A filtration and slag removal device for metal dust

Abstract

This utility model discloses a filtration and slag removal device for metal dust, including a scraper reducer motor mounted on the top of an upper cover. The scraper reducer motor is connected to a scraper mechanism located inside a filter element. The filter element is installed within the filter body, which includes an inlet, a filter element support plate, a clean water space, an outlet, and a slag-holding funnel. Circulating water enters through the inlet, passes through the filter element, and flows into the clean water space. Dust particles remain in the cavity of the filter element and settle into the slag-holding funnel through the plate holes. The dust particles in the slag-holding funnel are discharged by activating the motor of the spiral auger conveying mechanism. This utility model has the advantages of simple structure, convenient operation, high adaptability, and small space occupation. The entire device can be directly integrated into dust removal equipment. During use, it can be cleaned regularly, reducing the probability of equipment blockage and corrosion, achieving zero wastewater discharge from the dust removal equipment, and improving economic efficiency.

Description

Technical Field

[0001] This utility model relates to the field of slag-containing fluid filtration technology in the industrial and commercial sector, specifically to a slag-removing device for filtering metal dust. Background Technology

[0002] In my country's existing industrial and commercial sectors, the grinding, polishing, and shot blasting processes for metal products, especially aluminum alloy castings, generate a large amount of dust particles. These particles enter the water tank through the equipment's spray system. Because the water in the tank is recycled, dust particles accumulate continuously, often causing equipment blockages and damage. Furthermore, bacteria easily breed in the water, posing occupational health and safety risks to operators who are constantly exposed to the spray water curtain. Another method for dust control is to use pulse-jet baghouse dust collectors. This equipment can efficiently remove the large amounts of dust generated during steel production, meeting stringent environmental emission standards. However, this equipment has high manufacturing costs and occupies a large volume in the factory, resulting in low economic efficiency in actual use and failing to align with the principles of energy conservation and environmental protection in production. Utility Model Content

[0003] The purpose of this utility model is to provide a filtration and slag removal device for metal dust. By adding a filtration and slag removal device during the water circulation process, the circulating water quality can be purified and metal particles can be recovered. It has the advantages of simple structure, convenient operation, high adaptability and small space occupation, so as to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A filtration and slag removal device for metal dust includes a scraper reducer motor, a top cover, a filter body, a scraper mechanism, a filter element, a filter element base plate, a spiral auger conveying mechanism, and a base. The scraper reducer motor is mounted on the top of the top cover, and its output end extends into the interior of the top cover to connect to the scraper mechanism. The scraper mechanism is located inside the filter element, which is installed within the filter body. The filter body includes an inlet, a filter element support plate, a clean water space, an outlet, and a slag-holding funnel. The flange of the filter element support plate and the groove of the filter element base plate together fix the filter element and form the clean water space. The inlet is located at the top of the filter body, and the outlet is located at the bottom of the clean water space. The spiral auger conveying mechanism is connected to the slag-holding funnel via a flange. The base supports the filter body.

[0006] Preferably, the scraping mechanism includes a coupling, scraper brushes, and a rotating shaft. The coupling is used to connect the rotating shaft to the output end of the scraper reduction motor, and the scraper brushes are staggered on the rotating shaft to clean the inner wall of the filter element.

[0007] Preferably, the filter element base plate includes a slot, a plate hole, and a shaft seat hole. The shaft seat hole is used to receive the rotating shaft in the scraping mechanism. The plate hole is located at the bottom of the filter element. The outer side of the plate hole is a large round hole, and the inner side is a small round hole. The part that is different from the water purification space is without holes.

[0008] Preferably, the spiral reamer conveying mechanism includes a motor, a spiral reamer, and a discharge port. One end of the spiral reamer is connected to the motor for transmission, and the other end is provided with a discharge port for slag discharge.

[0009] Preferably, a manual gate valve is provided at the connection between the slag funnel and the spiral auger conveying mechanism, and the spiral auger conveying mechanism cleans the dust particles in the slag funnel by opening the gate valve.

