Galvanizing pool for galvanized pad processing
By introducing a support frame, a fumigation assembly, and a power mechanism into the galvanizing bath, the fumigation hood can be raised and lowered, thus solving the problem of smoke pollution and improving the smoke absorption effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LIAOCHENG GUANXIAN FASHENG METAL MATERIALS CO LTD
- Filing Date
- 2025-07-15
- Publication Date
- 2026-05-19
AI Technical Summary
The existing galvanizing tanks generate fumes that pollute the environment during operation, and the fixed height of the fume extraction equipment affects the effectiveness of fume extraction.
A galvanizing tank was designed, comprising a support frame, a fumigation assembly, a lifting rope, and a power mechanism. The fumigation hood is raised and lowered by a power motor that drives a lead screw, rack, and gear shaft to adjust the distance between the hood and the galvanizing tank, thereby improving the smoke extraction effect.
The power mechanism moves the fume hood closer to the galvanizing tank, improving the efficiency of flue gas absorption and reducing the pollution of the environment by the flue gas.
Smart Images

Figure CN224258739U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of galvanized pad technology, and in particular to a galvanizing pool used in the processing of galvanized pads. Background Technology
[0002] Galvanizing is a surface treatment technique that involves coating the surface of metals, alloys, or other materials with a layer of zinc for aesthetic purposes, rust prevention, and other functions. The main method used is hot-dip galvanizing. In the prior art, Chinese patent application number 202323513349.9 discloses a hot-dip galvanizing bath.
[0003] However, due to structural limitations, the above technical solution still has the following problems:
[0004] 1. Galvanizing tanks generate a large amount of fumes during operation, which can affect the surrounding environment and the health of workers.
[0005] 2. Even if some galvanizing tanks are equipped with fume extraction devices, the fume extraction structure will only maintain a fixed height, affecting the effectiveness of fume extraction. Utility Model Content
[0006] The purpose of this invention is to address the shortcomings of existing technologies, such as environmental pollution from smoke and fixed height of smoke extraction equipment, by proposing a galvanizing tank for processing galvanized pads.
[0007] To achieve the above objectives, the present invention adopts the following technical solution:
[0008] A galvanizing tank for processing galvanized pads includes a galvanizing tank and a heating base bolted to the bottom of the galvanizing tank. The galvanizing tank further includes:
[0009] The support frame is bolted to the middle of the surface of the galvanizing pad and the galvanizing tank.
[0010] The smoking assembly includes a slider, a carriage, a frame, a smoking hood, and a smoking fan. There are two sliders, two carriages, two smoking hoods, and two smoking fans. The surfaces of the two sliders are slidably connected to the two slides of the support frame, and the two sliders are bolted to the carriage. The sides of the two frames are hinged to the two sides of the carriage, and the inner side of the frame is bolted to the surface of the smoking hood. The opening at the top of the smoking hood is connected to the bottom of the smoking fan.
[0011] There are two lifting ropes, which are bolted to the holes of the slider.
[0012] There are two guide wheels, which are slidably connected to the surface of the lifting rope.
[0013] The power mechanism is connected to two lifting ropes. Two fume hoods are installed on the top of the galvanizing pad and galvanizing tank. These hoods can absorb the fumes generated during the operation of the galvanizing pad and galvanizing tank. Moreover, through the transmission of the structure, the fume hoods can be raised and lowered, allowing them to be as close as possible to the galvanizing pad and galvanizing tank during operation, thereby improving the effect of fume extraction.
[0014] As a preferred embodiment of this utility model, the power mechanism includes a power motor, a lead screw, a rack, and a transmission assembly. The output end of the power motor is keyed to one end of the lead screw, the surface of the lead screw is threaded to the screw hole of the rack, and the rack meshes with the transmission assembly.
[0015] Furthermore, the power supply to the drive motor is turned on. The power motor can be powered by an external or internal power source and controlled by a controller. The drive motor can drive the lead screw to rotate, the lead screw can drive the rack to move using the thread, and the rack can drive the transmission components to rotate.
