Metal wire pretreatment device of wire drawing machine

By designing a wire drawing machine pretreatment device that includes a cleaning ring, brush bristles, and a hot air dryer, the problem of difficult removal of oil stains and oxide scale from the wire surface was solved, achieving efficient cleaning and rapid drying of the metal wire, thus improving the surface quality of the metal wire and the production efficiency of the wire drawing machine.

CN224253864UActive Publication Date: 2026-05-19HANGZHOU HARBOR TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HANGZHOU HARBOR TECH
Filing Date
2025-04-16
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

During the production of metal wire, oil stains and oxide scale on the surface of the wire are difficult to remove completely, affecting the life of the drawing die and the quality of the metal wire.

Method used

A wire pretreatment device for a wire drawing machine was designed, comprising a cleaning ring, brushes, a motor, a toothed disc, and a hot air dryer. The brushes remove oil and scale at high speed, and the hot air dryer quickly dries the wire.

Benefits of technology

It effectively removes oil and oxide scale from the surface of metal wires, improves the quality of metal wires, optimizes the cleaning effect, and enhances the processing efficiency and quality of wire drawing machines.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal processing equipment, in particular to a metal wire pretreatment device of a wire drawing machine. According to the technical scheme, the device comprises a mounting plate, a vertical plate used for mounting is fixedly arranged at the top of the mounting plate, a mounting box used for mounting a pretreatment assembly is fixedly arranged on the front face of the vertical plate, and a hot air dryer used for drying, a wiping table used for wiping water and a cleaning structure used for treating the surface of the wire rod are arranged in the mounting box. The cleaning structure comprises a box body used for installing a cleaning assembly, a first cleaning ring and a second cleaning ring which are used for cleaning oil dirt are movably arranged in the box body, and bristles are fixedly arranged on the inner ring of the first cleaning ring and the inner ring of the second cleaning ring. And the bristles rotating at a high speed can effectively remove impurities and oil stains in pits on the surfaces of the metal wires, so that the surface quality of the metal wires is improved, and the quality of the metal wires produced by the wire drawing machine is further improved.
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Description

Technical Field

[0001] This utility model relates to the field of metal processing equipment technology, and in particular to a metal wire pretreatment device for a wire drawing machine. Background Technology

[0002] In the production of metal wire, the wire drawing machine is a commonly used piece of equipment. It draws metal rods into metal wires of different diameters through dies. Before drawing, the surface of the wire often has oil stains and oxide scale. These oil stains and oxide scale not only affect the service life of the drawing die, but also reduce the surface quality of the metal wire, making the produced metal wire have quality problems in subsequent applications. Therefore, the surface of the metal wire needs to be treated before drawing. Generally, this is achieved by attaching a sponge that absorbs cleaning solution to the wire.

[0003] Since the wire may have pits and craters on its surface before drawing, some oil stains will adhere to the inner wall of the pits and craters, making it difficult to completely remove the oil stains. In view of the above reasons, this application proposes a metal wire pretreatment device for a wire drawing machine. Utility Model Content

[0004] The purpose of this invention is to address the problems existing in the background technology by proposing a metal wire pretreatment device for a wire drawing machine.

[0005] The technical solution of this utility model is: a metal wire pretreatment device for a wire drawing machine, including a mounting plate, a vertical plate for installation is fixedly provided on the top of the mounting plate, and a mounting box for installing pretreatment components is fixedly provided on the front of the vertical plate. The mounting box is provided with a hot air dryer for drying, a wiping table for wiping away moisture, and a cleaning structure for treating the surface of the wire.

[0006] The cleaning structure includes a housing for installing cleaning components. Cleaning ring one and cleaning ring two for cleaning oil stains are movably arranged inside the housing. The inner rings of cleaning ring one and cleaning ring two are fixedly provided with bristles. A motor for driving and a gear plate mounted on the output shaft of the motor are fixedly arranged on the top of the housing. A water pump for suction is provided on the top of the housing.

[0007] Optionally, the front of the installation box is provided with an inspection door, and the front of the box is fixedly provided with an injection pipe for injecting cleaning fluid.

