A binding device for producing colorful mushroom-shaped notebooks

By designing the feeding channel and pushing unit, the automatic feeding and semi-automatic binding of mushroom-shaped notebooks are realized, solving the problems of complex structure and single color of mushroom-shaped fasteners in existing devices, and realizing rapid production and beautiful multi-colored mushroom-shaped notebooks.

CN224276673UActive Publication Date: 2026-05-26WENZHOU ZHIXIN MACHINERY EQUIPMENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WENZHOU ZHIXIN MACHINERY EQUIPMENT CO LTD
Filing Date
2025-09-04
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

The existing mushroom-shaped notebook production equipment has a complex structure, requires too much manual labor, has low production efficiency, and the mushroom-shaped fasteners are monochromatic and not uniformly arranged, which affects the aesthetics.

Method used

The design incorporates an independent feeding channel and a pushing unit, combined with an air blowing unit, to achieve automated feeding and semi-automated binding of mushroom-shaped fasteners. The hopper partition and storage trough enable the uniform arrangement of multi-colored mushroom-shaped fasteners. The power unit drives the rotating plate and guide plate to ensure that the mushroom-shaped fasteners slide smoothly into the feeding channel and are locked into the binding position.

Benefits of technology

This technology enables rapid production of mushroom-shaped notebooks. The multi-colored mushroom-shaped fasteners are arranged in a uniform and aesthetically pleasing manner, reducing manual labor and improving both production efficiency and appearance.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a binding device for producing colorful mushroom-shaped notebooks, including a binding desktop, a binding unit, and a material bin. The material bin contains guide cylinders, and feeding channels are provided between adjacent guide cylinders. A hopper partition is installed within the material bin, and a storage trough is located on the hopper partition directly opposite the feeding channel. The device also includes a pushing unit, which comprises a power unit and a rotating plate driven by the power unit to rotate within the storage trough. The rotating plate rotates relative to the storage trough, driving the mushroom-shaped fasteners stored in the storage trough to fall into the inclined feeding channel. This binding device features an inclined feeding structure, which, in conjunction with the pushing unit and the air blowing unit, facilitates better conveying of the mushroom-shaped fasteners. The multi-compartment hopper partition within the material bin allows for the storage of mushroom-shaped fasteners of different colors, patterns, and specifications, meeting the production and aesthetic requirements of mushroom-shaped notebooks.
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Description

Technical Field

[0001] This utility model relates to the field of binding machine technology, specifically to a binding device for producing colorful mushroom-shaped notebooks. Background Technology

[0002] In the production of mushroom-shaped notebooks, binding individual sheets of paper into a book is an indispensable part. Binding machines replace manual labor, mechanically binding the paper to the mushroom-shaped clips. Therefore, binding machines are one of the essential production tools in notebook manufacturing. Existing technologies have the following problems: existing devices are complex in structure, require excessive manual intervention, consume manpower, and have slow work progress, affecting production efficiency; furthermore, during the production of mushroom-shaped notebooks, the multiple mushroom clips arranged on them generally use a single color or mixed color pattern. Single-color patterns appear somewhat monotonous, while mixed-color patterns result in an inconsistent overall appearance and a chaotic and varied color scheme, affecting aesthetics. Utility Model Content

[0003] In view of the prior art, the purpose of this utility model is to provide a binding device for producing colorful mushroom-shaped notebooks. By setting up an independent feeding channel, it can fix the style, color, and pattern of the mushroom buttons according to the design, so as to realize the production of multi-colored notebooks with a uniform appearance.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a binding device for producing colorful mushroom-shaped notebooks, including a binding desktop, a binding unit, and a material bin. The material bin is provided with a guide cylinder, and a feeding channel is provided between adjacent guide cylinders. A hopper partition is provided in the material bin, and a storage trough is provided on the hopper partition facing the feeding channel. It also includes a pushing unit, which includes a power unit and a rotating plate driven by the power unit to rotate and push material in the storage trough. The rotating plate is driven by the power unit to rotate relative to the storage trough, so as to drive the mushroom-shaped fasteners stored in the storage trough to fall into the inclined feeding channel.

[0005] As a further provision of the above scheme, the material bin is also equipped with an air blowing unit, which includes an air pipe and an air nozzle. The air nozzle is set towards the storage tank and the feeding channel, and is used to pneumatically push the mushroom fastener into the feeding channel and move downward in the feeding channel. The bottom of the material bin is also equipped with a guide plate. Each feeding channel is equipped with two guide plates, and the distance between the two guide plates is adapted to the distance between the feeding channels.

[0006] As a further feature of the above scheme, the power unit is fixed on the outside of the material bin, the rotary plate has several pieces and is fixed on a main shaft hinged to the material bin, and the power unit and the main shaft are linked by a transmission belt.

[0007] As a further feature of the above scheme, the guide cylinder is cylindrical and has two sets of materials arranged along the square funnel-shaped material bin wall. The spacing of the feeding channels is greater than the size of the single-layer mushroom fastener and smaller than that of the double-layer mushroom fastener. The spacing of the storage troughs is greater than the thickness of the single-layer mushroom fastener.