[0010] Compared with the prior art, the beneficial effects of this utility model are:

[0011] This utility model provides a filtration and slag removal device for metal dust, which has the advantages of simple structure, convenient operation, high adaptability, and small space occupation. The entire device can be directly integrated into the dust removal equipment without taking up space. During use, it can be cleaned regularly to reduce the probability of equipment blockage and corrosion, achieve zero discharge of wastewater from the dust removal equipment, and improve economic efficiency. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the internal structure of the present invention.

[0013] Figure 2 This is a side view of the overall structure of this utility model;

[0014] Figure 3 This is a schematic diagram of the structure of this utility model after removing the base;

[0015] Figure 4 This is a rear view of the present invention after the base has been removed.

[0016] In the diagram: 1. Scraper reducer motor; 2. Top cover; 3. Filter body; 301. Inlet; 302. Filter element support plate; 303. Sludge funnel; 304. Clean water space; 305. Outlet; 4. Scraper mechanism; 401. Coupling; 402. Scraper brush; 403. Rotating shaft; 5. Filter element; 6. Base; 7. Filter element bottom plate; 701. Slot; 702. Plate hole; 703. Shaft seat hole; 8. Spiral reamer conveying mechanism; 801. Motor; 802. Spiral reamer; 803. Outlet. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figure 1-4 This utility model provides a filtration and slag removal device for metal dust, including a scraper reducer motor 1, a top cover 2, a filter body 3, a scraper mechanism 4, a filter element 5, a filter element base plate 7, a spiral auger conveying mechanism 8, and a base 6. The base 6 is used to support the filter body 3. The scraper reducer motor 1 is installed on the top of the top cover 2. The top cover 2 and the filter body 3 together form a filter container. The output end of the scraper reducer motor 1 extends into the interior of the top cover 2 to connect to the scraper mechanism 4. The scraper mechanism 4 is located inside the filter element 5. The filter element 5 is installed inside the filter body 3. The filter body 3 includes a water inlet 301, a filter element support plate 302, a clean water space 304, a water outlet 305, and a slag-holding funnel 303. The flange of the filter element support plate 302 and the slot 701 of the filter element base plate 7 together fix the filter element 5 and form a clean water space 304. Specifically, the filter element support plate 302 and the upper flange of the filter element 5 are fastened together by bolts. The water inlet 301 is located at the top of the filter body 3, and the water outlet 305 is located at the bottom of the clean water space 304. The spiral auger conveying mechanism 8 and the sludge funnel 303 are connected by a flange. A manual gate valve is provided at the connection between the sludge funnel 303 and the spiral auger conveying mechanism 8. By periodically opening the gate valve, the spiral auger conveying mechanism 8 can clean the dust particles in the sludge funnel 303, avoiding the problems of low efficiency and impact on the health of workers caused by manual cleaning.

[0019] Specifically, the scraping mechanism 4 in this embodiment includes a coupling 401, a scraper brush 402, and a rotating shaft 403. The coupling 401 is used to connect the rotating shaft 403 to the output end of the scraper reduction motor 1. The scraper brushes 402 are staggered on the rotating shaft to clean the inner wall of the filter element 5. The scraper reduction motor 1 is a combination of a motor and a reducer, with a rotation speed of 100-200 rpm.

[0020] In the above embodiment, the filter element base plate 7 includes a slot 701, a plate hole 702, and a shaft seat hole 703. The shaft seat hole 703 is used to receive the rotating shaft 403 in the scraping mechanism 4. The plate hole 702 is located at the bottom of the filter element 5. The outer side of the plate hole 702 is a large round hole, and the inner side is a small round hole. The part that is different from the water purification space 304 is without holes. Dust particles can be deposited in the sludge funnel 303 through the plate hole 702. The filter element base plate 7 has a shaft seat hole 703 in the center. There is a sliding bearing in the shaft seat hole 703 to fix the rotating shaft 403 and reduce the rotation resistance.

