Ultrasonic cleaning and processing device for die steel

By introducing a drying chamber and heating mechanism into the ultrasonic cleaning and processing device for mold steel, and using a servo motor and bevel gear system to move the cover plate, the mold steel hanging basket is inserted into the drying chamber for heated air drying, which solves the problem of easy corrosion of mold steel after cleaning and improves the practicality of the device.

CN224272484UActive Publication Date: 2026-05-26HUANGSHI RUNCHANG MOULD MATERIAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUANGSHI RUNCHANG MOULD MATERIAL TECH CO LTD
Filing Date
2025-04-22
Publication Date
2026-05-26

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Abstract

The utility model discloses a die steel ultrasonic cleaning processing device which comprises a bottom plate, an ultrasonic cleaning machine, a fan, a heating mechanism, a transfer servo motor and a lifting servo motor, the two ends of the upper surface of the bottom plate are fixedly provided with the ultrasonic cleaning machine and a drying box respectively, and the transfer servo motor is installed in the middle of the upper surface of the bottom plate. A support is fixedly connected to the upper end of an output shaft of the transfer servo motor, a supporting plate is fixedly mounted at the upper end of the support, a lifting servo motor is arranged on the upper surface of the supporting plate, a main bevel gear is fixedly connected to the tail end of an output shaft of the lifting servo motor, and a lifting rod is movably arranged on the inner wall of the sleeve; and the lower end part of the lifting rod is fixedly connected with a cover plate. According to the ultrasonic cleaning and processing device for the die steel, the cleaned die steel can be conveniently dried, so that the phenomenon that the die steel is rusted is avoided, and the practicability of the device is improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of mold steel cleaning devices, specifically an ultrasonic cleaning and processing device for mold steel. Background Technology

[0002] Mold steel refers to the steel used to manufacture molds. It is generally divided into cold-rolled mold steel, hot-rolled mold steel, and plastic mold steel. Molds are usually used in harsh environments, so mold steel has advantages such as high hardness, high strength, high wear resistance, and high toughness. Ultrasonic cleaning equipment for mold steel is a device used to clean mold steel and ensure the cleanliness of the mold steel surface.

[0003] However, existing ultrasonic cleaning and processing equipment for mold steel has the following problems when in use:

[0004] Because mold steel needs to be dried promptly after ultrasonic cleaning to prevent rust, existing ultrasonic cleaning equipment for mold steel is not convenient for drying the cleaned mold steel, which easily leads to rust and reduces the practicality of the ultrasonic cleaning equipment.

[0005] To address the aforementioned issues, there is an urgent need for innovative design based on the existing ultrasonic cleaning and processing equipment for mold steel. Utility Model Content

[0006] The purpose of this invention is to provide an ultrasonic cleaning and processing device for mold steel, so as to solve the problem mentioned in the background art that the existing ultrasonic cleaning and processing devices for mold steel are inconvenient to dry after cleaning, which easily leads to rust on the mold steel and reduces the practicality of the device.

[0007] To achieve the above objectives, this utility model provides the following technical solution: an ultrasonic cleaning and processing device for mold steel, comprising a base plate, an ultrasonic cleaner, a fan, a heating mechanism, a transfer servo motor, and a lifting servo motor. The ultrasonic cleaner and a drying chamber are respectively fixed at both ends of the upper surface of the base plate. A transfer servo motor is installed in the middle of the upper surface of the base plate, and a bracket is fixedly connected to the upper end of the output shaft of the transfer servo motor. A support plate is fixedly installed at the upper end of the bracket, and a lifting servo motor is provided on the upper surface of the support plate. A main bevel gear is fixedly connected to the end of the output shaft of the lifting servo motor. A sleeve is movably installed on the inner wall of the support plate on the side of the main bevel gear. A lifting rod is movably installed on the inner wall of the sleeve, and a cover plate is fixedly connected to the lower end of the lifting rod. A hanging basket is fixedly installed on the lower surface of the cover plate, and a positioning arm is fixedly installed at the end of the upper surface of the cover plate.

