A hardware welding device with independent adjustment of dual workstations

By introducing movable supports and independent limiting mechanisms into the hardware welding device, the problem of unstable welding of long hardware parts was solved, and the stability and quality of the welding process were improved.

CN224273801UActive Publication Date: 2026-05-26FOSHAN NANHAI ZONGLI HARDWARE PROD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FOSHAN NANHAI ZONGLI HARDWARE PROD CO LTD
Filing Date
2025-06-18
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

Traditional metal welding equipment with independent adjustment of dual workstations suffers from unstable welding processes and poor welding quality when dealing with long metal parts due to unsuitable table size.

Method used

A hardware welding device with a movable assembly mechanism and an independent limiting mechanism was designed. A stable support platform is formed by the combination of an extension table and a fixed table, and precise limiting is achieved by a motor-driven bidirectional screw and clamping block to ensure the stability of the welding process.

Benefits of technology

It achieves stable support and precise positioning for long hardware parts, improving the stability and quality of the welding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a metal welding device with independent adjustment of dual workstations, including a frame housing and a mounting platform installed on the top of the frame housing. A fixed platform is provided on the top of the mounting platform, and a welding head is located above the fixed platform. The device also includes a movable assembly mechanism: the movable assembly mechanism includes movable plates disposed on both sides of the outer wall of the top of the mounting platform. Extension platforms are mounted on both movable plates, and two connecting plates are mounted on one side of the outer wall of each of the two extension platforms. Limiting holes are formed on each connecting plate. Limiting inserts are movably inserted into the outer walls of both sides of the mounting platform, and the limiting inserts are adapted to the limiting holes. The extension platforms and the fixed platform are used in conjunction. The metal welding device with independent adjustment of dual workstations provided by this utility model has the technical effect of improving the stability of the welding process and ensuring welding quality.
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Description

Technical Field

[0001] This utility model relates to the field of hardware welding technology, and in particular to a hardware welding device with dual-station independent adjustment. Background Technology

[0002] Welding of hardware is a process of joining metal materials (such as iron, steel, aluminum, copper, etc.) together by heating or pressurizing. It is widely used in manufacturing, repair and handicrafts. During the welding process, the metal materials to be welded need to be limited and fixed to ensure accurate alignment during the welding process.

[0003] However, traditional metal welding equipment with independent adjustment of dual workstations can only be used to weld small-sized metal parts. When welding long-sized metal parts, the unsuitable table size can easily cause the welding process to be unstable and affect the welding quality.

[0004] For example, when welding some long hardware parts (such as long pipe supports, long clotheslines, and long slide rails), the height of the support equipment used to assist in the overlapping is incorrect with the original welding table. This not only makes the support and limiting process inconvenient, but also easily leads to welding errors during the support process. Utility Model Content

[0005] This utility model discloses a hardware welding device with independent adjustment of dual workstations, which aims to solve the technical problem that traditional hardware welding devices with independent adjustment of dual workstations can mostly only be used for welding small-sized hardware parts. When welding some long-sized hardware parts, the unsuitable table size can easily cause the welding process to be unstable and affect the welding quality.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A hardware welding device with dual-station independent adjustment includes a frame housing and a mounting platform installed on the top of the frame housing. A fixed platform is located on the top of the mounting platform, and a welding head is located above the fixed platform. The device further includes: a movable assembly mechanism: the movable assembly mechanism includes movable plates disposed on both sides of the outer wall of the top of the mounting platform. Extension platforms are mounted on both movable plates, and two connecting plates are mounted on one side of the outer wall of each of the two extension platforms. Limiting holes are formed on each connecting plate. Limiting inserts are movably inserted into both sides of the outer wall of the mounting platform, and the limiting inserts are adapted to the limiting holes. The extension platforms cooperate with the fixed platform. An independent limiting mechanism: the independent limiting mechanism is located on both sides of the outer wall of the top of the fixed platform.

