A silicon material feeding device
By designing automated silicon material feeding equipment, and utilizing components such as servo motors and conveyor belts to achieve automated quartz conveying, the problems of low efficiency and poor safety of manual feeding are solved, thereby improving production efficiency and safety and meeting the needs of quartz materials of different specifications.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YIBIN YINGFA DEKUN TECH CO LTD
- Filing Date
- 2025-05-19
- Publication Date
- 2026-05-26
AI Technical Summary
The existing silicon material feeding process relies on manual operation, which results in low efficiency, high labor intensity and safety hazards. In particular, when the quartz is too high, manual climbing is required to feed the material, which affects production stability and quality.
A silicon material feeding device including an adjustment structure and an auxiliary structure was designed. It uses components such as a servo motor, bevel gear, and conveyor belt to realize automated quartz feeding, avoiding manual climbing and adapting to quartz materials of different specifications.
It enables automated continuous conveying of quartz, improves production efficiency, ensures operational safety, adapts to the precise conveying of quartz materials of different sizes, and enhances the flexibility and efficiency of the production line.
Smart Images

Figure CN224280545U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of silicon material feeding equipment, and in particular to a silicon material feeding equipment. Background Technology
[0002] Current crystal pulling processes primarily rely on manual operation in the feeding stage. This involves manually adding bagged silicon material one by one into a quartz drum according to a predetermined formula. This process requires operators with specific expertise to ensure the silicon material meets technical requirements, thus affecting the quality and efficiency of single crystal growth. After feeding, the silicon material in the quartz drum is precisely fed into the single crystal furnace via a lifting device for high-temperature melting and crystallization. However, relying on manual feeding not only suffers from low operational efficiency and high labor intensity but also makes it susceptible to inaccurate formulas due to human error, affecting the stability of the entire production process and product quality. Therefore, there is an urgent need to find a more efficient and safer feeding solution to improve the automation level and production efficiency of the crystal pulling process.
[0003] Existing technologies, such as the utility model patent with publication number CN220827491U, disclose a feeder and monocrystalline silicon production equipment. This patent includes a barrel with openings at both ends and a lifting assembly inserted within the barrel. The lifting assembly is movable relative to the barrel along its length, and the lifting assembly and the inner wall of the barrel together define a space for accommodating raw materials. The feeder also includes a cover that covers one end of the barrel and has a through hole for the lifting assembly to extend from. The outer edge of the cover has a mating part configured to guide and engage with the auxiliary chamber cavity of the monocrystalline furnace. The feeder and monocrystalline silicon production equipment of this utility model offer high safety.
[0004] In daily use, it has been found that when adding materials to quartz, since quartz is generally 2.2 meters high, personnel need to climb to do so. This operation method is quite physically and time-consuming, and climbing is also dangerous and prone to accidents.
[0005] Therefore, it is necessary to provide a new silicon material feeding device to solve the above-mentioned technical problems. Utility Model Content
[0006] The purpose of this invention is to solve the problem that in the existing technology, when adding quartz, since the height of quartz is generally 2.2 meters, personnel need to climb to a height to add the material. This operation method is relatively physically and time-consuming, and climbing to a height is also dangerous. Therefore, a silicon material adding device is proposed.
[0007] To solve the above technical problems, this utility model provides a silicon material feeding device, comprising: a base plate, a fixing plate installed on one side of the base plate, a quartz barrel installed on the upper surface of the fixing plate, a platform installed on the upper surface of the base plate, a conveying pipe installed on the upper surface of the platform, vibrators installed on both sides of the conveying pipe, an adjustment structure provided on the upper surface of the base plate, the adjustment structure including a connecting plate, the connecting plate and the base plate being fixedly connected, a positioning plate fixedly connected to one side of the connecting plate, a servo motor fixedly connected to one side of the positioning plate, a first bevel gear fixedly connected to the output end of the servo motor, and a positioning plate fixedly connected to one side of the connecting plate. An auxiliary plate is fixedly connected, and a screw is rotatably connected to the inner wall of the auxiliary plate. A second bevel gear is fixedly connected to the lower surface of the screw, and the first and second bevel gears mesh with each other. A positioning rod is fixedly connected to the upper surface of the connecting plate, and a moving plate is slidably connected to the arc surface of the positioning rod. The moving plate and the screw are threaded together. Two limiting plates are fixedly connected to the upper surface of the moving plate. A connecting groove is formed on the lower surface of the moving plate, and a slider is slidably connected to the inner wall of the connecting groove. An electric cylinder is fixedly connected to one side of the connecting plate, and the output end of the electric cylinder is fixedly connected to the slider. A push plate is fixedly connected to the upper surface of the slider.