[0008] Preferably, a duct is fixedly installed through the side of the drying box, and a fan is fixedly installed on the inner wall of the duct, and a heating mechanism is installed on the inner wall of the duct on the side of the fan.

[0009] Preferably, the ultrasonic cleaner is provided with a drain pipe on its side, and a filter mechanism is installed on the outer wall of the ultrasonic cleaner below the drain pipe.

[0010] Preferably, the filtration mechanism includes a water tank, a filter frame, and a water outlet pipe. The water tank is fixedly installed on the outer wall of the ultrasonic cleaner, and the filter frame is slidably installed on the inner wall of the water tank. The water outlet pipe is installed through the end face of the water tank.

[0011] Preferably, the lower end of the bracket is provided with rollers, and the rollers are in contact with the base plate.

[0012] Preferably, a secondary bevel gear is fixedly provided on the outer wall of the sleeve on the side of the main bevel gear, and the main bevel gear and the secondary bevel gear mesh with each other.

[0013] Preferably, the support plate and the sleeve form a rotating structure, and the sleeve and the lifting rod are threadedly connected. The cover plate is respectively fitted and connected to the ultrasonic cleaner and the drying box, and the positioning arm and the bracket are slidably arranged.

[0014] Compared with the prior art, the beneficial effects of this utility model are: the ultrasonic cleaning and processing device for mold steel facilitates the drying of the cleaned mold steel, thereby avoiding the phenomenon of rust on the mold steel and improving the practicality of the device;

[0015] The lifting servo motor drives the main bevel gear, which in turn drives the secondary bevel gear to drive the sleeve. The lifting rod then moves the cover plate down, causing the cover plate to insert the hanging basket into the drying chamber. Next, a fan blows the heated air from the heating mechanism onto the hanging basket, allowing the mold steel in the hanging basket to dry quickly. Therefore, the device is convenient for drying the cleaned mold steel, thus preventing rust and improving the practicality of the device. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the orthographic section of the present invention;

[0017] Figure 2 This is a cross-sectional view of the cover plate and drying oven of this utility model in their fitted state;

[0018] Figure 3 This is a schematic diagram of the orthographic structure of the suspended basket in the upward-moving state of this utility model;

[0019] Figure 4 This is a side sectional view of the lifting rod structure of this utility model;

[0020] Figure 5 This utility model Figure 1 Enlarged structural diagram at point A in the middle.

[0021] In the diagram: 1. Base plate; 2. Ultrasonic cleaner; 3. Drying oven; 4. Air duct; 5. Fan; 6. Heating mechanism; 7. Drain pipe; 8. Filtration mechanism; 801. Water tank; 802. Filter frame; 803. Water outlet pipe; 9. Transfer servo motor; 10. Bracket; 11. Roller; 12. Support plate; 13. Lifting servo motor; 14. Main bevel gear; 15. Sleeve; 16. Secondary bevel gear; 17. Lifting rod; 18. Cover plate; 19. Suspension basket; 20. Positioning arm. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-5 This utility model provides a technical solution: an ultrasonic cleaning processing device for mold steel, including a base plate 1, an ultrasonic cleaner 2, a drying box 3, an air duct 4, a fan 5, a heating mechanism 6, a drain pipe 7, a filtration mechanism 8, a water tank 801, a filter frame 802, a water outlet pipe 803, a transfer servo motor 9, a bracket 10, rollers 11, a support plate 12, a lifting servo motor 13, a main bevel gear 14, a sleeve 15, a secondary bevel gear 16, a lifting rod 17, a cover plate 18, a suspension basket 19, and a positioning arm 20. The ultrasonic cleaner 2 and the drying box 3 are fixed at both ends of the upper surface of the base plate 1, and a transfer servo motor 20 is installed in the middle of the upper surface of the base plate 1. A servo motor 9 is provided, and a bracket 10 is fixedly connected to the upper end of the output shaft of the transfer servo motor 9. A support plate 12 is fixedly installed on the upper end of the bracket 10. A lifting servo motor 13 is provided on the upper surface of the support plate 12. A main bevel gear 14 is fixedly connected to the end of the output shaft of the lifting servo motor 13. A sleeve 15 is movably installed on the inner wall of the support plate 12 on the side of the main bevel gear 14. A lifting rod 17 is movably installed on the inner wall of the sleeve 15. A cover plate 18 is fixedly connected to the lower end of the lifting rod 17. A hanging basket 19 is fixedly installed on the lower surface of the cover plate 18. A positioning arm 20 is fixedly installed at the end of the upper surface of the cover plate 18.