[0008] Optionally, the top of the wiping table is fixedly provided with a top cover, and the bottom of the top cover and the top of the wiping table are both provided with a semicircle with the same inner diameter. The two semicircles are provided with the same round tube, and the inner wall of the round tube is provided with a sponge layer.

[0009] Optionally, the bottom inner wall of the box is provided with a collection tank for collecting cleaning fluid, and a water pump and a drain pipe are respectively provided on both sides of the water pump. The end of the drain pipe away from the water pump passes through the top of the box and is fixedly equipped with a spray head. One end of the water pump passes through the inner wall of the box and extends into the box and is fixedly equipped with a filter.

[0010] Optionally, multiple connecting rods are fixedly provided between the first cleaning ring and the second cleaning ring, and a gear ring is fixedly provided on one side of the first cleaning ring, and the gear disc and the gear ring mesh and drive each other.

[0011] Optionally, two support seats are fixedly provided on the bottom inner wall of the box body. The two support seats are respectively located below the first cleaning ring and the second cleaning ring. Multiple guide rollers are movably provided on the top of the two support seats, and the multiple guide rollers are in contact with the first cleaning ring and the second cleaning ring.

[0012] Optionally, both the first and second cleaning rings have annular grooves on their surfaces, and two limiting blocks are movably arranged in each of the two annular grooves. A connecting frame is fixedly provided on one side of each limiting block, and the bottom end of the connecting frame is fixedly connected to one side of the support base.

[0013] Compared with the prior art, the present invention has the following beneficial technical effects:

[0014] 1. This utility model, through the arrangement of cleaning ring one, cleaning ring two, brush bristles, motor, toothed disc and toothed ring, enables the high-speed rotating brush bristles to effectively remove impurities and oil stains from the pits and depressions on the surface of the metal wire, thereby improving the surface quality of the metal wire and thus improving the quality of the metal wire produced by the wire drawing machine.

[0015] 2. This utility model, through the setting of the wiping table and the round tube, can remove some of the oxide scale, oil stains and water stains attached to the surface of the wire, which can optimize the cleaning effect. In addition, through the setting of the hot air dryer, it can realize the rapid drying of the surface of the wire, improving the processing efficiency and processing quality of the equipment. Attached Figure Description

[0016] Figure 1 A three-dimensional structural schematic diagram of this utility model is provided;

[0017] Figure 2 A cross-sectional view of the present invention is provided;

[0018] Figure 3 A first-view orthographic sectional view of the cleaning structure in this utility model is provided;

[0019] Figure 4 A second-view orthographic sectional view of the cleaning structure in this utility model is provided;

[0020] Figure 5A schematic diagram of the assembly structure of the wiping table and the top cover in this utility model is provided.

[0021] Figure label:

[0022] 1. Mounting plate;

[0023] 2. Erecting board;

[0024] 3. Installation box;

[0025] 4. Inspection door;

[0026] 5. Hot air dryer;

[0027] 6. Wiping table;

[0028] 7. Top cover;

[0029] 8. Round tube;

[0030] 9. Cleaning structure; 901. Box body; 902. Liquid collection tank; 903. Water pump; 904. Water suction pipe; 905. Drain pipe; 906. Spray head; 907. Support base; 908. Guide roller; 909. Cleaning ring one; 910. Cleaning ring two; 911. Connecting rod; 912. Brush bristles; 913. Gear ring; 914. Motor; 915. Gear disc; 916. Connecting frame; 917. Limit block. Detailed Implementation

[0031] The technical solutions of this disclosure will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this disclosure, and not all embodiments.

[0032] The components of the embodiments of this disclosure, which are typically described and shown in the accompanying drawings, can be arranged and designed in a variety of different configurations. Therefore, the following detailed description of embodiments of this disclosure provided in the drawings is not intended to limit the scope of the claimed disclosure, but merely to illustrate selected embodiments of the disclosure.

[0033] Based on the embodiments in this disclosure, all other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this disclosure.

[0034] In the description of this disclosure, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.

[0035] In the description of this disclosure, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.