[0008] The effect achieved by the above components is that the adjustable structure can facilitate the conveying of quartz, effectively avoiding the need for manual climbing to add material when the quartz is too high, thus enabling continuous operation and improving efficiency.
[0009] Preferably, a soft pad, which is a rubber pad, is fixedly connected to one side of the push plate.
[0010] The effect achieved by the above components is that the soft pad can prevent the push plate from directly contacting the quartz, thus preventing damage to the push plate.
[0011] Preferably, the servo motor is fitted with a protective cover, and the protective cover and the positioning plate are fixedly connected.
[0012] The effect achieved by the above components is that the protective cover can protect the servo motor and prevent dust and other debris from entering the servo motor.
[0013] Preferably, a limiting rod is fixedly connected to the inner wall of the connecting groove, and the limiting rod and the slider are slidably connected.
[0014] The effect achieved by the above components is that the limiting rod can limit the slider and prevent the slider from deviating during movement.
[0015] Preferably, the upper surface of the base plate is provided with an auxiliary structure, the auxiliary structure including a positioning block, the positioning block being fixedly connected to the base plate, a first electric push rod being fixedly connected to the upper surface of the positioning block, a pull rod being fixedly connected to the output end of the first electric push rod, four pulleys being slidably connected to the upper surface of the base plate, two pulleys forming a group, and the same fixed frame being rotatably connected to the side of each group of pulleys that are close to each other, an auxiliary rod being fixedly connected to the inner wall of the fixed frame, a slide rail being fixedly connected to both sides of one of the fixed frames, an auxiliary block being slidably connected to the inner wall of the slide rail, the auxiliary block being fixedly connected to another fixed frame, a conveyor belt being slidably connected to the arc surfaces of the two auxiliary rods, the pull rod abutting against the conveyor belt, two second electric push rods being fixedly connected to the upper surface of the base plate, a top block being fixedly connected to the output end of each of the two second electric push rods, the top block being fixedly connected to the fixed frame, a motor being fixedly connected to one side of one of the fixed frames, and the output end of the motor being fixedly connected to the auxiliary rod.
[0016] The effect achieved by the above components is that the length and height of the conveyor belt can be easily adjusted by setting up auxiliary structures, thereby enabling better conveying of quartz of different sizes.
[0017] Preferably, ball bearings are fixedly connected to both sides of the auxiliary block, and the cross-section of the ball bearings is circular.
[0018] The effect achieved by the above components is that the ball bearings can reduce the friction of the auxiliary block, thereby making the auxiliary block move more smoothly in the slide rail.
[0019] Preferably, both sides of the fixing frame are fixedly connected with a card plate.
[0020] The effect achieved by the above components is that the clamp can fix the pulley and prevent the pulley from rolling.
[0021] Compared with related technologies, the silicon material feeding device provided by this utility model has the following beneficial effects:
[0022] This utility model provides a silicon material feeding device. By setting an adjustment structure, it can conveniently transport quartz, effectively avoiding the need for manual climbing to feed due to excessive height, thereby realizing automated continuous operation, improving overall production efficiency and ensuring operational safety.
[0023] By setting up auxiliary structures, the length and height of the conveyor belt can be flexibly adjusted, thereby more effectively adapting to quartz materials of different specifications and sizes, achieving precise conveying, improving the flexibility and efficiency of the overall production line, and meeting diverse production needs. Attached Figure Description
[0024] Figure 1A schematic diagram of the structure of a silicon material feeding device provided by this utility model;
[0025] Figure 2 for Figure 1 The diagram shows the structural schematic of the adjustment structure.
[0026] Figure 3 for Figure 2 A partial structural schematic diagram of the adjustment structure shown;
[0027] Figure 4 for Figure 1 The diagram shows the structure of the auxiliary structure.