[0024] A duct 4 is fixedly installed through the side of the drying oven 3, and a fan 5 is fixedly installed on the inner wall of the duct 4. A heating mechanism 6 is installed on the inner wall of the duct 4 on the side of the fan 5, so that the air heated by the heating mechanism 6 can be blown to the hanging basket 19 by the fan 5, thereby drying the mold steel in the hanging basket 19.

[0025] The ultrasonic cleaner 2 is provided with a drain pipe 7 on its side, and a filter mechanism 8 is installed on the outer wall of the ultrasonic cleaner 2 below the drain pipe 7. This facilitates the filtration of the wastewater discharged from the ultrasonic cleaner 2 through the drain pipe 7, thereby facilitating subsequent wastewater treatment.

[0026] The filtration mechanism 8 includes a water tank 801, a filter frame 802, and a water outlet pipe 803. The water tank 801 is fixedly installed on the outer wall of the ultrasonic cleaner 2, and the filter frame 802 is slidably installed on the inner wall of the water tank 801. The water outlet pipe 803 is installed through the end face of the water tank 801, which makes it convenient for the user to move the filter frame 802 to disassemble and install it.

[0027] The lower end of the bracket 10 is provided with a roller 11, and the roller 11 is in contact with the base plate 1. This facilitates the movement of the bracket 10 in contact with the base plate 1 when the servo motor 9 drives the bracket 10 to rotate, thereby making the bracket 10 rotate stably.

[0028] A secondary bevel gear 16 is fixedly installed on the outer wall of the sleeve 15 on the side of the main bevel gear 14, and the main bevel gear 14 and the secondary bevel gear 16 mesh with each other, so that the lifting servo motor 13 can drive the main bevel gear 14 to rotate, thereby driving the secondary bevel gear 16 to rotate.

[0029] The support plate 12 and the sleeve 15 form a rotating structure, and the sleeve 15 and the lifting rod 17 are threadedly connected. The cover plate 18 is respectively attached to the ultrasonic cleaner 2 and the drying box 3. The positioning arm 20 and the bracket 10 are slidably set, which facilitates the secondary bevel gear 16 to drive the sleeve 15 to rotate relative to the support plate 12, so that the lifting rod 17 moves vertically relative to the sleeve 15, thereby driving the cover plate 18 to move relative to the ultrasonic cleaner 2 and the drying box 3. At the same time, as the cover plate 18 moves, the cover plate 18 drives the positioning arm 20 to slide relative to the bracket 10, so that the cover plate 18 moves stably.

