transmission frame 121 to move slowly upward under the guidance of the two guide blocks 122 until the weight measuring instrument 123 completely lifts the slack jersey fabric 13. Then, the weight measuring instrument 123 can be used to detect the weight of a certain section of jersey fabric 13 that needs to be weighed.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A testing device for the production of jersey fabric, comprising a base plate (1), characterized in that: The upper left and right sides of the base plate (1) are symmetrically fixedly connected to a material conveying mechanism (2). The upper parts of the two material conveying mechanisms (2) are jointly provided with a sweat cloth (13). The front part of the material conveying mechanism (2) located on the left is fixedly installed with a servo motor (3). The upper right side of the base plate (1) is fixedly connected to a support frame (4). The upper middle part of the outer surface of the support frame (4) is fixedly installed with a hydraulic cylinder (5). The lower output end of the hydraulic cylinder (5) is fixedly connected to a pressing mechanism (7). The upper right side of the base plate (1) is fixedly connected with a material conveying mechanism (7). A fixed connection is provided with a cooperating component (6). A bearing mechanism (8) is fixedly connected to the upper middle position of the base plate (1). A control screen (9) is fixedly installed on the front side of the outer side of the bearing mechanism (8). A power module (10) is fixedly installed on the upper middle position of the bearing mechanism (8). A detection component (11) is fixedly connected to the upper side of the inside of the bearing mechanism (8). A hydraulic cylinder two (14) is fixedly installed on the upper middle part of the base plate (1). A weighing mechanism (12) is fixedly connected to the upper output end of the hydraulic cylinder two (14).

2. The testing device for manufacturing jersey fabric according to claim 1, characterized in that: The material conveying mechanism (2) includes two support seats (21), and a rotating roller (22) is rotatably connected to the upper part of the two support seats (21). A material conveying sleeve (23) is fixedly connected to the outer surface of the rotating roller (22).

3. The testing device for manufacturing jersey fabric according to claim 1, characterized in that: The mating assembly (6) includes two support frames (61), and a number of rotating rollers (62) are rotatably connected to the upper part of the two support frames (61) at intervals. The outer surfaces of the rotating rollers (62) are covered with a material-carrying sleeve (63).

4. The testing device for manufacturing jersey fabric according to claim 1, characterized in that: The pressing mechanism (7) includes a connecting frame (71), and a number of rotating rollers (72) are rotatably connected at intervals on the lower part of the connecting frame (71). The outer surfaces of the rotating rollers (72) are covered with pressing sleeves (73), and the middle part of the upper part of the outer surface of the connecting frame (71) is fixedly connected to the lower output end of the hydraulic cylinder (5).

5. The testing device for manufacturing jersey fabric according to claim 1, characterized in that: The bearing mechanism (8) includes a bearing frame (81), and the lower front and rear walls of the bearing frame (81) are symmetrically provided with limiting grooves (82).

6. The testing device for manufacturing jersey fabric according to claim 5, characterized in that: The detection component (11) includes a mounting housing (111), an infrared thermal imager (112) is fixedly mounted on the lower part of the inner cavity of the mounting housing (111), and the upper input end of the infrared thermal imager (112) is connected to the lower output end of the power module (10) through an external power cable, and the upper end of the outer surface of the mounting housing (111) is fixedly connected to the middle of the inner top wall of the support frame (81).

7. The testing device for manufacturing jersey fabric according to claim 1, characterized in that: The weighing mechanism (12) includes a transmission frame (121). Guide blocks (122) are symmetrically fixedly connected to the front end and the middle of the rear end of the outer surface of the transmission frame (121). A weight detector (123) is installed and fixedly installed in the inner cavity of the transmission frame (121). The middle of the lower end of the outer surface of the transmission frame (121) is fixedly connected to the upper output end of the hydraulic cylinder (14).

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