[0008] As a further feature of the above solution, the feeding channel extends obliquely to the area below the binding table relative to the binding unit, and the surface of the binding table relative to the binding unit is also provided with a snap-on slot.

[0009] As a further feature of the above solution, the material silo is also provided with a hinged cover plate, and after the hopper partition is inserted into the material silo, the hinged cover plate is hinged and fastened to the upper end of the hopper partition plate.

[0010] Beneficial effects: The binding equipment of this utility model sets the binding unit to push and lock the paper into the mushroom-shaped clips. The material bin is equipped with an inclined feeding structure, allowing the mushroom clips to slide along the incline to the bottom of the binding unit with their weight. Furthermore, a pushing unit is set up to push the mushroom clips in the hopper partition into the feeding channel through a rotating plate. An air blowing unit is also set up to push the mushroom clips for better delivery. In addition, the binding equipment of this embodiment has a hopper partition in the material bin with multiple storage slots, each corresponding to a feeding channel. Furthermore, mushroom clips with different colors, patterns, specifications, and other appearances or functions can be pre-stored in the storage slots according to the design to meet the production needs of mushroom-shaped notebooks and aesthetic requirements. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the overall structure of the binding equipment of this utility model.

[0012] Figure 2 This is a schematic diagram of the internal structure of the binding equipment of this utility model.

[0013] Figure 3 This is a schematic diagram of the material storage structure of the binding equipment of this utility model.

[0014] Figure 4 This is a schematic cross-sectional view of the binding equipment of this utility model.

[0015] Figure 5 This is a schematic diagram of the feeding unit structure of this utility model.

[0016] Attached reference numerals: 1. Binding tabletop; 15. Clip slot; 2. Binding unit; 21. Binding pressure cylinder; 22. Binding pressure plate; 3. Material bin; 31. Guide cylinder; 32. Feeding channel; 33. Hopper partition; 34. Storage trough; 35. Rotary plate; 36. Main shaft; 37. Transmission belt; 38. Guide plate; 39. Hinge cover plate; 4. Pushing unit; 41. Power unit; 5. Air blowing unit; 51. Air pipe; 52. Air nozzle. Detailed Implementation

[0017] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, where there is no conflict, the embodiments and features described in these embodiments can be combined with each other.

[0018] like Figure 1-5 The illustrated binding equipment for producing colorful mushroom-shaped notebooks includes a binding desktop 1, a binding unit 2, and a material bin 3. The material bin 3 is equipped with a guide cylinder 31, and a feeding channel 32 is provided between adjacent guide cylinders 31. A hopper partition 33 is provided in the material bin 3, and a storage trough 34 is provided on the hopper partition 33 facing the feeding channel 32. The equipment also includes a pushing unit 4, which includes a power unit 41 and a rotating plate 35 driven by the power unit 41 to rotate and push materials in the storage trough 34. The rotating plate 35 is driven by the power unit 41 to rotate relative to the storage trough 34, thereby driving the mushroom-shaped fasteners stored in the storage trough 34 to fall into the inclined feeding channel 32.

[0019] As a further provision of the above scheme, the material bin 3 is also provided with an air blowing unit 5, which includes an air pipe 51 and an air nozzle 52. The air nozzle 52 is set towards the material storage tank 34 and the material supply channel 32, and is used to pneumatically push the mushroom fastener into the material supply channel 32 and move it downward within the material supply channel 32. The bottom of the material bin 3 is also provided with a guide plate 38. Each material supply channel 32 is provided with two guide plates 38, and the distance between the two guide plates 38 is adapted to the distance between the material supply channels 32.

[0020] As a further provision of the above scheme, the power unit 41 is fixed on the outside of the material bin 3, the rotating plate 35 is provided with several pieces and fixed on a main shaft 36 hinged to the material bin 3, and the power unit 41 and the main shaft 36 are linked by a transmission belt 37.

[0021] As a further feature of the above scheme, the guide cylinder 31 is cylindrical and has two sets arranged along the wall of the square funnel-shaped material bin 3. The spacing of the feeding channels 32 is greater than the size of the single-layer mushroom fastener and smaller than that of the double-layer mushroom fastener. The spacing of the storage troughs 34 is greater than the thickness of the single-layer mushroom fastener.

[0022] As a further feature of the above scheme, the feeding channel 32 extends obliquely to the area below the binding table 1 relative to the binding unit 2, and the surface of the binding table 1 relative to the binding unit 2 is also provided with a snap-on groove 15.

[0023] As a further feature of the above solution, the material bin 3 is also provided with a hinged cover plate 39. After the hopper partition plate 33 is inserted into the material bin 3, the hinged cover plate 39 is hinged and fastened to the upper end of the hopper partition plate 33. By closing the hopper partition plate 33 and the material bin 3 with the hinged cover plate 39, the problem of the mushroom fastener jumping upward under the rotation of the bottom rotating plate 35 can be avoided.

