A high-efficiency emulsification and concentration device for royal jelly

Abstract

This utility model relates to the field of royal jelly emulsification and compression technology, and discloses a high-efficiency emulsification and concentration device for royal jelly, including a concentration tank. A right connecting plate is connected to the upper half of the surface of the concentration tank, and a right emulsification tank is connected to one side of the top of the connecting plate. A static mixer is connected to the top of the emulsification tank, and a first motor is connected to the central shaft at the top of the emulsification tank. This utility model, through the static mixer, in conjunction with the first motor driving the stirring rod and multiple sets of shearing blades, can fully stir and shear the material, achieving efficient mixing and emulsification and improving product quality. A complex stirring mode is achieved through a rotating component. A second motor drives the main shaft to rotate the cross stirring blades and the bottom stirring blades. At the same time, the rotating gear on the main shaft drives four driven gears and the secondary shaft to rotate, so that the conical stirring blades also participate in the stirring. Multi-directional and multi-layer stirring makes the material more uniformly mixed during the concentration process, improving the concentration efficiency and quality.

Description

Technical Field

[0001] This utility model relates to the field of royal jelly emulsification and compression technology, specifically to a high-efficiency royal jelly emulsification and concentration device. Background Technology

[0002] Royal jelly is an extremely precious food with high health benefits and medicinal value. It contains most of the nutrients needed by the human body and is therefore known as a "complete source of nutrition". Long-term consumption can improve human immunity and even play a certain auxiliary role in the prevention and treatment of cancer.

[0003] Most existing concentration devices use high-temperature heating to distill and concentrate royal jelly, which easily damages the internal molecular structure of royal jelly, leading to nutrient loss. In addition, the concentration stirring structure is relatively simple, resulting in poor heating uniformity of royal jelly and poor low-temperature distillation effect. Therefore, a high-efficiency emulsification and concentration device for royal jelly is proposed. Utility Model Content

[0004] The purpose of this invention is to provide a high-efficiency emulsification and concentration device for royal jelly to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: It includes a concentration tank, with a right connecting plate connected to the upper half of the tank surface. A right emulsifying tank is connected to one side of the top of the connecting plate. A static mixer is connected to the top of the emulsifying tank. A first motor is connected to the central axis of the top of the emulsifying tank. The output end of the first motor extends into the emulsifying tank and is connected to a stirring rod. Multiple sets of shearing blades are connected to the surface of the stirring rod. A connecting pipe is connected to the lower half of the emulsifying tank surface. A pump is connected to the surface of the connecting pipe. The other end of the connecting pipe extends into the concentration tank. A top cover is connected to the top of the concentration tank, and a rotating assembly is rotatably mounted inside the top cover.

[0006] The rotating assembly includes a rotating gear rotatably disposed inside the top cover, four driven gears, and a second motor connected to the bottom of the concentration tank. A main shaft is connected to the central shaft of the rotating gear. The four driven gears are evenly distributed around the rotating gear and mesh with it. A secondary shaft is connected to the central shaft of the driven gear. The main shaft passes through the concentration tank and extends to the bottom of the concentration tank, and is connected to the output end of the second motor. All four secondary shafts extend into the interior of the concentration tank.

[0007] Preferably, the main shaft surface is connected to a cross-shaped stirring blade inside the concentration tank, one end of the main shaft is connected to a bottom stirring blade inside the concentration tank, and the four secondary shaft surfaces are all connected to conical stirring blades inside the concentration tank.

[0008] Preferably, a discharge pipe is connected to the lower half of the surface of the concentration tank, and an electric butterfly valve is connected to the surface of the discharge pipe.

[0009] Preferably, a vacuum pump is connected to the top of the connecting plate on one side of the concentration tank, and the output end of the vacuum pump extends into the interior of the concentration tank.

[0010] Preferably, a pressure relief pipe is connected to the top of the top cover, one end of the pressure relief pipe passes through the top cover and extends into the inside of the concentration tank, and a breather valve is installed inside the pressure relief pipe.

[0011] Preferably, a temperature control component is connected to the top of the connecting plate on the surface of the concentration tank, and a control panel is connected to the surface of the concentration tank, and the control panel is electrically connected to the temperature control component.

[0012] Preferably, a base is connected to the bottom of the concentration tank, and a hole is opened at the central axis of the base corresponding to the second motor. Four support legs are connected to the bottom of the base, and two support columns are connected to the bottom of the connecting plate on the side away from the concentration tank.

