A brush lifting mechanism for a flat knitting machine

Abstract

This utility model discloses a brush lifting mechanism for a flat knitting machine, including a fixed frame, a brush drive motor mounted on the fixed frame, and a circumferential lifting brush mechanism. The circumferential lifting brush mechanism includes a lifting plate, a brush clamp located at the lower end of the lifting plate, transmission gears arranged along both sides of the fixed frame, and a lifting gear located at the upper end of the transmission gears. A drive gear is mounted on the output shaft of the brush drive motor, which passes through the fixed frame and is connected to the transmission gears via the drive gears. A rotating block extends from the lifting gear. When the output shaft rotates, it drives the drive gears and transmission gears to sequentially transmit power to the lifting gear. The lifting gear, through the rotating block, drives the lifting plate to move circumferentially. This utility model has a reasonable structural design. By setting up a circumferential lifting brush mechanism, the lifting plate can achieve circumferential lifting, which greatly improves the knitting adaptability and knitting quality of the flat knitting machine compared to traditional brush lifting methods.

Description

Technical Field

[0001] This utility model relates to the field of knitting, and in particular to a brush lifting mechanism for a flat knitting machine. Background Technology

[0002] In the knitting industry, the flat knitting machine is an important piece of production equipment. Traditional flat knitting machine brushes are mostly of a fixed structure, and their height and position cannot be adjusted according to changes in the knitting process. In actual knitting, different stages may require the brush to be in different positions; for example, the optimal distance between the brush and the knitting needles differs between the cast-on and cast-off stages. Fixed brushes cannot meet this need, resulting in poor cleaning or assistance effects at certain stages, which in turn affects knitting quality and can easily lead to problems such as missed stitches and yarn tangling. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide a brush lifting mechanism for a flat knitting machine, based on the current state of the technology.

[0004] The technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows: a brush lifting mechanism for a flat knitting machine, including a fixed frame, a brush drive motor mounted on the fixed frame, and a circumferential lifting brush mechanism. The circumferential lifting brush mechanism includes a lifting plate, a brush clamp mounted at the lower end of the lifting plate, transmission gears arranged on both sides of the fixed frame, and a lifting gear mounted on the upper end of the transmission gear. The brush drive motor has an output shaft, on which a drive gear is arranged. The output shaft passes through the fixed frame and is connected to the transmission gear through the drive gear. A rotating block extends from the lifting gear. When the output shaft rotates, it drives the drive gear and the transmission gear to sequentially transmit power to the lifting gear. The lifting gear drives the lifting plate to move circumferentially through the rotating block.

[0005] Preferably, the lifting plate is arranged in a Π shape, the lifting plate has an opening, and the brush clamp is arranged at the lower end of the lifting plate along the opening.

[0006] The effects achieved by the above components are as follows: the lifting plate is Π-shaped with an opening. The Π-shaped structure gives the lifting plate good mechanical properties, making it less prone to deformation when bearing the brush and during operation, thus ensuring the stability of the brush lifting. At the same time, the opening design facilitates the installation and disassembly of the brush clamp, making the operation more convenient and efficient when the brush needs to be replaced or maintained, reducing equipment downtime and improving overall production efficiency.

[0007] Preferably, the brush clamp includes a fixing strip, a first clamping plate, and a second clamping plate disposed on the first clamping plate, wherein the first clamping plate is disposed on the lifting horizontal plate by means of the fixing strip.

[0008] The aforementioned components achieve the following effects: by setting up a brush clamp including a fixing strip, a first clamping plate, and a second clamping plate, the structure is simple and practical. The fixing strip is used to securely connect the first clamping plate to the lifting horizontal plate, ensuring that the brush will not shift due to vibration or other factors during operation. The first and second clamping plates facilitate the installation and fixation of the brush, firmly holding it in place and ensuring that the brush can stably perform cleaning or auxiliary weaving during operation, thus improving the reliability of the brush's work.

[0009] Preferably, a fixing bracket is provided on one side of the brush drive motor on the fixing frame, and a detection unit is provided on the fixing bracket.

[0010] The aforementioned components achieve the following effects: A fixed bracket is installed on the fixed frame along one side of the brush drive motor, and a detection unit is mounted on it. The detection unit can monitor the working status of the brush in real time, such as the degree of brush wear and whether it is loose. This allows for advance maintenance or replacement of the brush, preventing a decline in knitting quality due to brush problems, extending the service life of the brush and the entire mechanism, ensuring the stable operation of the flat knitting machine, and reducing production losses caused by equipment failure.