[0008] In this solution, a long platform can be formed by combining a fixed platform and a supporting extension platform. When welding long hardware parts, the temporary support extension platform can quickly work with the fixed platform to form a stable support platform, facilitating the placement of long hardware parts. Combined with the independent limiting mechanism installed on the fixed platform, the welding process is kept in place, ensuring stability and quality. It should be noted that in actual use, it is possible to choose whether to support both extension platforms according to the size of the hardware parts. For example, when welding a long hardware part and a short hardware part, only one extension platform needs to be supported, making the adjustment process flexible and convenient.

[0009] In a preferred embodiment, the independent limiting mechanism includes two adjusting grooves disposed on the outer wall of the top of the fixed platform. Each adjusting groove has a bidirectional screw connected to its inner wall via bearings. Two clamping blocks are connected to the outer walls of the bidirectional screws near their ends. Each clamping block has two movable holes on its inner wall, and an extension baffle is connected to the inner wall of each movable hole. Long, narrow limiting grooves are provided on the outer walls of both sides of the clamping blocks. Limiting buckles are connected to the extension baffles and are adapted to the limiting grooves. Two motors are disposed on one outer wall of the fixed platform, and the output ends of the two motors are respectively connected to one end of each of the two bidirectional screws. Independent switches are disposed on both outer walls of the fixed platform, and the two independent switches are used to control the operation of the two motors respectively.

[0010] By setting a motor drive, the bidirectional screw can be rotated. At the same time, under the constraint of the adjustment groove, since the threads on the outer walls near the two ends of the bidirectional screw are in opposite directions, the slidingly connected clamping blocks will move closer or separate towards each other, thereby achieving the fixed clamping of the hardware to be welded. Furthermore, because the two motors work independently, more precise independent control can be achieved under the control of two independent switches, ensuring more stable limit and facilitating the smooth progress of the welding process.

[0011] As described above, a metal welding device with independent adjustment of dual workstations includes a frame housing and a mounting platform installed on the top of the frame housing. A fixed platform is located on the top of the mounting platform, and a welding head is located above the fixed platform. The device further includes: a movable assembly mechanism: the movable assembly mechanism includes movable plates disposed on both sides of the outer wall of the top of the mounting platform. Extension platforms are mounted on both movable plates, and two connecting plates are mounted on one side of the outer wall of each of the two extension platforms. Limiting holes are formed on each connecting plate. Limiting inserts are movably inserted into both sides of the outer wall of the mounting platform, and the limiting inserts are adapted to the limiting holes. The extension platforms cooperate with the fixed platform. An independent limiting mechanism: the independent limiting mechanism is located on both sides of the outer wall of the top of the fixed platform. The metal welding device with independent adjustment of dual workstations provided by this utility model has the technical effect of improving the stability of the welding process and ensuring welding quality. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of a hardware welding device with independent adjustment of dual workstations proposed in this utility model.

[0013] Figure 2 For the present utility model in Figure 1 Enlarged structural diagram at point A in the middle.

[0014] Figure 3 This is a front view of a hardware welding device with independent adjustment of dual workstations proposed in this utility model.

[0015] Figure 4 This is a schematic diagram of the fixed platform structure of a hardware welding device with independent adjustment of dual workstations proposed in this utility model.

[0016] Figure 5 For the present utility model in Figure 4 A magnified structural diagram at point B in the middle.

[0017] Figure 6 This is a diagram showing the installation structure of the welding head of a hardware welding device with independent adjustment of dual workstations, as proposed in this utility model.

[0018] In the attached diagram: 1. Frame box; 2. Mounting platform; 3. Fixing platform; 4. Bracket; 5. Electric telescopic rod; 6. Extension platform; 7. Movable plate; 8. Connecting plate; 9. Limiting hole; 10. Limiting insert plate; 11. Welding head; 12. Motor; 13. Bidirectional screw; 14. Independent switch; 15. Clamping block; 16. Extension baffle; 17. Limiting buckle; 18. Transverse slide rail; 19. Longitudinal slide rail. Detailed Implementation

[0019] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and marked in the accompanying drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0020] The hardware welding device with independent adjustment of dual workstations disclosed in this utility model is mainly used in traditional hardware welding devices with independent adjustment of dual workstations. However, these devices are mostly only suitable for welding small-sized hardware parts. When welding long-sized hardware parts, the unsuitable size of the worktable can easily cause instability in the welding process and affect the welding quality.