[0013] Compared with existing technologies, the beneficial effects of this utility model are as follows: A static mixer, in conjunction with a first motor driving a stirring rod and multiple sets of shearing blades, can fully stir and shear materials, achieving efficient mixing and emulsification and improving product quality. A complex stirring mode is achieved through a rotating assembly; a second motor drives the main shaft to rotate the cross-shaped stirring blades and the bottom stirring blades. Simultaneously, the rotating gear on the main shaft drives four driven gears and the secondary shaft to rotate, allowing the conical stirring blades to also participate in the stirring. This multi-directional and multi-layered stirring makes the materials more uniformly mixed during the concentration process, improving concentration efficiency and quality. A vacuum pump installed at the top of the connecting plate can create a vacuum environment inside the concentration tank, lowering the boiling point of the materials and achieving concentration at a lower temperature, reducing the loss of heat-sensitive substances, improving product quality, and saving energy. Attached Figure Description

[0014] Figure 1 A front view schematic diagram of a high-efficiency emulsification and concentration device for royal jelly;

[0015] Figure 2 This is a rear view schematic diagram of a high-efficiency emulsification and concentration device for royal jelly.

[0016] Figure 3 A schematic diagram of the front section structure of a high-efficiency emulsification and concentration device for royal jelly;

[0017] Figure 4 This is a schematic diagram of the rotating component structure of a high-efficiency emulsification and concentration device for royal jelly.

[0018] In the diagram: 1. Concentrator; 2. Connecting plate; 3. Emulsifier; 4. Static mixer; 5. First motor; 6. Stirring rod; 7. Shearing blade; 8. Connecting pipe; 9. Pump; 10. Top cover; 11. Rotating assembly; 111. Rotating gear; 112. Main shaft; 113. Driven gear; 114. Secondary shaft; 115. Second motor; 12. Cross-shaped stirring blade; 13. Conical stirring blade; 14. Discharge pipe; 15. Electric butterfly valve; 16. Vacuum pump; 17. Pressure relief pipe; 18. Temperature control assembly; 19. Control panel; 20. Base; 21. Support leg; 22. Support column; 23. Bottom stirring blade. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figures 1-4 This utility model provides a technical solution, including a concentration tank 1, a right connecting plate 2 connected to the upper half of the surface of the concentration tank 1, a right emulsifying tank 3 connected to one side of the top of the connecting plate 2, a static mixer 4 connected to the top of the emulsifying tank 3, a first motor 5 connected to the top of the emulsifying tank 3 at the central axis, the output end of the first motor 5 extending into the emulsifying tank 3 and connected to a stirring rod 6, a plurality of shear blades 7 connected to the surface of the stirring rod 6, a connecting pipe 8 connected to the lower half of the surface of the emulsifying tank 3, a pump 9 connected to the surface of the connecting pipe 8, the other end of the connecting pipe 8 extending into the interior of the concentration tank 1, a top cover 10 connected to the top of the concentration tank 1, and a rotating assembly 11 rotatably mounted inside the top cover 10;

[0021] The rotating assembly 11 includes a rotating gear 111 rotatably disposed inside the top cover 10, four driven gears 113, and a second motor 115 connected to the bottom of the concentration tank 1. A main shaft 112 is connected to the central shaft of the rotating gear 111. The four driven gears 113 are evenly distributed around the rotating gear 111 and all mesh with the rotating gear 111. A secondary shaft 114 is connected to the central shaft of the driven gear 113. The main shaft 112 passes through the concentration tank 1 and extends to the bottom of the concentration tank 1, and is connected to the output end of the second motor 115. The four secondary shafts 114 extend into the interior of the concentration tank 1. Their function is to drive the main shaft 112 to rotate through the second motor 115. The main shaft 112 drives the rotating gear 111 to rotate, which in turn drives the four driven gears 113 to rotate synchronously. The driven gears 113 then drive their respective secondary shafts 114 to rotate, thereby achieving multi-directional stirring inside the concentration tank 1 and improving the emulsification effect and concentration efficiency of royal jelly. Meanwhile, the cross-shaped stirring blades 12 and bottom stirring blades 23 on the main shaft 112, as well as the conical stirring blades 13 on the secondary shaft 114, can further enhance the stirring effect, ensure that the royal jelly is heated and emulsified evenly, and improve product quality.