[0036] Example

[0037] like Figure 1-5 As shown, the present invention proposes a metal wire pretreatment device for a wire drawing machine, including a mounting plate 1, a vertical plate 2 for mounting is fixedly provided on the top of the mounting plate 1, a mounting box 3 for mounting pretreatment components is fixedly provided on the front of the vertical plate 2, an inspection door 4 is provided on the front of the mounting box 3, and a hot air dryer 5 for drying, a wiping table 6 for wiping away moisture and a cleaning structure 9 for treating the surface of the wire are provided inside the mounting box 3. The hot air dryer 5 can quickly dry the cleaned metal wire.

[0038] The top of the wiping table 6 is fixedly provided with a top cover 7. The top cover 7 is designed to facilitate separation from the wiping table 6, making it convenient to replace the round tube 8 later. The bottom of the top cover 7 and the top of the wiping table 6 are both provided with semicircles of the same inner diameter. The same round tube 8 is provided in the two semicircles. The inner wall of the round tube 8 is provided with a sponge layer. The sponge layer can wipe off water stains and some of the oxide scale attached to the surface of the wire.

[0039] The cleaning structure 9 includes a housing 901 for installing cleaning components. A liquid injection pipe for injecting cleaning fluid is fixedly installed on the front of the housing 901. A collection tank 902 for collecting cleaning fluid is provided on the inner bottom wall of the housing 901. A water pump 903 has a suction pipe 904 and a drain pipe 905 on both sides. The end of the drain pipe 905 away from the water pump 903 passes through the top of the housing 901 and is fixedly equipped with a spray head 906. One end of the suction pipe 904 passes through the inner wall of the housing 901, extends into the housing 901, and is fixedly installed. The equipment includes a filter element that removes impurities from the cleaning fluid, preventing clogging. Inside the housing 901, two movable cleaning rings, a first cleaning ring 909 and a second cleaning ring 910, are installed for cleaning oil stains. Multiple connecting rods 911 are fixed between the first cleaning ring 909 and the second cleaning ring 910 to ensure synchronized rotation of the two rings. Two support seats 907 are fixed to the bottom inner wall of the housing 901, located on the cleaning rings 909 and 910 respectively. Below the second ring 910, multiple guide rollers 908 are movably mounted on the top of each of the two support seats 907. The guide rollers 908 support the two cleaning rings and reduce resistance during rotation. The multiple guide rollers 908 are in contact with the first cleaning ring 909 and the second cleaning ring 910. A gear ring 913 is fixedly mounted on one side of the first cleaning ring 909, and a gear disc 915 meshes with the gear ring 913 for transmission. Brush bristles 912 are fixedly mounted on the inner rings of both the first cleaning ring 909 and the second cleaning ring 910. The top of the housing 901 is fixed... The device includes a motor 914 for driving and a gear 915 mounted on the output shaft of the motor 914. A water pump 903 for suction is located on the top of the housing 901. The surfaces of cleaning ring 1 909 and cleaning ring 2 910 are provided with annular grooves. Two limiting blocks 917 are movably installed in each of the two annular grooves. A connecting frame 916 is fixedly installed on one side of the limiting block 917. The bottom end of the connecting frame 916 is fixedly connected to one side of the support base 907. The arrangement of the annular grooves, limiting blocks 917 and connecting frame 916 can play a limiting role.