[0016] As a preferred embodiment of this utility model, the transmission assembly includes a gear shaft and a winding wheel. The teeth of the rack mesh with the teeth of the gear shaft. There are two winding wheels, and the shaft centers of the two winding wheels are respectively keyed to both ends of the gear shaft. The inner side of the winding wheel is wound around the bottom end of the lifting rope.
[0017] Furthermore, the rack can drive the gear shaft to rotate counterclockwise, the gear shaft can drive the winding wheel to rotate counterclockwise, and the winding wheel can release the lifting rope.
[0018] In a preferred embodiment of this utility model, the top of the power motor is bolted to the bottom of the heating base, and the top of the rack is slidably connected to the middle of the bottom of the heating base.
[0019] Furthermore, the power motor is fixed by the heating base to ensure its stability, and the rack is guided by the sliding rails that slide against the heating base.
[0020] In a preferred embodiment of this utility model, both ends of the gear shaft surface are rotatably sleeved with the holes at the bottom of the support frame, and the middle end of the gear shaft surface is a gear structure.
[0021] Furthermore, the gear shaft is rotatably mounted on a bearing and support frame to ensure the smoothness of gear shaft rotation, and the gear structure of the gear shaft facilitates the rack to drive the gear shaft to rotate.
[0022] In a preferred embodiment of this utility model, the axis of the guide wheel is rotatably connected to the top of the support frame surface, and the lifting rope is wrapped around the guide wheel in a U-shape.
[0023] Furthermore, the guide wheel is rotatably mounted on the support frame via bearings, ensuring the smoothness of the guide wheel's rotation. The lifting rope is guided by the guide wheel, facilitating the transmission of the lifting rope.
[0024] Beneficial effects:
[0025] 1. The power mechanism can drive the lifting rope to move up and down. The lifting rope, guided by the guide wheel, can drive the slider to move up and down. The slider can drive the carriage to move up and down. The carriage can drive the frame to move up and down. The frame can drive the fume hood and fume fan to move up and down, and adjust the distance between the fume hood and the galvanizing pad and galvanizing tank.
[0026] 2. The motor can drive the lead screw to rotate, the lead screw can drive the rack to move, the rack can drive the gear shaft to rotate, the gear shaft can drive the winding wheel to rotate, and the winding wheel can drive the lifting rope to rise and fall, making it convenient to adjust the height of the smoking hood.
[0027] In this invention, two fume hoods are installed on the top of the galvanizing pad and galvanizing tank. These hoods can absorb the fumes generated during the operation of the galvanizing pad and galvanizing tank. Furthermore, through the transmission of the structure, the fume hoods can be raised and lowered, allowing them to be as close as possible to the galvanizing pad and galvanizing tank during operation, thereby improving the effect of fume absorption. Attached Figure Description
[0028] Figure 1 This is a three-dimensional schematic diagram of a galvanizing tank used in the processing of galvanized pads according to the present invention;
[0029] Figure 2 A three-dimensional schematic diagram of the power mechanism of a galvanizing tank used in the processing of galvanized pads according to this utility model;
[0030] Figure 3 This is a three-dimensional schematic diagram of a galvanizing tank carriage used in the processing of galvanized pads according to the present invention;
[0031] Figure 4 This is a three-dimensional schematic diagram of a support frame for a galvanizing tank used in the processing of galvanized pads according to the present invention.
[0032] In the diagram: 1. Galvanized pad and galvanized tank; 2. Heating seat; 3. Support frame; 4. Slider; 5. Carriage; 6. Frame; 7. Fume hood; 8. Fume fan; 9. Power motor; 10. Lead screw; 11. Rack; 12. Gear shaft; 13. Winding reel; 14. Lifting rope; 15. Guide wheel. Detailed Implementation
[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0034] Example 1
[0035] Reference Figure 1-4A galvanizing tank for processing galvanized pads includes a galvanizing tank 1 and a heating base 2 bolted to the bottom of the galvanizing tank 1. The galvanizing tank further includes:
[0036] Support frame 3 is bolted to the middle of the surface of the galvanizing pad and galvanizing tank 1;
[0037] The smoking assembly includes a slider 4, a carriage 5, a frame 6, a smoking hood 7, and a smoking fan 8. Each slider 4, carriage 5, smoking hood 7, and smoking fan 8 is provided in twos. The surfaces of the two sliders 4 are slidably connected to the two slide grooves of the support frame 3, and the two sliders 4 are bolted to the carriage 5. The sides of the two frames 6 are hinged to the two sides of the carriage 5, and the inner side of the frames 6 is bolted to the surface of the smoking hood 7. The opening at the top of the smoking hood 7 communicates with the bottom of the smoking fan 8.