[0022] A cross-shaped stirring blade 12 is connected to the surface of the main shaft 112 inside the concentration tank 1. A bottom stirring blade 23 is connected to one end of the main shaft 112 inside the concentration tank 1. Conical stirring blades 13 are connected to the surfaces of the four secondary shafts 114 inside the concentration tank 1. The function of these blades is to comprehensively and evenly stir the royal jelly in the concentration tank 1 through the synergistic action of the cross-shaped stirring blades 12, the bottom stirring blades 23, and the conical stirring blades 13, avoiding dead zones and ensuring the concentration effect and quality stability of the royal jelly. The design of the cross-shaped stirring blades 12 allows for a larger stirring range during the stirring process, improving stirring efficiency; the bottom stirring blades 23 ensure that the royal jelly at the bottom of the tank is also fully stirred, preventing sedimentation and accumulation; and the conical stirring blades 13, driven by the secondary shafts 114, provide more detailed stirring of the royal jelly, further improving the concentration effect.

[0023] The lower half of the surface of the concentration tank 1 is connected to a discharge pipe 14, and an electric butterfly valve 15 is connected to the surface of the discharge pipe 14. The function of the electric butterfly valve 15 is to conveniently control the discharge of concentrated royal jelly from the discharge pipe 14 through its opening and closing, facilitating subsequent collection and processing. The use of the electric butterfly valve 15 not only improves the convenience of operation but also ensures the stability and controllability of the discharge process, avoiding material waste or equipment damage caused by improper manual operation.

[0024] A vacuum pump 16 is connected to the top of the connecting plate 2 on one side of the concentration tank 1. The output end of the vacuum pump 16 extends into the interior of the concentration tank 1. Its function is to create a negative pressure environment inside the concentration tank 1 through the operation of the vacuum pump 16. This helps the water in the royal jelly evaporate more quickly, accelerating the concentration process. Simultaneously, the negative pressure environment reduces oxygen contact, protecting the active ingredients in the royal jelly from damage and improving product quality and stability. Furthermore, the operation of the vacuum pump 16 effectively prevents foam generated during the concentration process, ensuring its smooth progress.

[0025] A pressure relief pipe 17 is connected to the top of the top cover 10. One end of the pressure relief pipe 17 passes through the top cover 10 and extends into the concentrator 1. A breather valve is installed inside the pressure relief pipe 17. Its function is to automatically open when the pressure inside the concentrator 1 is too high, releasing excess pressure and ensuring the safe operation of the unit. At the same time, if abnormal internal pressure occurs during the concentration process due to improper operation or other reasons, the combination of the pressure relief pipe 17 and the breather valve can respond in a timely manner, effectively preventing equipment damage or safety accidents caused by excessive pressure, and improving the overall safety performance of the unit.

[0026] A temperature control component 18 is connected to the top of the connecting plate 2 on the surface of the concentration tank 1. A control panel 19 is connected to the surface of the concentration tank 1, and the control panel 19 is electrically connected to the temperature control component 18. Its function is to allow the temperature inside the concentration tank 1 to be easily set and adjusted through the control panel 19. The temperature control component 18 heats or cools the concentration tank 1 according to the set temperature to ensure that the royal jelly is emulsified and concentrated at a suitable temperature, thereby further improving the quality and stability of the product.

[0027] A base 20 is connected to the bottom of the concentration tank 1, and a hole is provided at the central axis of the base 20 corresponding to the second motor 115. Four support legs 21 are connected to the bottom of the base 20. Two support columns 22 are connected to the bottom of the connecting plate 2 on the side away from the concentration tank 1. The design of the base 20 not only enhances the load-bearing capacity of the device, but also provides a smooth rotation channel for the output shaft of the second motor 115 through the hole at its central axis, avoiding rotation obstruction or motor damage caused by improper installation. At the same time, the use of four support legs 21 allows the device to be placed stably on the ground.