[0024] As described above, the binding equipment for producing mushroom-shaped notebooks according to this utility model features automated feeding of mushroom-shaped fasteners followed by semi-automated binding and pressing, enabling rapid semi-automatic notebook production. Furthermore, this embodiment improves the design of the material bin 3, allowing for the supply of multi-colored mushroom-shaped fasteners in a fixed arrangement. Through the hopper partition 33, production personnel can design according to production needs, simply placing mushroom-shaped fasteners of the corresponding style and color into the corresponding storage trough 34. Driven by the power unit 41, the pushing unit 4, with its main shaft 36 rotating relative to the material bin 3, continuously pushes the mushroom-shaped fasteners in the storage trough 34. The material is pushed into the feeding channel 32, and an air blowing unit 5 is also provided to assist in pushing the material, so that the mushroom fastener can slide smoothly into the feeding channel 32 and slide along the inclined feeding channel 32 to the bottom until it falls into the buckle slot 15. The buckle slot 15 of this utility model is located below the binding pressure plate 22 of the binding unit 2. Under the drive of the binding pressure cylinder 21, the binding pressure plate 22 presses down to lock the paper with mushroom notch that the worker feeds into the mushroom fastener, thereby realizing the rapid processing and production of mushroom buckle notebooks. After a notebook is completed, by grabbing the paper and pulling it away from the equipment, a row of mushroom fasteners will be pulled away from the buckle slot 15, so that the next row of mushroom fasteners will slide naturally into the inclined feeding channel 32, and the automatic feeding will repeat the processing and production.

[0025] As a further feature of the above scheme, the guide cylinder 31 is cylindrical and has two sets arranged along the wall of the square funnel-shaped material bin 3. The spacing of the feeding channels 32 is greater than the size of the single-layer mushroom fastener and smaller than that of the double-layer mushroom fastener. The spacing of the storage troughs 34 is greater than the thickness of the single-layer mushroom fastener. The purpose of this design is to reduce the risk of jamming and increase the smooth sliding probability of the mushroom fastener. In this embodiment, based on the above size limitations, the pushing unit 4 and the blowing unit 5 are carefully designed to allow the mushroom fastener to slide into the feeding channel 32 quickly and smoothly.

[0026] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of this utility model and its equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A binding device for producing colorful mushroom-shaped notebooks, comprising a binding desktop (1), a binding unit (2), and a material storage compartment (3), characterized in that: The material bin (3) is provided with a guide cylinder (31) and a feeding channel (32) between adjacent guide cylinders (31). The material bin (3) is provided with a hopper partition (33). The hopper partition (33) is provided with a storage trough (34) facing the feeding channel (32). It also includes a pushing unit (4). The pushing unit (4) includes a power unit (41) and a rotating plate (35) driven by the power unit (41) to rotate and push material in the storage trough (34). The rotating plate (35) is driven by the power unit (41) to rotate relative to the storage trough (34) to drive the mushroom fasteners stored in the storage trough (34) to fall into the inclined feeding channel (32).

2. The multi-color mushroom button notebook production binding equipment according to claim 1, characterized in that: The material silo (3) is also provided with an air blowing unit (5), which includes an air pipe (51) and an air nozzle (52). The air nozzle (52) is set toward the storage tank (34) and the feeding channel (32) for air-push mushroom fasteners to fall into the feeding channel (32) and move downward in the feeding channel (32).

3. The multi-color mushroom button notebook production binding equipment according to claim 2, characterized in that: The bottom of the material bin (3) is also provided with a guide plate (38), and each of the feeding channels (32) is provided with two guide plates (38), and the distance between the two guide plates (38) is adapted to the distance between the feeding channels (32).

4. The multi-color mushroom button notebook production binding equipment according to claim 1, characterized in that: The power unit (41) is fixed on the outside of the material bin (3). The rotating plate (35) has several pieces and is fixed on a main shaft (36) hinged to the material bin (3). The power unit (41) and the main shaft (36) are linked by a transmission belt (37).

5. The multi-color mushroom button notebook production binding equipment according to claim 1, characterized in that: The feed cylinder (31) is cylindrical and has two sets of feed hoppers (3) arranged along the wall of the square funnel. The spacing of the feed channels (32) is greater than the size of the single-layer mushroom fastener and smaller than that of the double-layer mushroom fastener. The spacing of the storage troughs (34) is greater than the thickness of the single-layer mushroom fastener.

6. The multi-color mushroom button notebook production binding equipment according to claim 1, characterized in that: The feeding channel (32) extends obliquely to the area below the binding table (1) relative to the binding unit (2), and the surface of the binding table (1) relative to the binding unit (2) is also provided with a snap-on slot (15).

7. The binding equipment for producing colorful mushroom-shaped notebooks according to claim 1, characterized in that: The material bin (3) is also provided with a hinged cover plate (39). After the hopper partition plate (33) is inserted into the material bin (3), the hinged cover plate (39) is hinged and fastened to the upper end of the hopper partition plate (33).