[0028] Figure 5 for Figure 4 A partial structural diagram of the auxiliary structure shown.
[0029] Numbered components in the diagram: 1. Base plate; 2. Fixing plate; 3. Quartz barrel; 4. Platform; 5. Conveying pipe; 6. Vibrator; 7. Adjustment structure; 701. Connecting plate; 702. Positioning plate; 703. Servo motor; 704. Auxiliary plate; 705. First bevel gear; 706. Screw; 707. Second bevel gear; 708. Positioning rod; 709. Moving plate; 710. Limiting plate; 711. Connecting groove; 712. Electric cylinder; 71 3. Slider; 714. Push plate; 715. Soft pad; 716. Protective cover; 717. Limiting rod; 8. Auxiliary structure; 801. Positioning block; 802. First electric push rod; 803. Pull rod; 804. Fixing frame; 805. Conveyor belt; 806. Auxiliary rod; 807. Auxiliary block; 808. Slide rail; 809. Second electric push rod; 810. Motor; 811. Pulley; 812. Ball bearing; 813. Clamping plate; 814. Top block. Detailed Implementation
[0030] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0031] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.
[0032] Please see Figures 1 to 5 The present invention provides a silicon material feeding device, comprising: a base plate 1, a fixing plate 2 installed on one side of the base plate 1, a quartz barrel 3 installed on the upper surface of the fixing plate 2, a platform 4 installed on the upper surface of the base plate 1, a conveying pipe 5 installed on the upper surface of the platform 4, vibrators 6 installed on both sides of the conveying pipe 5, an adjustment structure 7 provided on the upper surface of the base plate 1, and an auxiliary structure 8 provided on the upper surface of the base plate 1.
[0033] In the embodiments of this utility model, please refer to Figure 2 and Figure 3 The adjustment structure 7 includes a connecting plate 701, which is fixedly connected to the base plate 1. A positioning plate 702 is fixedly connected to one side of the connecting plate 701, and a servo motor 703 is fixedly connected to one side of the positioning plate 702. A first bevel gear 705 is fixedly connected to the output end of the servo motor 703. An auxiliary plate 704 is fixedly connected to one side of the connecting plate 701. A screw 706 is rotatably connected to the inner wall of the auxiliary plate 704, and a second bevel gear 707 is fixedly connected to the lower surface of the screw 706. A bevel gear 705 meshes with a second bevel gear 707. A positioning rod 708 is fixedly connected to the upper surface of the connecting plate 701. A movable plate 709 is slidably connected to the arc surface of the positioning rod 708. The movable plate 709 is threadedly connected to a screw 706. Two limiting plates 710 are fixedly connected to the upper surface of the movable plate 709. A connecting groove 711 is formed on the lower surface of the movable plate 709. A slider 713 is slidably connected to the inner wall of the connecting groove 711. An electric cylinder 71 is fixedly connected to one side of the connecting plate 701. 2. The output end of the electric cylinder 712 is fixedly connected to the slider 713. A push plate 714 is fixedly connected to the upper surface of the slider 713. The quartz can be easily conveyed by the adjustment structure 7, which can effectively avoid the situation where the quartz is too high and manual climbing is required to add material. This allows for continuous operation and improves efficiency. A soft pad 715 is fixedly connected to one side of the push plate 714. The soft pad 715 is a rubber pad. The soft pad 715 can prevent the push plate 714 from directly contacting the quartz and prevent damage to the push plate 714. A protective cover 716 is fitted on the outside of the servo motor 703. The protective cover 716 is fixedly connected to the positioning plate 702. The protective cover 716 can protect the servo motor 703 and prevent dust and other debris from entering the servo motor 703. A limit rod 717 is fixedly connected to the inner wall of the connecting groove 711. The limit rod 717 is slidably connected to the slider 713. The limit rod 717 can limit the slider 713 and prevent the slider 713 from deviating during movement.