[0028] Working Principle: During operation, the temperature inside the concentration tank 1 is first set via the control panel 19, and the temperature control component 18 preheats the concentration tank 1 according to the set temperature. Then, the royal jelly to be concentrated is poured into the emulsification tank 3, and the first motor 5 is started. The output of the first motor 5 drives the stirring rod 6 and multiple sets of shearing blades 7 to rotate, thoroughly stirring and shearing the royal jelly. Simultaneously, the pump 9 is started, pumping the emulsified royal jelly into the concentration tank 1 through the connecting pipe 8. Next, the second motor 115 is started, and its output drives the main shaft 112 to rotate. The main shaft 112 drives the rotating gear 111 to rotate, which in turn drives four driven gears 113 to rotate synchronously. The driven gears 113 then drive their respective secondary shafts 114 to rotate, achieving multi-directional stirring inside the concentration tank 1. Simultaneously, the cross-shaped stirring blades 12 on the main shaft 112, the bottom stirring blades 23, and the conical stirring blades 13 on the secondary shafts 114 work together to thoroughly and evenly stir the royal jelly inside the concentration tank 1. During the stirring process, vacuum pump 16 is activated to create a negative pressure environment inside concentration tank 1, accelerating the evaporation of water in the royal jelly and achieving rapid concentration. When the pressure inside concentration tank 1 becomes too high, the breather valve inside pressure relief pipe 17 automatically opens to release excess pressure and ensure the safe operation of the device. After concentration is complete, vacuum pump 16 and the second motor 115 are turned off, and electric butterfly valve 15 is opened to discharge the concentrated royal jelly from discharge pipe 14 for subsequent collection and processing. The entire device has a compact structure, is easy to operate, and can achieve efficient emulsification and concentration of royal jelly, improving product quality and stability.

[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A royal jelly high-efficiency emulsification concentration device, comprising a concentration tank (1), characterized in that: The upper half of the surface of the concentration tank (1) is connected to a right connecting plate (2). The top of the connecting plate (2) is connected to a right emulsifying tank (3). The top of the emulsifying tank (3) is connected to a static mixer (4). The top of the emulsifying tank (3) is connected to a first motor (5) at the central axis. The output end of the first motor (5) extends into the emulsifying tank (3) and is connected to a stirring rod (6). The surface of the stirring rod (6) is connected to multiple sets of shearing blades (7). The lower half of the surface of the emulsifying tank (3) is connected to a connecting pipe (8). The surface of the connecting pipe (8) is connected to a pump (9). The other end of the connecting pipe (8) extends into the interior of the concentration tank (1). The top of the concentration tank (1) is connected to a top cover (10). The top cover (10) is rotatably equipped with a rotating component (11). The rotating assembly (11) includes a rotating gear (111) rotatably disposed inside the top cover (10), four driven gears (113), and a second motor (115) connected to the bottom of the concentration tank (1). A main shaft (112) is connected to the central shaft of the rotating gear (111). The four driven gears (113) are evenly distributed around the rotating gear (111) and all mesh with the rotating gear (111). A secondary shaft (114) is connected to the central shaft of the driven gears (113). The main shaft (112) passes through the concentration tank (1) and extends into the concentration tank (1) to the bottom, and is connected to the output end of the second motor (115). All four secondary shafts (114) extend into the interior of the concentration tank (1).

2. The royal jelly high-efficiency emulsification concentration device according to claim 1, characterized in that: The main shaft (112) is connected to a cross-shaped stirring blade (12) inside the concentration tank (1). One end of the main shaft (112) is connected to a bottom stirring blade (23) inside the concentration tank (1). The four secondary shafts (114) are all connected to a conical stirring blade (13) inside the concentration tank (1).

3. The royal jelly high-efficiency emulsification concentration device according to claim 1, characterized in that: The lower half of the surface of the concentration tank (1) is connected to a discharge pipe (14), and an electric butterfly valve (15) is connected to the surface of the discharge pipe (14).

4. The royal jelly high-efficiency emulsification concentration device according to claim 1, characterized in that: The top of the connecting plate (2) is connected to a vacuum pump (16) on one side of the concentration tank (1), and the output end of the vacuum pump (16) extends into the inside of the concentration tank (1).

5. The royal jelly high-efficiency emulsification and concentration device according to claim 1, characterized in that: The top of the top cover (10) is connected to a pressure relief pipe (17). One end of the pressure relief pipe (17) passes through the top cover (10) and extends into the inside of the concentration tank (1). A breathing valve is installed inside the pressure relief pipe (17).

6. The royal jelly high-efficiency emulsification and concentration device according to claim 1, characterized in that: The top of the connecting plate (2) is connected to the surface of the concentration tank (1) and a temperature control component (18) is provided. The surface of the concentration tank (1) is connected to a control panel (19) and the control panel (19) is electrically connected to the temperature control component (18).

7. The royal jelly high-efficiency emulsification and concentration device according to claim 1, characterized in that: The bottom of the concentration tank (1) is connected to a base (20), and a hole is opened at the center axis of the base (20) corresponding to the second motor (115). The bottom of the base (20) is connected to four support legs (21), and the bottom of the connecting plate (2) is connected to two support columns (22) on the side away from the concentration tank (1).

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