[0021] Reference Figure 1 , Figure 2 and Figure 3 A hardware welding device with dual-station independent adjustment includes a frame box 1 and a mounting platform 2 installed on the top of the frame box 1. The top of the mounting platform 2 is provided with a fixed platform 3, and a welding head 11 is provided above the fixed platform 3. The device also includes: a movable assembly mechanism: the movable assembly mechanism includes movable plates 7 set on both sides of the top outer wall of the mounting platform 2. Each movable plate 7 is equipped with an extension platform 6. Each side outer wall of the two extension platforms 6 is equipped with two connecting plates 8. Each connecting plate 8 has a limit hole 9. Limiting plates 10 are movably inserted into both sides of the outer wall of the mounting platform 2. The limiting plates 10 are adapted to the limiting holes 9. The extension platforms 6 and the fixed platform 3 are used in conjunction. Independent limiting mechanisms: the independent limiting mechanisms are located on both sides of the top outer wall of the fixed platform 3.

[0022] In practical use, the fixed platform 3 and the supported extension platform 6 can be combined to form a long platform. When welding some long-sized hardware parts, the temporarily supported extension platform 6 can quickly cooperate with the fixed platform 3 to form a stable support platform, which facilitates the placement of long-sized hardware parts. In addition, the independent limiting mechanism installed on the fixed platform 3 limits the movement of the hardware parts, ensuring the stability and quality of the welding process. It should be noted that in practical use, it is possible to choose whether to support both extension platforms 6 according to the size of the hardware parts. For example, when welding a long-sized hardware part and a short-sized hardware part, it is only necessary to support one of the extension platforms 6. The adjustment process is flexible and convenient.

[0023] Reference Figure 1 and Figure 6In a preferred embodiment, the top outer wall of the mounting platform 2 has a movable track, which consists of two transverse slide rails 18 and one longitudinal slide rail 19. The longitudinal slide rail 19 is slidably connected to the two transverse slide rails 18, and a bracket 4 is slidably connected to the longitudinal slide rail 19. The top of the bracket 4 is provided with an electric telescopic rod 5, and the piston end of the electric telescopic rod 5 is connected to a welding assembly. The welding head 11 is connected to the welding assembly.

[0024] It should be noted that the sliding connection between the longitudinal slide rail 19 and the transverse slide rail 18, as well as the connection between the bracket 4 and the longitudinal slide rail 19, are all electrically operated sliding connections.

[0025] Reference Figure 1 , Figure 4 and Figure 5 In a preferred embodiment, the independent limiting mechanism includes two adjusting grooves disposed on the top outer wall of the fixed platform 3. Each adjusting groove has a bidirectional screw 13 connected to its inner wall via bearings. Two clamping blocks 15 are connected to the outer walls of the bidirectional screw 13 near both ends. Each clamping block 15 has two movable holes on its inner wall, and an extension baffle 16 is connected to the inner wall of each movable hole. Long, narrow limiting grooves are provided on both sides of the clamping block 15. Limiting buckles 17 are connected to the extension baffle 16 and are adapted to the limiting grooves. Two motors 12 are disposed on one side of the outer wall of the fixed platform 3. The output ends of the two motors 12 are respectively connected to one end of each of the two bidirectional screws 13. Independent switches 14 are disposed on both sides of the outer walls of the fixed platform 3, and the two independent switches 14 are used to control the operation of the two motors 12.