[0021] In the above embodiment, the spiral reamer conveying mechanism 8 includes a motor 801, a spiral reamer 802, and a discharge port 803. One end of the spiral reamer 802 is connected to the motor 801 for transmission, and the other end is provided with a discharge port 803 for slag discharge. The slag-holding funnel 303 is used to store filter slag. A gate valve can be installed at the connection between the spiral reamer conveying mechanism 8 and the slag-holding funnel 303 to separate the two spaces. When cleaning is required, the gate valve can be opened automatically so that the spiral reamer conveying mechanism 8 can perform cleaning.

[0022] Working principle: In this utility model, the filtration and slag discharge device for metal dust allows circulating water to enter the filter body 3 through the inlet 301 and then be filtered through the filter element 5. The clean water flows into the clean water space 304, while the dust particles remain in the cavity of the filter element 5 and settle into the slag funnel 303 through the plate holes 702. When the dust particles in the slag funnel 303 accumulate to a certain position, the gate valve at the connection between the spiral auger conveying mechanism 8 and the slag funnel 303 is opened. Then, the motor 801 of the spiral auger conveying mechanism 8 is started to discharge the dust particles in the slag funnel 303. At the same time, the scraper reduction motor 1 can be started to brush the filter element 5 through the scraper mechanism 4 to prevent clogging.

[0023] In summary, the filtration and slag removal device for metal dust provided by this utility model is highly applicable in water circulation filtration processes of equipment such as polishing, grinding, and shot blasting. The entire device is simple to operate, requires minimal human intervention, reduces the workload of water tank cleaning, ensures normal and stable equipment operation, achieves zero wastewater discharge, blocks the risk of bacterial growth in circulating water, and reduces occupational health and safety risks. The entire device is compact, easy to install and integrate, can be adapted to the modification of existing equipment, and has good economic benefits.

[0024] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the scope of the technology disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A filter discharge apparatus for metal dust, characterized by: The filter body includes a scraper reducer motor (1), a top cover (2), a filter body (3), a scraper mechanism (4), a filter element (5), a filter element base plate (7), a spiral auger conveying mechanism (8), and a base (6). The scraper reducer motor (1) is installed on the top of the top cover (2), and the output end of the scraper reducer motor (1) extends into the interior of the top cover (2) to connect to the scraper mechanism (4). The scraper mechanism (4) is located inside the filter element (5), and the filter element (5) is installed inside the filter body (3). The filter body (3) includes an inlet (301) and a filter element support plate (301). 02), water purification space (304), water outlet (305) and sludge funnel (303); the flange of the filter element support plate (302) and the slot (701) of the filter element base plate (7) together fix the filter element (5) and form the water purification space (304); the water inlet (301) is located at the top of the filter body (3) and the water outlet (305) is located at the bottom of the water purification space (304); the spiral auger conveying mechanism (8) and the sludge funnel (303) are connected by a flange; the base (6) is used to support the filter body (3).

2. A filtered slagging device for metal dust as claimed in claim 1, characterized in that: The scraping mechanism (4) includes a coupling (401), a scraper brush (402) and a rotating shaft (403). The coupling (401) is used to connect the rotating shaft (403) to the output end of the scraper reduction motor (1). The scraper brushes (402) are staggered on the rotating shaft (403) to clean the inner wall of the filter element (5).

3. A filtered slagging device for metal dust as claimed in claim 1, wherein: The filter element base plate (7) includes a slot (701), a plate hole (702) and a shaft seat hole (703). The shaft seat hole (703) is used to receive the rotating shaft (403) in the scraping mechanism (4). The plate hole (702) is located at the bottom of the filter element (5). The outer side of the plate hole (702) is a large round hole, and the inner side is a small round hole. The part that is different from the water purification space (304) is without holes.

4. A filtered slagging device for metal dust as claimed in claim 1, wherein: The spiral reamer conveying mechanism (8) includes a motor (801), a spiral reamer (802), and a discharge port (803). One end of the spiral reamer (802) is connected to the motor (801) for transmission, and the other end is provided with a discharge port (803) for slag discharge.

5. A filtered slagging device for metal dust as claimed in claim 1, wherein: A manual gate valve is provided at the connection between the slag funnel (303) and the spiral auger conveying mechanism (8). The spiral auger conveying mechanism (8) cleans the dust particles in the slag funnel (303) by opening the gate valve.

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