[0038] There are two lifting ropes 14, and the lifting ropes 14 are bolted to the holes of the slider 4.
[0039] Guide wheels 15, two guide wheels 15 are provided, and guide wheels 15 are slidably connected to the surface of lifting rope 14;
[0040] The power mechanism is connected to two lifting ropes 14.
[0041] With the above structure, two fume hoods 7 are installed on the top of the galvanizing pad galvanizing tank 1, which can absorb the fumes generated during the operation of the galvanizing pad galvanizing tank 1. Moreover, through the transmission of the structure, the fume hoods 7 can be raised and lowered, so that the fume hoods 7 can be as close as possible to the galvanizing pad galvanizing tank 1 during the operation, thereby improving the effect of fumes absorption.
[0042] In this utility model, the power mechanism includes a power motor 9, a lead screw 10, a rack 11, and a transmission assembly. The output end of the power motor 9 is keyed to one end of the lead screw 10. The surface of the lead screw 10 is threadedly connected to the screw hole of the rack 11. The rack 11 meshes with the transmission assembly. The power supply of the power motor 9 is turned on. The power supply of the power motor 9 can be an external power supply or an internal power supply, and is controlled by a controller. The power motor 9 can drive the lead screw 10 to rotate. The lead screw 10 can drive the rack 11 to move using the thread. The rack 11 can drive the transmission assembly to rotate.
[0043] In this utility model, the transmission assembly includes a gear shaft 12 and a take-up reel 13. The teeth of the rack 11 mesh with the teeth of the gear shaft 12. There are two take-up reels 13, and the shaft centers of the two take-up reels 13 are respectively keyed to both ends of the gear shaft 12. The inner side of the take-up reel 13 is wound around the bottom end of the lifting rope 14. The rack 11 can drive the gear shaft 12 to rotate counterclockwise, and the gear shaft 12 can drive the take-up reel 13 to rotate counterclockwise. The take-up reel 13 can release the lifting rope 14.
[0044] In this utility model, the top of the power motor 9 is bolted to the bottom of the heating seat 2, and the top of the rack 11 is slidably connected to the middle of the bottom of the heating seat 2. The power motor 9 is fixed by the heating seat 2 to ensure the stability of the power motor 9. The rack 11 is slidably set with the heating seat 2 through the slide rail to guide the rack 11.
[0045] In this utility model, both ends of the surface of the gear shaft 12 are rotatably connected to the holes at the bottom of the support frame 3. The middle end of the surface of the gear shaft 12 is a gear structure. The gear shaft 12 is rotatably set with the support frame 3 through the bearing to ensure the smooth rotation of the gear shaft 12. The gear structure of the gear shaft 12 facilitates the rack 11 to drive the gear shaft 12 to rotate.
[0046] In this utility model, the axis of the guide wheel 15 is rotatably connected to the top of the surface of the support frame 3. The lifting rope 14 is wrapped around the guide wheel 15 in a U-shape. The guide wheel 15 is rotatably set with the support frame 3 through the bearing to ensure the smooth rotation of the guide wheel 15. The lifting rope 14 is guided by the guide wheel 15, which facilitates the transmission of the lifting rope 14.
[0047] Example 2
[0048] The difference between this embodiment and Embodiment 1 is that the power motor 9, lead screw 10, rack 11 and gear shaft 12 are replaced with two rotary motors. The two rotary motors can drive the two take-up wheels 13 to rotate. However, this requires the installation and use of two rotary motors, which increases the cost. Therefore, this application preferably uses the power motor 9, lead screw 10, rack 11 and gear shaft 12.
[0049] It should be noted that the specific model of the smoke extraction fan 8 and the power motor 9 used should be selected by those skilled in the art, and the smoke extraction fan 8 and the power motor 9 mentioned above are all existing technologies, which will not be elaborated on in this solution.
