A novel lithium battery PACK bus structure
By designing a connector frame, protective sleeve, and fixing device in the lithium battery PACK busbar, the problems of unstable connection and oxidation corrosion between the male terminal and the female terminal are solved, and a stable and reliable electrical connection is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ANHUI ZHICHENG NEW ENERGY CO LTD
- Filing Date
- 2025-06-17
- Publication Date
- 2026-05-26
AI Technical Summary
The connection between the male terminal of the existing lithium battery PACK bus and the female terminal of the quick-connect connector is unstable and prone to oxidation and corrosion, which leads to increased contact resistance and poor contact.
A structure including a connecting frame, a male end insert, a protective sleeve, a fixing device, and a female end connecting sleeve is designed. The fixing device fixes the female end connecting sleeve to the protective sleeve, increasing the connection stability, and the protective sleeve prevents oxidation and corrosion.
It improves the connection stability of the lithium battery PACK busbar, prevents oxidation and corrosion, and ensures the reliability and safety of electrical connections.
Smart Images

Figure CN224288731U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of lithium batteries, and in particular to a novel lithium battery PACK bus structure. Background Technology
[0002] Lithium batteries are a type of battery that uses lithium metal or lithium alloy as the positive / negative electrode material and a non-aqueous electrolyte solution. Lithium-ion batteries generally use lithium alloy metal oxide as the positive electrode material and graphite as the negative electrode material.
[0003] The prior art patent application with publication number CN222072326U proposes to set a male terminal plug on the busbar of the lithium battery PACK and a quick-connect female terminal on one end of the acquisition line of the protection board. The male and female terminals can be quickly assembled without the need for wire bonding.
[0004] However, by inserting the male prong into the female quick-connect terminal, the connection stability between them is poor. At the same time, the male prong and the female quick-connect terminal are exposed to the outside, which makes them prone to oxidation and corrosion, resulting in increased contact resistance. When a large current passes through, they may generate heat and cause poor contact.
[0005] Therefore, it is necessary to provide a novel lithium battery PACK bus structure to solve the above-mentioned technical problems. Utility Model Content
[0006] This invention provides a novel lithium battery PACK bus structure that solves the problems of poor connection stability when the male terminal is inserted into the female quick-connect terminal, while the male terminal and the female quick-connect terminal are exposed and prone to oxidation and corrosion.
[0007] To solve the above-mentioned technical problems, this utility model provides a novel lithium battery PACK bus structure, including: a connecting frame, two male terminal inserts, two protective sleeves, two fixing devices, and two female terminal connecting sleeves;
[0008] One end of each of the two male connectors is fixedly connected to the connecting frame, the two protective sleeves are respectively fixedly connected to the surface of the two male connectors, and the two female connector sleeves are respectively slidably connected to the inside of the two protective sleeves;
[0009] The fixing device includes a rotating rod, a torsion spring, a fixing plate, a fixing block, and a fixing groove. The rotating rod is rotatably connected to the inside of the female end connecting sleeve. The torsion spring is sleeved on the surface of the rotating rod. One side of the fixing plate is fixedly connected to one side of the rotating rod. One side of the fixing block is fixedly connected to one side of the fixing plate. The fixing groove is opened inside the protective sleeve.
[0010] Preferably, the two ends of the torsion spring are fixedly connected to the inside of the fixing plate and the female end connecting sleeve, respectively.
[0011] Preferably, a sealing ring is fixedly connected to one side of the female end connecting sleeve and the inside of the protective sleeve.
[0012] Preferably, the sealing ring is provided with a connecting device inside, the connecting device including multiple connecting grooves and multiple connecting blocks, the multiple connecting grooves are all opened inside the sealing ring, and the multiple connecting blocks are slidably connected to the interior of the multiple connecting grooves respectively.
[0013] Preferably, one end of each of the plurality of connecting blocks is fixedly connected to one side of the sealing ring.
[0014] Preferably, a limiting sleeve is fixedly connected to the surface of the male end insert, one end of the limiting sleeve is provided with a sealing cap, and a limiting block is fixedly connected to one side of the sealing cap.
[0015] Preferably, the limiting block is a threaded block, and the limiting sleeve has a thread inside that is compatible with the limiting block.
[0016] Compared with related technologies, the novel lithium battery PACK bus structure provided by this utility model has the following beneficial effects:
[0017] This utility model provides a novel lithium battery PACK bus structure. After the female end connector sleeve is inserted into the inside of the protective sleeve, it is connected to the male end plug. The female end connector sleeve and the protective sleeve are fixed by a fixing device, thereby increasing the stability of the connection. At the same time, the protective sleeve protects the female end connector sleeve and the male end plug and prevents oxidation. Attached Figure Description
[0018] Figure 1 A schematic diagram of the first embodiment of a novel lithium battery PACK bus structure provided by this utility model;
[0019] Figure 2 for Figure 1 The diagram shown is a structural schematic of the protective sleeve.