[0026] Specifically, by setting the motor 12 to drive the bidirectional screw 13 to rotate, and under the constraint of the adjustment groove, since the threads on the outer walls of the bidirectional screw 13 near both ends are in opposite directions, the slidingly connected clamping blocks 15 will move closer or separate towards each other, thereby achieving the fixed clamping of the hardware to be welded by the clamping blocks 15. Furthermore, because the two motors 12 work independently, more precise independent control can be achieved under the control of the two independent switches 14, ensuring more stable limit and facilitating the smooth progress of the welding process.

[0027] Working principle: When in use, first adjust the support of the extension table 6 according to the size of the hardware to be welded. You can choose whether to support both extension tables 6 according to the size of the hardware. After adjustment, place the hardware to be welded on the fixed table 3 and the extension table 6. Then turn on the two motors 12 through the independent switch 14. The two motors 12 start working and drive the bidirectional screw 13 to rotate. The independently adjusted motors 12 drive the clamps 15 on both sides to clamp the hardware. Then, the bracket 4 adjusted on the movable track will drive the welding head 11 on the welding assembly to weld the hardware.

[0028] The above description is merely a preferred embodiment of this utility model, but the protection scope of this utility model is not limited thereto. The substitutions may be replacements of some structures, devices, or method steps, or they may be complete technical solutions. Equivalent substitutions or modifications made based on the technical solution and inventive concept of this utility model should all be covered within the protection scope of this utility model.

Claims

1. A hardware welding device with dual-station independent adjustment, comprising a frame housing (1) and a mounting platform (2) mounted on the top of the frame housing (1), wherein a fixed platform (3) is provided on the top of the mounting platform (2), and a welding head (11) is provided above the fixed platform (3), characterized in that, Also includes: Activity setup mechanism: The activity setup mechanism includes movable plates (7) set on both sides of the top outer wall of the mounting platform (2). An extension platform (6) is installed on each of the two movable plates (7). Two connecting plates (8) are installed on one side of the outer wall of each of the two extension platforms (6). Limiting holes (9) are opened on each of the connecting plates (8). Limiting inserts (10) are movably inserted into both sides of the outer wall of the mounting platform (2). The limiting inserts (10) are adapted to the limiting holes (9). The extension platform (6) is used in conjunction with the fixed platform (3). Independent limiting mechanism: The independent limiting mechanism is located on both sides of the top outer wall of the fixed platform (3).

2. The hardware welding device with independent dual-station adjustment according to claim 1, characterized in that, The mounting platform (2) has a movable track on its top outer wall, which consists of two transverse slide rails (18) and one longitudinal slide rail (19), with the longitudinal slide rail (19) slidably connected to the two transverse slide rails (18).

3. The hardware welding device with dual-station independent adjustment according to claim 2, characterized in that, The longitudinal slide rail (19) is slidably connected to the bracket (4), the top of the bracket (4) is provided with an electric telescopic rod (5), the piston end of the electric telescopic rod (5) is connected to a welding assembly, and the welding head (11) is connected to the welding assembly.

4. The hardware welding device with independent dual-station adjustment according to claim 1, characterized in that, The independent limiting mechanism includes two adjustment slots on the top outer wall of the fixed platform (3). The inner walls of the two adjustment slots are connected to bidirectional screws (13) via bearings. Two clamping blocks (15) are connected to the outer walls of the bidirectional screws (13) near both ends.

5. A hardware welding device with independent dual-station adjustment according to claim 4, characterized in that, The clamping block (15) has two movable holes on its inner wall, and an extension baffle (16) is connected to the inner wall of each of the two movable holes. The clamping block (15) has long strip-shaped limiting grooves on both outer walls. A limiting buckle (17) is connected to the extension baffle (16), and the limiting buckle (17) is adapted to the limiting groove.

6. A hardware welding device with independent dual-station adjustment according to claim 5, characterized in that, Two motors (12) are provided on one side of the outer wall of the fixed platform (3), and the output ends of the two motors (12) are respectively connected to one end of the two bidirectional screws (13).

7. A hardware welding device with independent dual-station adjustment according to claim 6, characterized in that, Each of the two outer walls of the fixed platform (3) is provided with an independent switch (14), and the two independent switches (14) are used to control the operation of the two motors (12).