[0034] In the embodiments of this utility model, please refer to Figure 4 and Figure 5The auxiliary structure 8 includes a positioning block 801, which is fixedly connected to the base plate 1. A first electric push rod 802 is fixedly connected to the upper surface of the positioning block 801. A pull rod 803 is fixedly connected to the output end of the first electric push rod 802. Four pulleys 811 are slidably connected to the upper surface of the base plate 1. Two pulleys 811 form a group. The same fixed frame 804 is rotatably connected to the side of a group of pulleys 811 that is close to each other. An auxiliary rod 806 is fixedly connected to the inner wall of the fixed frame 804. A slide rail 808 is fixedly connected to both sides of one of the fixed frames 804. An auxiliary block 807 is slidably connected to the inner wall of the slide rail 808. The auxiliary block 807 is fixedly connected to another fixed frame 804. The same conveyor belt 805 is slidably connected to the arc surfaces of the two auxiliary rods 806. The pull rod 803 abuts against the conveyor belt 805. The upper surface of the base plate 1 is fixedly connected to... Two second electric actuators 809 are provided, and each of the output ends of the two second electric actuators 809 is fixedly connected to a top block 814. The top block 814 is fixedly connected to a fixed frame 804. One side of one of the fixed frames 804 is fixedly connected to a motor 810. The output end of the motor 810 is fixedly connected to an auxiliary rod 806. By setting the auxiliary structure 8, the length and height of the conveyor belt 805 can be easily adjusted, so as to better transport quartz of different sizes. Both sides of the auxiliary block 807 are fixedly connected to ball bearings 812. The ball bearings 812 have a circular cross-section. The ball bearings 812 can reduce the friction of the auxiliary block 807, so that the auxiliary block 807 can move more smoothly in the slide rail 808. Both sides of the fixed frame 804 are fixedly connected to a clamping plate 813. The clamping plate 813 can fix the pulley 811 and prevent the pulley 811 from rolling.
[0035] The working principle of the silicon material feeding device provided by this utility model is as follows: By setting the adjustment structure 7, the quartz is first placed on the moving plate 709, and at the same time, the limiting plate 710 limits the quartz to prevent it from falling. Then, the servo motor 703 on one side of the positioning plate 702 is started, so that the servo motor 703 drives the first bevel gear 705 to rotate. The first bevel gear 705 drives the second bevel gear 707 to rotate. The second bevel gear 707 drives the screw 706 to rotate inside the auxiliary plate 704. The screw 706 drives the moving plate 709 to move on the positioning rod 708 of the connecting plate 701. When the moving plate 709 moves, the quartz material is fed into the positioning plate 709. After the movement is completed, the electric cylinder 712 is activated, causing the electric cylinder 712 to drive the slider 713 to move within the connecting groove 711. When the slider 713 moves, it also drives the push plate 714 to move, causing the push plate 714 to push the quartz into the adjusting structure 7. The soft pad 715 can prevent the push plate 714 from directly contacting the quartz, preventing damage to the push plate 714. The protective cover 716 can protect the servo motor 703, preventing dust and other debris from entering the servo motor 703. The limit rod 717 can limit the slider 713, preventing the slider 713 from deviating during the movement.
[0036] By setting the auxiliary structure 8, the first electric push rod 802 on the positioning block 801 is first activated, causing the first electric push rod 802 to drive the pull rod 803 to move. The pull rod 803 then drives the conveyor belt 805 to move, causing the conveyor belt 805 to retract on the auxiliary rod 806. When the conveyor belt 805 retracts, the auxiliary rod 806 drives the fixed frame 804 to move, which in turn drives the pulley 811 to move. Simultaneously, one of the fixed frames 804 drives the auxiliary block 807 to move within the slide rail 808. When it reaches the appropriate position, the second electric push rod 809 is activated to move the top block 814, thus... The top block 814 moves the fixed frame 804 to a suitable position. Then, the motor 810 is started and the conveyor belt 805 is used to carry the quartz into the conveying pipe 5 on the platform 4. Then, the vibrator 6 is started to generate transverse and longitudinal waves to stably convey the material in the horizontal direction until it falls into the quartz barrel 3 of the fixed plate 2. The ball bearing 812 can reduce the friction of the auxiliary block 807, thereby making the auxiliary block 807 move more smoothly in the slide rail 808. The clamping plate 813 can fix the pulley 811 to prevent the pulley 811 from rolling.