[0040] In this embodiment, before cleaning the wire, the cleaning solution is first introduced into the housing 901 through the injection pipe on the front of the housing 901. Then, the water pump 903, motor 914, and hot air dryer 5 are started. The water pump 903 introduces the cleaning solution in the water collection tank 902 into the spray head 906. The cleaning solution is sprayed out from multiple holes at the bottom of the spray head 906. The motor 914 drives the gear disc 915, which in turn drives the gear ring 913. The gear ring 913 drives the first cleaning ring 909 to rotate at high speed. The first cleaning ring 909 drives the second cleaning ring 910 through the connecting rod 911. When the wire passes through the first cleaning ring 909, the bristles 912 of its inner ring can clean the surface of the wire. When the oxide scale and oil stains on the wire are loosened by the scraper and the wire is located between the two cleaning rings, the cleaning liquid will be sprayed on the surface of the wire, and some of the oxide scale and oil stains will be washed away. Then the wire enters the second cleaning ring 910. The bristles 912 of the inner ring of the second cleaning ring 910 will brush the oil stains and oxide scale on the surface of the wire again, thereby treating the oil stains and oxide scale on the surface of the wire. The cleaned wire passes through the round tube 8. The sponge layer inside the round tube 8 will wipe away the oil stains, oxide scale and moisture still attached to the surface of the wire, which can optimize the cleaning effect. Then the hot air dryer 5 will quickly dry the wire. Finally, the pre-treated wire enters the drawing die for the drawing operation.

[0041] The above specific embodiments are merely several optional embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

Claims

1. A wire pretreatment device for a wire drawing machine, comprising a mounting plate (1), wherein a vertical plate (2) for mounting is fixedly provided on the top of the mounting plate (1), and a mounting box (3) for mounting pretreatment components is fixedly provided on the front of the vertical plate (2), characterized in that: The installation box (3) is equipped with a hot air dryer (5) for drying, a wiping table (6) for wiping away moisture, and a cleaning structure (9) for treating the surface of the wire. The cleaning structure (9) includes a housing (901) for installing cleaning components. A first cleaning ring (909) and a second cleaning ring (910) for cleaning oil stains are movably disposed inside the housing (901). The inner rings of the first cleaning ring (909) and the second cleaning ring (910) are both fixedly provided with bristles (912). The top of the housing (901) is fixedly provided with a motor (914) for driving and a gear disc (915) mounted on the output shaft of the motor (914), and the top of the housing (901) is provided with a water pump (903) for suction.

2. The wire pretreatment device for a wire drawing machine according to claim 1, characterized in that, The front of the installation box (3) is provided with an inspection door (4), and the front of the box body (901) is fixedly provided with an injection pipe for injecting cleaning fluid.

3. The wire pretreatment device for a wire drawing machine according to claim 1, characterized in that, The top of the wiping table (6) is fixedly provided with a top cover (7). The bottom of the top cover (7) and the top of the wiping table (6) are both provided with semicircles of the same inner diameter. The two semicircles are provided with the same round tube (8). The inner wall of the round tube (8) is provided with a sponge layer.

4. The wire pretreatment device for a wire drawing machine according to claim 1, characterized in that, The bottom inner wall of the box (901) is provided with a collection tank (902) for collecting cleaning fluid. The water pump (903) is provided with a water suction pipe (904) and a drain pipe (905) on both sides respectively. The end of the drain pipe (905) away from the water pump (903) passes through the top of the box (901) and is fixedly provided with a spray head (906). The end of the water suction pipe (904) passes through the inner wall of the box (901) and extends into the box (901) and is fixedly provided with a filter element.

5. The wire pretreatment device for a wire drawing machine according to claim 1, characterized in that, Multiple connecting rods (911) are fixedly provided between the first cleaning ring (909) and the second cleaning ring (910). A gear ring (913) is fixedly provided on one side of the first cleaning ring (909). The gear disc (915) and the gear ring (913) mesh and drive each other.

6. The wire pretreatment device for a wire drawing machine according to claim 1, characterized in that, The bottom inner wall of the box (901) is fixedly provided with two support seats (907). The two support seats (907) are located below the first cleaning ring (909) and the second cleaning ring (910) respectively. Multiple guide rollers (908) are movably provided on the top of the two support seats (907). The multiple guide rollers (908) are in contact with the first cleaning ring (909) and the second cleaning ring (910).

7. The wire pretreatment device for a wire drawing machine according to claim 6, characterized in that, The surfaces of the first cleaning ring (909) and the second cleaning ring (910) are provided with annular grooves, and two limiting blocks (917) are movably arranged in the two annular grooves. A connecting frame (916) is fixedly provided on one side of the limiting block (917), and the bottom end of the connecting frame (916) is fixedly connected to one side of the support base (907).