[0020] Figure 3 for Figure 2 The diagram shows the internal structure of the protective sleeve.
[0021] Figure 4 A schematic diagram of the second embodiment of a novel lithium battery PACK bus structure provided by this utility model;
[0022] Figure 5 for Figure 4 The diagram shows the structure of the limiting sleeve.
[0023] The following are the labels in the diagram: 1. Connecting frame, 2. Male end insert, 3. Protective sleeve, 4. Fixing device, 41. Rotating rod, 42. Torsion spring, 43. Fixing plate, 44. Fixing block, 45. Fixing groove, 5. Female end connecting sleeve, 6. Sealing ring, 7. Connecting device, 71. Connecting groove, 72. Connecting block, 8. Limiting sleeve, 9. Sealing cover, 10. Limiting block. Detailed Implementation
[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0025] First Embodiment
[0026] Please refer to the following: Figure 1 , Figure 2 and Figure 3 ,in, Figure 1 A schematic diagram of the first embodiment of a novel lithium battery PACK bus structure provided by this utility model; Figure 2 for Figure 1 The diagram shown is a structural schematic of the protective sleeve. Figure 3 for Figure 2 The diagram shows the internal structure of the protective sleeve. A novel lithium battery PACK bus structure includes: a connector 1, two male terminal inserts 2, two protective sleeves 3, two fixing devices 4, and two female terminal connectors 5;
[0027] One end of each of the two male end plugs 2 is fixedly connected to the connecting frame, the two protective sleeves 3 are respectively fixedly connected to the surface of the two male end plugs 2, and the two female end connecting sleeves 5 are respectively slidably connected to the inside of the two protective sleeves 3;
[0028] The fixing device 4 includes a rotating rod 41, a torsion spring 42, a fixing plate 43, a fixing block 44, and a fixing groove 45. The rotating rod 41 is rotatably connected to the inside of the female end connecting sleeve 5. The torsion spring 42 is sleeved on the surface of the rotating rod 41. One side of the fixing plate 43 is fixedly connected to one side of the rotating rod 41. One side of the fixing block 44 is fixedly connected to one side of the fixing plate 43. The fixing groove 45 is opened inside the protective sleeve 3.
[0029] Two rectangular blocks are fixedly connected to one side of the rotating rod 41. One side of the fixing plate 43 is fixedly connected to one side of the rotating rod 41 through the two rectangular blocks. Two torsion springs 42 are sleeved on the surface of the rotating rod 41 and located between the two rectangular blocks.
[0030] The fixing block 44 is a triangular block. One side of the fixing block 44 is fixedly connected to one side of the fixing plate 43, and is used to cooperate with the fixing groove 45 to fix the female end connecting sleeve 5 and the protective sleeve 3.
[0031] The two ends of the torsion spring 42 are respectively fixedly connected to the inside of the fixing plate 43 and the female end connecting sleeve 5.
[0032] A sealing ring 6 is fixedly connected to one side of the female end connecting sleeve 5 and the inside of the protective sleeve 3.
[0033] Two sealing rings 6 are used to seal between the female end connecting sleeve 5 and the protective sleeve 3.
[0034] The sealing ring 6 is provided with a connecting device 7 inside. The connecting device 7 includes multiple connecting grooves 71 and multiple connecting blocks 72. The multiple connecting grooves 71 are all opened inside the sealing ring 6, and the multiple connecting blocks 72 are slidably connected to the interior of the multiple connecting grooves 71.
[0035] One end of each of the multiple connecting blocks 72 is fixedly connected to one side of the sealing ring 6.
[0036] Multiple connecting grooves 71 are formed inside a sealing ring 6, while one end of multiple connecting blocks 72 is fixedly connected to one side of another sealing ring 6. The multiple connecting blocks 72 cooperate with the multiple connecting grooves 71 to increase the contact area between the two sealing rings 6, thereby increasing the sealing effect.
[0037] The working principle of the novel lithium battery PACK bus structure provided by this utility model is as follows:
[0038] In use, the female connector 5 is inserted into the protective sleeve 3 and then connected to the male connector 2.
[0039] When the female end connecting sleeve 5 is inserted downward into the protective sleeve 3, the two fixing blocks 44 come into contact with the surface of the protective sleeve 3, thereby causing the two fixing blocks 44 to rotate along the inclined plane and drive the two fixing plates 43 to rotate to one side, thereby causing the two rotating rods 41 to rotate to one side, while the two torsion springs 42 are tightened.
[0040] When the female end connecting sleeve 5 moves to the appropriate position, the two torsion springs 42 reset, thereby driving the two fixing plates 43 connected to the two fixing blocks 44 to rotate and reset to one side. After entering the interior of the two fixing grooves 45 respectively, they limit the distance between the female end connecting sleeve 5 and the protective sleeve 3.
