A fully automatic dual-station vertical molding machine

Abstract

This utility model relates to the field of molding machine technology and discloses a fully automatic dual-station vertical molding machine, including a support column. An upper mold is provided on the upper part of the outer wall of both the front and rear ends of the support column. The upper mold includes a top plate, and a hydraulic telescopic rod is fixedly connected to the center of the inner top surface of the top plate. An upper clamping plate is fixedly connected to the output end of the hydraulic telescopic rod. Limiting grooves are provided on the front and rear ends of both sides of the lower surface of the upper clamping plate, and positioning grooves are provided on the inner top surface of the limiting grooves. In this utility model, the detachable processing template structure of the vertical molding machine allows for convenient independent disassembly and installation of the mold for inspection and maintenance, reducing maintenance costs. This enables the vertical molding machine to quickly respond to different customer requirements for customized or small-batch production, thereby improving the applicability and processing efficiency of the vertical molding machine.

Description

Technical Field

[0001] This utility model relates to the field of molding machine technology, and in particular to a fully automatic dual-station vertical molding machine. Background Technology

[0002] A vertical molding machine is a piece of equipment used in the foundry industry. It mainly uses a combination of upper and lower molds to fill sand or other materials vertically. Its working principle is to use pressure to compact the sand and produce high-quality sand molds. It is suitable for the production of various metal castings. This machine is widely used in mass production of castings due to its precise molding capabilities and high efficiency.

[0003] However, the molds of traditional dual-station vertical molding machines are usually fixed and suitable for specific casting designs. This limits their flexibility in meeting diverse production needs and customized orders, and makes them inconvenient to disassemble and maintain. For situations where regular inspection or cleaning of the molds is required, this leads to increased maintenance costs and inconvenience.

[0004] Therefore, those skilled in the art have provided a fully automatic dual-station vertical molding machine to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a fully automatic dual-station vertical molding machine. Both the upper and lower molds of this machine are equipped with detachable templates. Users can disassemble or install the upper and lower templates using snap-fit ​​and bolt locking methods. This allows users to change the templates to suitable shapes according to processing requirements, enabling rapid mold changes. This makes the vertical molding machine adaptable to various casting production needs, enhancing the equipment's versatility. When mold changes are required, disassembly and installation can be performed quickly, improving production efficiency.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A fully automatic dual-station vertical molding machine includes a support column. An upper mold is provided on the upper part of the outer wall of both the front and rear ends of the support column. The upper mold includes a top plate. A hydraulic telescopic rod is fixedly connected to the center of the inner top surface of the top plate. An upper clamping plate is fixedly connected to the output end of the hydraulic telescopic rod. Limiting slots are provided on the front and rear ends of both sides of the lower surface of the upper clamping plate. A positioning groove is provided on the inner top surface of the limiting slot. An upper template is engaged with the lower surface of the upper clamping plate. Limiting blocks are fixedly connected to the front and rear ends of both sides of the upper surface of the upper template. A fixing screw is hinged to the upper surface of the limiting block. Two locking nuts are threaded into the outer wall of the fixing screw. The limiting block engages with the limiting slot.

[0008] The lower part of the front end and rear end outer wall of the support column are both provided with a lower mold. The lower mold includes a base plate. A base is fixedly connected to the middle of the upper surface of the base plate. A positioning plate is hinged to the rear end of the upper surface of the base plate. A lower clamping plate is fixedly connected to the middle of the upper surface of the positioning plate. A lower template is snapped into the upper surface of the lower clamping plate.

[0009] Through the above technical solution, the detachable processing template structure of the vertical molding machine allows for convenient inspection and maintenance of the mold through independent disassembly and installation, reducing maintenance costs. This enables the vertical molding machine to quickly respond to different customer requirements for customized or small-batch production, thereby improving the applicability and processing efficiency of the vertical molding machine.

[0010] Furthermore, the top plate is fixedly connected to the upper part of the front end and rear end outer wall of the support column, and the upper surface of the upper clamping plate is fixedly connected to the four sides of the upper surface, and the limiting slide rod is slidably connected to the top plate;

[0011] The above technical solution improves the stability of the upper clamping plate when it rises or falls.

[0012] Furthermore, an installation groove is provided in the middle of the lower surface of the upper clamping plate, and an installation block is fixedly connected to the middle of the upper surface of the upper template;

[0013] The above technical solution allows the upper template to be initially snapped onto the upper clamping plate by setting up the mounting groove and mounting block.