[0030] Working principle: When using this ultrasonic cleaning and processing device for mold steel, firstly as follows... Figure 1-5As shown, the user places the mold steel to be cleaned into the hanging basket 19. Next, the user pours the cleaning solution into the ultrasonic cleaner 2. Then, the user starts the lifting servo motor 13, which drives the main bevel gear 14 to rotate. The main bevel gear 14 then drives the secondary bevel gear 16 to rotate. The secondary bevel gear 16 then drives the sleeve 15 to rotate relative to the support plate 12. The lifting rod 17 then moves downward relative to the sleeve 15, causing the cover plate 18 to move downward and fit against the ultrasonic cleaner 2. Simultaneously, the positioning arm 20 slides relative to the bracket 10 to ensure the stability of the cover plate 18's movement. At this time, the cover plate 18 causes the hanging basket 19 to insert into the ultrasonic cleaner 2. The user then starts the ultrasonic cleaner 2, which cleans the mold steel. After cleaning, the user turns off the ultrasonic cleaner 2 and controls the lifting servo motor 13 to move the hanging basket 19 upward, disengaging it from the ultrasonic cleaner 2. The user then starts the transfer servo motor 9, which drives the bracket 10 to rotate 180 degrees. At the same time, the bracket 10 drives the roller 11 to move against the base plate 1, causing the bracket 10 to drive the support plate 12 to rotate stably. Then, the user controls the lifting servo motor 13 to move the cover plate 18 down, and then the cover plate 18 is placed against the drying box 3. At the same time, the cover plate 18 drives the hanging basket 19 to be inserted into the drying box 3. Next, the user starts the fan 5 and heating mechanism 6 in the air duct 4. Then the fan 5 blows the air heated by the heating mechanism 6 onto the hanging basket 19, thereby quickly drying the mold steel in the hanging basket 19. Therefore, the device is convenient for drying the cleaned mold steel. The mold steel is dried to prevent rust and improve the practicality of the device. Then, the user opens the drain pipe 7, and the sewage in the ultrasonic cleaner 2 falls into the water tank 801. At the same time, the filter frame 802 filters the solid impurities in the sewage. Then, the filtered sewage is discharged from the device through the outlet pipe 803, which facilitates the subsequent treatment of the sewage. Next, the user removes the filter frame 802 from the water tank 801 and pours out the impurities in the filter frame 802, thus completing the cleaning of the impurities in the filter frame 802.

[0031] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A mold steel ultrasonic cleaning processing device, comprising a base plate (1), an ultrasonic cleaner (2), a fan (5), a heating mechanism (6), a transfer servo motor (9) and a lifting servo motor (13), characterized in that: An ultrasonic cleaner (2) and a drying box (3) are fixed at both ends of the upper surface of the base plate (1). A transfer servo motor (9) is installed in the middle of the upper surface of the base plate (1). A bracket (10) is fixedly connected to the upper end of the output shaft of the transfer servo motor (9). A support plate (12) is fixedly installed at the upper end of the bracket (10). A lifting servo motor (13) is provided on the upper surface of the support plate (12). A main bevel gear (14) is fixedly connected to the end of the output shaft of the lifting servo motor (13). A sleeve (15) is movably installed on the inner wall of the support plate (12) on the side of the main bevel gear (14). A lifting rod (17) is movably provided on the inner wall of the sleeve (15). A cover plate (18) is fixedly connected to the lower end of the lifting rod (17). A hanging basket (19) is fixedly installed on the lower surface of the cover plate (18). A positioning arm (20) is fixedly provided at the end of the upper surface of the cover plate (18).

2. The apparatus of claim 1, wherein: The drying box (3) has a duct (4) fixed through it, and a fan (5) is fixedly installed on the inner wall of the duct (4), and a heating mechanism (6) is installed on the inner wall of the duct (4) on the side of the fan (5).

3. The apparatus of claim 1, wherein: The ultrasonic cleaner (2) is provided with a drain pipe (7) on its side, and a filter mechanism (8) is installed on the outer wall of the ultrasonic cleaner (2) below the drain pipe (7).

4. The apparatus of claim 3, wherein: The filtration mechanism (8) includes a water tank (801), a filter frame (802) and a water outlet pipe (803). The water tank (801) is fixedly installed on the outer wall of the ultrasonic cleaner (2), and the filter frame (802) is slidably installed on the inner wall of the water tank (801). The water outlet pipe (803) is installed through the end face of the water tank (801).

5. The ultrasonic cleaning and processing device for mold steel according to claim 1, characterized in that: The lower end of the bracket (10) is provided with a roller (11), and the roller (11) is in contact with the base plate (1).

6. The apparatus of claim 1 wherein: A secondary bevel gear (16) is fixedly installed on the outer wall of the sleeve (15) on the side of the main bevel gear (14), and the main bevel gear (14) and the secondary bevel gear (16) mesh with each other.

7. The apparatus of claim 1 wherein: The support plate (12) and the sleeve (15) form a rotating structure, and the sleeve (15) and the lifting rod (17) are threaded together. The cover plate (18) is respectively attached to the ultrasonic cleaner (2) and the drying box (3). The positioning arm (20) and the bracket (10) are slidably set.