[0011] Preferably, the first clamping plate and the second clamping plate are connected by bolts, and a brush is provided between the first clamping plate and the second clamping plate.

[0012] The aforementioned components achieve the following effect: the first and second clamping plates are connected and clamp the brush via bolts, a simple, direct, and reliable fixing method. The bolt connection facilitates easy disassembly and installation of the brush, allowing for quick replacement when the brush becomes worn. Furthermore, the bolt connection allows for flexible adjustment of the clamping force based on factors such as brush thickness, ensuring the brush remains stable during operation and effectively improving the flexibility and reliability of brush fixing.

[0013] Preferably, one end of the fixing frame extends and bends along the direction of the brush drive motor to form a fixing end, and a fixing hole is provided on the fixing end.

[0014] The effect achieved by the above components is as follows: one end of the fixed frame extends and bends along the direction of the brush drive motor to form a fixed end, and a fixing hole is opened at the fixed end. Through the fixing hole, the mechanism can be firmly installed on the flat knitting machine, ensuring that the brush lifting mechanism will not be displaced due to vibration or other reasons during the operation of the flat knitting machine, thereby ensuring that the brush is always in an accurate working position, providing a solid foundation for the stable knitting of the flat knitting machine, and further improving the stability of knitting and product quality.

[0015] Compared with existing technologies, the advantages of this invention are as follows: by setting up a fixed frame, a brush drive motor, and a circumferential lifting brush mechanism, and using a multi-stage gear transmission method—that is, the drive gear, transmission gear, and lifting gear sequentially transmit power—the stability and reliability of power transmission are ensured. This allows the lifting plate to achieve circumferential lifting, and compared with traditional brush lifting methods, the brush position can be controlled more flexibly and precisely, greatly improving the knitting adaptability and knitting quality of the flat knitting machine. Attached Figure Description

[0016] Figure 1 This is an exploded structural diagram of the present invention;

[0017] Figure 2 This is a schematic diagram of the structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the structure of this utility model;

[0019] Figure 4 This is an exploded structural diagram of the present invention.

[0020] Reference numerals in the attached drawings: 1. Fixing frame; 2. Brush drive motor; 3. Circumferential lifting brush mechanism; 4. Lifting horizontal plate; 5. Brush clamp; 6. Transmission gear; 7. Lifting gear; 8. Drive gear; 9. Rotating block; 10. Fixing bar; 11. First clamping plate; 12. Second clamping plate; 13. Fixing bracket; 14. Detection unit; 15. Brush; 16. Fixing end; 17. Fixing hole. Detailed Implementation

[0021] The following drawings will disclose several embodiments of this utility model. For clarity, many practical details will be described in the following description. However, it should be understood that these practical details should not be used to limit this utility model. That is, in some embodiments of this utility model, these practical details are not essential. In addition, for the sake of simplicity, some conventional structures and components will be shown in the drawings in a simple schematic manner.

[0022] It should be noted that all directional indicators in this utility model embodiment, such as up, down, left, right, front, back, etc., are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0023] Furthermore, in addition to indicating orientation or positional relationship, the aforementioned terms may also be used to indicate other meanings. For example, the term "above" may also be used in some cases to indicate a certain dependency or connection relationship. For those skilled in the art, the specific meaning of these terms in this utility model can be understood according to the specific circumstances.

[0024] Furthermore, the terms "installation," "setting," "equipped with," "connection," "linking," and "socketing" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral structures; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium, or internal connections between two devices, components, or parts. The connection methods described herein are existing technologies without any modifications and are common knowledge to those skilled in the art. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] Furthermore, in this utility model, the use of terms such as "first" and "second" is for descriptive purposes only and does not specifically refer to any order or sequence, nor is it intended to limit the utility model. They are merely used to distinguish components or operations described with the same technical terms and should not be construed as indicating or implying their relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of various embodiments can be combined with each other, but only if they are feasible for those skilled in the art. If a combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0026] In this embodiment 1,

[0027] like Figures 1 to 4 As shown, this utility model provides a lifting mechanism for a brush 15 on a flat knitting machine, including a fixed frame 1, a brush drive motor 2 mounted on the fixed frame 1, and a circumferential lifting brush mechanism 3. The circumferential lifting brush mechanism 3 includes a lifting plate 4, a brush clamp 5 mounted on the lower end of the lifting plate 4, transmission gears 6 arranged on both sides of the fixed frame 1, and a lifting gear 7 mounted on the upper end of the transmission gears 6. The brush drive motor 2 has an output shaft, on which a drive gear 8 is arranged. The output shaft passes through the fixed frame 1 and is connected to the transmission gears 6 via the drive gear 8. A rotating block 9 extends from the lifting gear 7. When the output shaft rotates, it drives the drive gear 8 and the transmission gear 6 to sequentially transmit power to the lifting gear 7. The lifting gear 7 drives the lifting plate 4 to move circumferentially up and down via the rotating block 9.