[0014] Furthermore, a storage groove is provided in the middle of the upper surface of the base, and electric telescopic rods are hinged to both sides of the bottom surface of the storage groove. The output end of the electric telescopic rods is hinged to the lower clamping plate.

[0015] The above technical solution enables the electric telescopic pole to control the lower clamping plate to adjust and rotate at an angle.

[0016] Furthermore, the base plate is fixedly connected to the lower part of the front end and rear end outer wall of the support column, and a touch screen is fixedly connected to the middle part of one side outer wall of the support column;

[0017] The above technical solution enables the lower mold to be stably and firmly fixed on the support column, and the touch screen allows the user to operate the device.

[0018] Furthermore, a shaping mechanism is provided in the middle of the front end and rear end outer wall of the support column. The shaping mechanism includes a first limiting groove, a second limiting groove and a servo motor. The output end of the servo motor is fixedly connected to a threaded rod, and the outer wall of the threaded rod is threaded with a shaping frame.

[0019] The above technical solution enables the servo motor to adjust and move the position of the frame.

[0020] Furthermore, the first limiting groove is respectively opened on both sides of the middle of the front end and the rear end outer wall of the support column, and the second limiting groove is respectively opened at the center of the front end and the rear end outer wall of the support column.

[0021] The above technical solution enables the shaping frame to move on the support column by setting the first limiting groove and the second limiting groove.

[0022] Furthermore, the servo motor is fixedly connected to the front and rear ends of the upper surface of the support column, and a limiting rod is fixedly connected to the middle of the bottom surface of the first limiting groove. The shaping frame is slidably connected to the outer wall of the limiting rod.

[0023] Through the above technical solution, the device is able to control the shaping frame to move smoothly on the limiting rod via a servo motor.

[0024] This utility model has the following beneficial effects:

[0025] 1. This utility model proposes a fully automatic dual-station vertical molding machine. Compared with most traditional vertical molding machines, this machine has detachable templates on both the upper and lower molds. Users can disassemble or install the upper and lower templates by means of snap-fit ​​and bolt locking, allowing them to change the templates to suitable shapes according to processing needs. This enables rapid mold changes, making the vertical molding machine adaptable to various casting production requirements, enhancing the equipment's applicability. When mold changes are needed, disassembly and installation can be carried out quickly, improving production efficiency.

[0026] 2. The fully automatic dual-station vertical molding machine proposed in this utility model, compared with most traditional vertical molding machines, has a detachable processing template structure that allows for easy independent disassembly and installation of the mold for inspection and maintenance, reducing maintenance costs. As a result, the vertical molding machine can quickly respond to different customer requirements for customized or small-batch production, thereby improving the applicable scope and processing efficiency of the vertical molding machine. Attached Figure Description

[0027] Figure 1 This is a structural schematic diagram of a fully automatic dual-station vertical molding machine proposed in this utility model;

[0028] Figure 2 This is a schematic diagram of the shaping mechanism of a fully automatic dual-station vertical shaping machine proposed in this utility model;

[0029] Figure 3 This is a schematic diagram of the top plate structure of a fully automatic dual-station vertical molding machine proposed in this utility model;

[0030] Figure 4 This is a schematic diagram of the upper mold structure of a fully automatic dual-station vertical molding machine proposed in this utility model;

[0031] Figure 5 This is a schematic diagram of the base structure of a fully automatic dual-station vertical molding machine proposed in this utility model.

[0032] Legend:

[0033] 1. Support column;

[0034] 2. Upper mold; 201. Top plate; 202. Hydraulic telescopic rod; 203. Upper clamping plate; 204. Limiting slide rod; 205. Mounting slot; 206. Limiting slot; 207. Positioning slot; 208. Upper template; 209. Mounting block; 2010. Limiting block; 2011. Fixing screw; 2012. Locking nut;

[0035] 3. Lower mold; 301. Base plate; 302. Base; 303. Storage slot; 304. Electric telescopic rod; 305. Positioning plate; 306. Lower clamping plate; 307. Lower template;

[0036] 4. Shaping mechanism; 401. First limiting groove; 402. Limiting rod; 403. Second limiting groove; 404. Servo motor; 405. Threaded rod; 406. Shaping frame;

[0037] 5. Touchscreen. Detailed Implementation

[0038] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0039] One embodiment of this utility model is provided:

[0040] Reference Figure 2 , 3 4. A fully automatic dual-station vertical molding machine includes a support column 1. An upper mold 2 is provided on the upper part of the outer wall of the front and rear ends of the support column 1. The upper mold 2 includes a top plate 201. A hydraulic telescopic rod 202 is fixedly connected to the center of the inner top surface of the top plate 201. An upper clamping plate 203 is fixedly connected to the output end of the hydraulic telescopic rod 202. Limiting slots 206 are provided on the front and rear ends of both sides of the lower surface of the upper clamping plate 203. A positioning groove 207 is provided on the inner top surface of the limiting slot 206. An upper template 208 is engaged with the lower surface of the upper clamping plate 203. Limiting blocks 2010 are fixedly connected to the front and rear ends of both sides of the upper surface of the upper template 208. A fixing screw 2011 is hinged to the upper surface of the limiting block 2010. Two locking nuts 2012 are threaded on the outer wall of the fixing screw 2011. The limiting block 2010 is engaged with the limiting slot 206.

[0041] The lower part of the front and rear outer walls of the support column 1 are provided with a lower mold 3. The lower mold 3 includes a base plate 301. A base 302 is fixedly connected to the middle of the upper surface of the base plate 301. A positioning plate 305 is hinged to the rear end of the upper surface of the base 302. A lower clamping plate 306 is fixedly connected to the middle of the upper surface of the positioning plate 305. A lower template 307 is snapped into the upper surface of the lower clamping plate 306. The detachable processing template structure of this vertical molding machine makes it easy to inspect and maintain the mold independently, reducing maintenance costs. This allows the vertical molding machine to quickly respond to different customer requirements for customized or small-batch production, thereby improving the applicable scope and processing efficiency of the vertical molding machine.

[0042] Reference Figure 3 , 45. The top plate 201 is fixedly connected to the upper part of the front and rear outer walls of the support column 1. Limiting slide rods 204 are fixedly connected to all four sides of the upper surface of the upper clamping plate 203. The limiting slide rods 204 are slidably connected to the top plate 201, thereby improving the stability of the upper clamping plate 203 when it rises or falls. An installation groove 205 is provided in the middle of the lower surface of the upper clamping plate 203. An installation block 209 is fixedly connected to the middle of the upper surface of the upper template 208. By setting the installation groove 205 and the installation block 209, the upper template 208 can be initially snapped onto the upper clamping plate 203. (Base) A storage groove 303 is provided in the middle of the upper surface of 302. Electric telescopic rods 304 are hinged to both sides of the bottom surface of the storage groove 303. The output end of the electric telescopic rod 304 is hinged to the lower clamping plate 306, so that the electric telescopic rod 304 can control the lower clamping plate 306 to adjust and flip its angle. The base plate 301 is fixedly connected to the lower part of the front end and rear end outer wall of the support column 1 respectively. A touch screen 5 is fixedly connected to the middle of one side outer wall of the support column 1, so that the lower mold 3 can be stably and firmly fixed on the support column 1. The touch screen 5 allows the user to operate the device.

[0043] Reference Figure 3 A shaping mechanism 4 is provided at the middle of the front and rear outer walls of the support column 1. The shaping mechanism 4 includes a first limiting groove 401, a second limiting groove 403, and a servo motor 404. A threaded rod 405 is fixedly connected to the output end of the servo motor 404. A shaping frame 406 is threaded onto the outer wall of the threaded rod 405, thereby enabling the servo motor 404 to adjust and move its position within the shaping frame 406. The first limiting groove 401 is respectively opened on both sides of the middle of the front and rear outer walls of the support column 1, and the second limiting groove 403 is respectively opened on the support column 1. At the center of the front and rear outer walls, a first limiting groove 401 and a second limiting groove 403 are provided to allow the shaping frame 406 to move on the support column 1. A servo motor 404 is fixedly connected to the front and rear ends of the upper surface of the support column 1. A limiting rod 402 is fixedly connected to the center of the bottom surface of the first limiting groove 401. The shaping frame 406 is slidably connected to the outer wall of the limiting rod 402, so that the device can control the shaping frame 406 to move smoothly on the limiting rod 402 through the servo motor 404.