[0050] The galvanized pad, galvanized pool 1, and heating base 2 adopt existing technology and can adopt the main structure of the device with patent application number 201921298021.0.
[0051] The smoke hood 7 and the smoke fan 8 adopt existing technology and can use the smoke treatment structure of the patent with application number 202420355795.7.
[0052] The working principle of this utility model is as follows: The zinc plating tank 1 contains zinc plating liquid. The heating seat 2 is activated for heating. Then, the zinc plating pad is placed into the zinc plating tank 1 for zinc plating. The smoke outlet of the smoke fan 8 can be connected to the purification equipment or the discharge pipeline through a corrugated pipe. The power supply of the power motor 9 is turned on. The power motor 9 can be powered by an external power supply or an internal power supply and is controlled by a controller. The power motor 9 can drive the lead screw 10 to rotate. The lead screw 10 can drive the rack 11 to move through the thread. The rack 11 can drive the gear shaft 12 to rotate counterclockwise. The gear shaft 12 can drive the winding wheel 13 to rotate counterclockwise. The winding wheel 13 can release the lifting rope 14. The lifting rope 14 is guided by the guide wheel 15 and can drive the slider 4 to move downward. The slider 4 can drive the slide 5 to move downward. The slide 5 can drive the frame 6 to move downward. The frame 6 can drive the smoke hood 7 and the smoke fan 8 to move downward. The distance between the smoke hood 7 and the zinc plating tank 1 is adjusted, and the power supply of the smoke fan 8 is turned on.
[0053] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A galvanizing tank for processing galvanized pads, comprising a galvanizing tank (1) and a heating seat (2) bolted to the bottom of the galvanizing tank (1), characterized in that, The galvanizing bath also includes: Support frame (3) is bolted to the middle of the surface of the galvanized pad and galvanized pool (1); The smoking assembly includes a slider (4), a carriage (5), a frame (6), a smoking hood (7), and a smoking fan (8). Each slider (4), carriage (5), smoking hood (7), and smoking fan (8) has two sliders. The surfaces of the two sliders (4) are slidably connected to the two grooves of the support frame (3). Both sliders (4) are bolted to the carriage (5). The sides of the two frames (6) are hinged to the two sides of the carriage (5). The inner side of the frame (6) is bolted to the surface of the smoking hood (7). The opening at the top of the smoking hood (7) is connected to the bottom of the smoking fan (8). There are two lifting ropes (14), and the lifting ropes (14) are bolted to the holes of the slider (4); Guide wheel (15), there are two guide wheels (15), and the guide wheels (15) are slidably connected to the surface of the lifting rope (14); The power mechanism is connected to two lifting ropes (14).
2. The galvanizing tank used in the processing of galvanized pads according to claim 1, characterized in that, The power mechanism includes a power motor (9), a lead screw (10), a rack (11) and a transmission assembly. The output end of the power motor (9) is keyed to one end of the lead screw (10), the surface of the lead screw (10) is threaded to the screw hole of the rack (11), and the rack (11) meshes with the transmission assembly.
3. The galvanizing tank used in the processing of galvanized pads according to claim 2, characterized in that, The transmission assembly includes a gear shaft (12) and a winding wheel (13). The teeth of the rack (11) mesh with the teeth of the gear shaft (12). There are two winding wheels (13). The shaft center of the two winding wheels (13) is keyed to both ends of the gear shaft (12). The inner side of the winding wheel (13) is wound around the bottom end of the lifting rope (14).
4. The galvanizing tank used in the processing of galvanized pads according to claim 2, characterized in that, The top of the power motor (9) is bolted to the bottom of the heating seat (2), and the top of the rack (11) is slidably connected to the middle of the bottom of the heating seat (2).
5. A galvanizing tank for processing galvanized pads according to claim 3, characterized in that, Both ends of the surface of the gear shaft (12) are rotatably connected to the holes at the bottom of the support frame (3), and the middle end of the surface of the gear shaft (12) is a gear structure.
6. A galvanizing tank for processing galvanized pads according to claim 1, characterized in that, The guide wheel (15) is rotatably connected to the top of the support frame (3) at its axis, and the lifting rope (14) is wrapped around the guide wheel (15) in a U-shape.