[0028] By setting up a fixed frame 1, a brush drive motor 2, and a circumferential lifting brush mechanism 3, and using a multi-stage gear transmission method—that is, the drive gear 8, transmission gear 6, and lifting gear 7—power transmission stability and reliability are ensured. This allows the lifting plate 4 to achieve circumferential lifting, and compared to traditional brush lifting methods, it allows for more flexible and precise control of the brush 15 position, greatly improving the knitting adaptability and knitting quality of the flat knitting machine.

[0029] The lifting plate 4 is arranged in a Π shape and has an opening. The brush clamp 5 is arranged at the lower end of the lifting plate 4 along the opening.

[0030] The lifting plate 4 is Π-shaped with an opening. The Π-shaped structure gives the lifting plate 4 good mechanical properties, making it less prone to deformation when bearing the brush 15 and during operation, thus ensuring the stability of the brush lifting. At the same time, the opening design facilitates the installation and disassembly of the brush clamp 5, making the operation more convenient and efficient when the brush 15 needs to be replaced or maintained, reducing equipment downtime and improving overall production efficiency.

[0031] The brush clamp 5 includes a fixing strip 10, a first clamping plate 11, and a second clamping plate 12 disposed on the first clamping plate 11. The first clamping plate 11 is disposed on the lifting horizontal plate 4 by the fixing strip 10.

[0032] The brush clamp 5, comprising a fixing strip 10, a first clamping plate 11, and a second clamping plate 12, has a simple and practical structure. The fixing strip 10 securely connects the first clamping plate 11 to the lifting horizontal plate 4, ensuring that the brush 15 will not shift due to vibration or other factors during operation. The first clamping plate 11 and the second clamping plate 12 facilitate the installation and fixation of the brush 15, firmly clamping it and ensuring stable cleaning or auxiliary weaving operations, thus improving the reliability of the brush 15's operation.

[0033] A fixing bracket 13 is provided on one side of the brush drive motor 2 on the fixing frame 1, and a detection unit 14 is provided on the fixing bracket 13.

[0034] A fixed bracket 13 is set on one side of the brush drive motor 2 on the fixed frame 1, and a detection unit 14 is installed on it. The detection unit 14 can monitor the working status of the brush 15 in real time, and can maintain or replace the brush 15 in advance to avoid the decline in knitting quality caused by the brush 15, extend the service life of the brush 15 and the entire mechanism, and at the same time ensure the stable operation of the flat knitting machine and reduce production losses caused by equipment failure.

[0035] The first clamping plate 11 and the second clamping plate 12 are connected by bolts, and a brush 15 is provided between the first clamping plate 11 and the second clamping plate 12.

[0036] The first clamping plate 11 and the second clamping plate 12 are connected by bolts to clamp the brush 15. This fixing method is simple, direct, and reliable. The bolt connection facilitates easy disassembly or installation of the brush 15, and allows for quick replacement when the brush 15 becomes worn. Furthermore, the bolt connection allows for flexible adjustment of the clamping force based on factors such as the thickness of the brush 15, ensuring the brush 15 remains stable during operation and effectively improving the flexibility and reliability of the brush 15's fixation.

[0037] One end of the fixing frame 1 extends and bends along the direction of the brush drive motor 2 to form a fixing end 16, and a fixing hole 17 is provided on the fixing end 16.

[0038] One end of the fixed frame 1 extends and bends along the direction of the brush drive motor 2 to form a fixed end 16, and a fixing hole 17 is opened in the fixed end 16. Through the fixing hole 17, the mechanism can be firmly installed on the flat knitting machine, ensuring that the brush 15 lifting mechanism will not be displaced due to vibration or other reasons during the operation of the flat knitting machine, thereby ensuring that the brush 15 is always in an accurate working position, providing a solid foundation for the stable knitting of the flat knitting machine, and further improving the stability of knitting and product quality.