[0044] Working principle: First, select the appropriate upper template 208 and lower template 307 according to the requirements. Install the upper template 208 into the mounting groove 205 and the limiting groove 206 using the mounting block 209 and the limiting block 2010. Then, lock the position of the upper template 208 using the fixing screw 2011. Similarly, install and fix the lower template 307 onto the lower clamping plate 306. When the equipment starts, the servo motor 404 moves the shaping frame 406 onto the positioning plate 305 via the threaded rod 405. The raw material is injected into the frame formed by the shaping frame 406 and the lower template 307 through the external material injection pipe. Then, the upper template 208 is pressed down onto the lower template 307 by the hydraulic telescopic rod 202. After the desired product is formed under pressure, the upper mold 2 and the shaping mechanism 4 are reset. The electric telescopic rod 304 controls the positioning plate 305 to tilt the product onto the conveying equipment for subsequent processing.

[0045] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A fully automatic dual-station vertical molding machine, comprising a support column (1), characterized in that: The upper part of the front and rear outer walls of the support column (1) is provided with an upper mold (2). The upper mold (2) includes a top plate (201). A hydraulic telescopic rod (202) is fixedly connected to the center of the inner top surface of the top plate (201). An upper clamping plate (203) is fixedly connected to the output end of the hydraulic telescopic rod (202). Limiting slots (206) are opened on the front and rear sides of the lower surface of the upper clamping plate (203). A positioning device is opened on the inner top surface of the limiting slot (206). The upper template (208) is engaged with the lower surface of the upper clamping plate (203) in the groove (207). The front and rear ends of both sides of the upper surface of the upper template (208) are fixedly connected to limit blocks (2010). The upper surface of the limit block (2010) is hinged to a fixing screw (2011). The outer wall of the fixing screw (2011) is threaded with two locking nuts (2012). The limit block (2010) is engaged with the limit groove (206). The lower part of the front end and the lower part of the rear end outer wall of the support column (1) are provided with a lower mold (3). The lower mold (3) includes a base plate (301). A base (302) is fixedly connected to the middle of the upper surface of the base plate (301). A positioning plate (305) is hinged to the rear end of the upper surface of the base (302). A lower clamping plate (306) is fixedly connected to the middle of the upper surface of the positioning plate (305). A lower template (307) is snapped into the upper surface of the lower clamping plate (306).

2. The fully automatic dual-station vertical molding machine according to claim 1, characterized in that: The top plate (201) is fixedly connected to the upper part of the front end and rear end outer wall of the support column (1). Limiting slide rods (204) are fixedly connected to the upper surface of the upper clamping plate (203) around the perimeter. The limiting slide rods (204) are slidably connected to the top plate (201).

3. The fully automatic dual-station vertical molding machine according to claim 1, characterized in that: An installation groove (205) is provided in the middle of the lower surface of the upper clamping plate (203), and an installation block (209) is fixedly connected to the middle of the upper surface of the upper template (208).

4. The fully automatic dual-station vertical molding machine according to claim 1, characterized in that: A storage groove (303) is provided in the middle of the upper surface of the base (302). Electric telescopic rods (304) are hinged to both sides of the bottom surface of the storage groove (303). The output end of the electric telescopic rods (304) is hinged to the lower clamping plate (306).

5. The fully automatic dual-station vertical molding machine according to claim 1, characterized in that: The base plate (301) is fixedly connected to the lower part of the front end and rear end outer wall of the support column (1), and a touch screen (5) is fixedly connected to the middle part of one side outer wall of the support column (1).

6. The fully automatic dual-station vertical molding machine according to claim 1, characterized in that: The support column (1) has a shaping mechanism (4) in the middle of the front and rear outer walls. The shaping mechanism (4) includes a first limiting groove (401), a second limiting groove (403) and a servo motor (404). The output end of the servo motor (404) is fixedly connected to a threaded rod (405). The outer wall of the threaded rod (405) is threaded with a shaping frame (406).

7. The fully automatic dual-station vertical molding machine according to claim 6, characterized in that: The first limiting groove (401) is respectively opened on both sides of the middle of the front end and the rear end outer wall of the support column (1), and the second limiting groove (403) is respectively opened at the center of the front end and the rear end outer wall of the support column (1).

8. A fully automatic dual-station vertical molding machine according to claim 6, characterized in that: The servo motor (404) is fixedly connected to the front end and rear end of the upper surface of the support column (1). The middle of the bottom surface of the first limiting groove (401) is fixedly connected to the limiting rod (402). The shaping frame (406) is slidably connected to the outer wall of the limiting rod (402).

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