[0041] Compared with related technologies, the novel lithium battery PACK bus structure provided by this utility model has the following beneficial effects:
[0042] This utility model provides a novel lithium battery PACK bus structure. After the female end connecting sleeve 5 is inserted into the inside of the protective sleeve 3, it is connected to the male end plug 2. The female end connecting sleeve 5 and the protective sleeve 3 are fixed by the fixing device 4, thereby increasing the stability of the connection. At the same time, the protective sleeve 3 protects the female end connecting sleeve 5 and the male end plug 2 to prevent oxidation.
[0043] Second Embodiment
[0044] Please refer to the following: Figure 4 and Figure 5 Based on the novel lithium battery PACK bus structure provided in the first embodiment of this application, the second embodiment of this application proposes another novel lithium battery PACK bus structure. The second embodiment is merely a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the separate implementation of the first embodiment.
[0045] Specifically, the second embodiment of this application provides a novel lithium battery PACK bus structure that differs in that, in the novel lithium battery PACK bus structure, a limiting sleeve 8 is fixedly connected to the surface of the male terminal insert 2, a sealing cover 9 is provided at one end of the limiting sleeve 8, and a limiting block 10 is fixedly connected to one side of the sealing cover 9.
[0046] The limiting block 10 is a threaded block, and the limiting sleeve 8 has a thread inside that is adapted to the limiting block 10.
[0047] The sealing cover 9 is rotatably connected to the surface of the female end connecting sleeve 5. It is used to rotate the sealing cover 9 to one side, thereby driving the limiting block 10 to rotate to one side, and limiting the distance between the limiting block 10 and the limiting sleeve 8, and between the female end connecting sleeve 5 and the male end insert 2.
[0048] The working principle of the novel lithium battery PACK bus structure provided by this utility model is as follows:
[0049] In use, after the female end connecting sleeve 5 is inserted into the inside of the limiting sleeve 8 and connected to the male end insert 2, the sealing cover 9 is rotated to one side, thereby causing the limiting block 10 to rotate to one side inside the limiting sleeve 8, so that the limiting block 10 moves to the appropriate position inside the limiting sleeve 8.
[0050] Compared with related technologies, the novel lithium battery PACK bus structure provided by this utility model has the following beneficial effects:
[0051] This utility model provides a novel lithium battery PACK bus structure, which uses a limiting sleeve 8 in conjunction with a sealing cover 9 and a limiting block 10 to fix the male end insert 2 and the female end connecting sleeve 5, thereby facilitating and quickly installing the female end connecting sleeve 5.
[0052] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A novel lithium battery PACK bus structure, characterized in that, include: Connecting frame, two male end inserts, two protective sleeves, two fixing devices, and two female end connecting sleeves; One end of each of the two male connectors is fixedly connected to the connecting frame, the two protective sleeves are respectively fixedly connected to the surface of the two male connectors, and the two female connector sleeves are respectively slidably connected to the inside of the two protective sleeves; The fixing device includes a rotating rod, a torsion spring, a fixing plate, a fixing block, and a fixing groove. The rotating rod is rotatably connected to the inside of the female end connecting sleeve. The torsion spring is sleeved on the surface of the rotating rod. One side of the fixing plate is fixedly connected to one side of the rotating rod. One side of the fixing block is fixedly connected to one side of the fixing plate. The fixing groove is opened inside the protective sleeve.
2. The novel lithium battery PACK bus structure according to claim 1, characterized in that, The two ends of the torsion spring are respectively fixedly connected to the inside of the fixing plate and the female end connecting sleeve.
3. The novel lithium battery PACK bus structure according to claim 1, characterized in that, Both one side of the female end connecting sleeve and the inside of the protective sleeve are fixedly connected with sealing rings.
4. The novel lithium battery PACK bus structure according to claim 3, characterized in that, The sealing ring is provided with a connecting device inside. The connecting device includes multiple connecting grooves and multiple connecting blocks. The multiple connecting grooves are all opened inside the sealing ring, and the multiple connecting blocks are slidably connected to the interior of the multiple connecting grooves.
5. A novel lithium battery PACK bus structure according to claim 4, characterized in that, One end of each of the multiple connecting blocks is fixedly connected to one side of the sealing ring.
6. The novel lithium battery PACK bus structure according to claim 1, characterized in that, A limiting sleeve is fixedly connected to the surface of the male end insert, and a sealing cap is provided at one end of the limiting sleeve. A limiting block is fixedly connected to one side of the sealing cap.
7. A novel lithium battery PACK bus structure according to claim 6, characterized in that, The limiting block is a threaded block, and the inside of the limiting sleeve is provided with a thread that is compatible with the limiting block.