[0039] In this embodiment 2,

[0040] like Figures 1 to 4 As shown, this utility model utilizes a fixed frame 1, a brush drive motor 2, and a circumferential lifting brush mechanism 3 working in synergy. Multi-stage gear transmission enables precise circumferential lifting of the brush 15, meeting various knitting requirements. A Π-shaped lifting horizontal plate 4 with an opening facilitates the installation of the brush clamp 5, ensuring structural stability. The brush clamp 5 is composed of a fixing strip 10, a first clamping plate 11, and a second clamping plate 12, secured with bolts to the brush 15, making installation and replacement convenient and secure. The fixed frame 1 includes a fixed support 13 and a detection unit 14, enabling real-time monitoring of the brush 15's status and early warning for maintenance. The fixed end 16 and fixing hole 17 at one end of the fixed frame 1 facilitate stable installation of the mechanism on the flat knitting machine, ensuring stable and reliable operation and comprehensively improving the knitting quality and efficiency of the flat knitting machine.

[0041] In this embodiment 3,

[0042] like Figures 1 to 4 As shown, the working principle of this utility model is as follows:

[0043] In operation, the brush drive motor 2 starts, and its output shaft rotates accordingly, causing the drive gear 8 mounted on the output shaft to rotate as well. The drive gear 8 meshes with the transmission gears 6 arranged along both sides of the fixed frame 1. Due to the transmission between the gears, the rotational power of the drive gear 8 is transmitted to the transmission gear 6, causing the transmission gear 6 to rotate around its own axis. The transmission gear 6 then meshes with the lifting gear 7 located at its upper end, further transmitting power to the lifting gear 7, causing it to rotate. The rotating block 9 extending from the lifting gear 7 performs a circular motion as the lifting gear 7 rotates. Since the rotating block 9 is connected to the lifting horizontal plate 4, the circular motion of the rotating block 9 is converted into the circumferential lifting motion of the lifting horizontal plate 4, realizing the circumferential lifting of the brush 15 and greatly improving the knitting adaptability and knitting quality of the flat knitting machine.

[0044] In the description of this specification, references are made to the terms "one embodiment", "some embodiments", "example", "specific example".

[0045] The descriptions using terms such as "example" or "some examples" indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0046] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, welding, and bonding that are mature in the existing technology, and will not be described in detail here.

[0047] The above description is only a preferred embodiment of this utility model. For those skilled in the art, various modifications and variations can be made in the specific implementation and application scope based on the idea of ​​this utility model. The content of this specification should not be construed as a limitation of this utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of this utility model should be included within the scope of the claims of this utility model.

Claims

1. A brush lifting mechanism for a flat knitting machine, comprising a fixed frame, a brush drive motor mounted on the fixed frame, and a circumferential lifting brush mechanism, characterized in that: The circumferential lifting brush mechanism includes a lifting horizontal plate, a brush clamp disposed at the lower end of the lifting horizontal plate, transmission gears arranged on both sides of the fixed frame, and a lifting gear disposed at the upper end of the transmission gear. A drive gear is arranged on the output shaft of the brush drive motor. The output shaft passes through the fixed frame and is connected to the transmission gear through the drive gear. A rotating block extends from the lifting gear. When the output shaft rotates, it drives the drive gear and the transmission gear to transmit power to the lifting gear in sequence. The lifting gear drives the lifting horizontal plate to move circumferentially through the rotating block.

2. The brush lifting mechanism for a flat knitting machine according to claim 1, characterized in that: The lifting plate is arranged in a Π shape and has an opening. The brush clamp is arranged at the lower end of the lifting plate along the opening.

3. The brush lifting mechanism for a flat knitting machine according to claim 2, characterized in that: The brush clamp includes a fixing strip, a first clamping plate, and a second clamping plate disposed on the first clamping plate. The first clamping plate is disposed on the lifting horizontal plate by the fixing strip.

4. The brush lifting mechanism for a flat knitting machine according to claim 3, characterized in that: A fixed bracket is provided on one side of the brush drive motor on the fixed frame, and a detection unit is provided on the fixed bracket.

5. The brush lifting mechanism for a flat knitting machine according to claim 4, characterized in that: The first clamping plate and the second clamping plate are connected by bolts, and a brush is provided between the first clamping plate and the second clamping plate.

6. The brush lifting mechanism for a flat knitting machine according to claim 5, characterized in that: One end of the fixing frame extends and bends along the direction of the brush drive motor to form a fixing end, and a fixing hole is provided on the fixing end.

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