[0037] The circuits and controls involved in this utility model are all existing technologies, and will not be described in detail here.
[0038] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A silicon material feeding device, characterized in that, include: A base plate (1) is provided, a fixing plate (2) is installed on one side of the base plate (1), a quartz barrel (3) is installed on the upper surface of the fixing plate (2), a platform (4) is installed on the upper surface of the base plate (1), a conveying pipe (5) is installed on the upper surface of the platform (4), vibrators (6) are installed on both sides of the conveying pipe (5), an adjustment structure (7) is provided on the upper surface of the base plate (1), the adjustment structure (7) includes a connecting plate (701), the connecting plate (701) and the base plate (1) are fixedly connected, a positioning plate (702) is fixedly connected on one side of the connecting plate (701), a servo motor (703) is fixedly connected on one side of the positioning plate (702), a first bevel gear (705) is fixedly connected to the output end of the servo motor (703), an auxiliary plate (704) is fixedly connected to one side of the connecting plate (701), and the inner wall of the auxiliary plate (704) is rotatably connected to... A screw (706) is provided, and a second bevel gear (707) is fixedly connected to the lower surface of the screw (706). The first bevel gear (705) and the second bevel gear (707) mesh with each other. A positioning rod (708) is fixedly connected to the upper surface of the connecting plate (701). A moving plate (709) is slidably connected to the arc surface of the positioning rod (708). The moving plate (709) and the screw (706) are threadedly connected. Two limiting plates (710) are fixedly connected to the upper surface of the moving plate (709). A connecting groove (711) is provided on the lower surface of the moving plate (709). A slider (713) is slidably connected to the inner wall of the connecting groove (711). An electric cylinder (712) is fixedly connected to one side of the connecting plate (701). The output end of the electric cylinder (712) is fixedly connected to the slider (713). A push plate (714) is fixedly connected to the upper surface of the slider (713).
2. The silicon material feeding device according to claim 1, characterized in that, A soft pad (715) is fixedly connected to one side of the push plate (714), and the soft pad (715) is a rubber pad.
3. The silicon material feeding device according to claim 1, characterized in that, The servo motor (703) is covered with a protective cover (716), and the protective cover (716) and the positioning plate (702) are fixedly connected.
4. The silicon material feeding device according to claim 1, characterized in that, The inner wall of the connecting groove (711) is fixedly connected to a limiting rod (717), and the limiting rod (717) and the slider (713) are slidably connected.
5. A silicon material feeding device according to claim 1, characterized in that, The upper surface of the base plate (1) is provided with an auxiliary structure (8), the auxiliary structure (8) includes a positioning block (801), the positioning block (801) and the base plate (1) are fixedly connected, the upper surface of the positioning block (801) is fixedly connected with a first electric push rod (802), the output end of the first electric push rod (802) is fixedly connected with a pull rod (803), the upper surface of the base plate (1) is slidably connected with four pulleys (811), two pulleys (811) form a group, and the side of a group of pulleys (811) that are close to each other is rotatably connected to the same fixed frame (804), the inner wall of the fixed frame (804) is fixedly connected with an auxiliary rod (806), and both sides of one of the fixed frames (804) are fixedly connected with slide rails (806). 8) An auxiliary block (807) is slidably connected to the inner wall of the slide rail (808). The auxiliary block (807) is fixedly connected to another fixed frame (804). The arc surfaces of the two auxiliary rods (806) are slidably connected to the same conveyor belt (805). The pull rod (803) abuts against the conveyor belt (805). Two second electric push rods (809) are fixedly connected to the upper surface of the base plate (1). The output ends of the two second electric push rods (809) are fixedly connected to a top block (814). The top block (814) is fixedly connected to the fixed frame (804). A motor (810) is fixedly connected to one side of one of the fixed frames (804). The output end of the motor (810) is fixedly connected to the auxiliary rod (806).
6. A silicon material feeding device according to claim 5, characterized in that, Both sides of the auxiliary block (807) are fixedly connected with ball bearings (812), and the cross-section of the ball bearings (812) is circular.
7. A silicon material feeding device according to claim 5, characterized in that, Both sides of the fixing frame (804) are fixedly connected with a card plate (813).