Aluminum profile deburring device
By using limit blocks and locking blocks to quickly replace the grinding wheel, and combining this with a rotating servo motor to adjust the workpiece position, the problem of low efficiency caused by grinding wheel wear is solved, achieving faster replacement and higher deburring efficiency. At the same time, it cools down and collects wastewater, reducing damage and spillage.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU KELIXI ALUMINUM CO LTD
- Filing Date
- 2025-05-15
- Publication Date
- 2026-06-02
AI Technical Summary
Existing deburring devices suffer from reduced deburring effectiveness due to wear of the grinding wheel after prolonged use, resulting in low efficiency when replacing the grinding wheel.
The grinding wheel can be quickly changed using a limit block and a locking block structure. The workpiece position can be adjusted by a rotating servo motor. It is also equipped with a spray nozzle for cooling and a collection tank for collecting wastewater, which increases the clamping force and protection.
It improves the speed of grinding wheel replacement, reduces replacement time, speeds up deburring, improves grinding efficiency, and reduces wastewater spillage and workpiece damage.
Smart Images
Figure CN224310257U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum profile processing technology, specifically an aluminum profile deburring device. Background Technology
[0002] Aluminum profiles are a type of metal material made primarily of aluminum with the addition of other alloying elements. They have many advantages such as light weight, high strength, corrosion resistance, and ease of processing. Their density is about one-third that of steel, yet they can reduce the overall structural weight while maintaining a certain level of strength.
[0003] Aluminum profile deburring equipment is a specialized device used to remove residual burrs on the edges or surfaces of aluminum profiles after processing. It can effectively improve product precision and surface quality, and prevent burrs from affecting subsequent assembly, use, or human safety.
[0004] Existing deburring devices use grinding wheels to remove burrs, but these wheels wear down after prolonged use, reducing their deburring effect when processing aluminum profiles.
[0005] Therefore, a deburring device for aluminum profiles is proposed to address the above problems. Utility Model Content
[0006] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.
[0007] The technical solution adopted by this utility model to solve its technical problem is as follows: An aluminum profile deburring device of this utility model includes an operating table, a movable servo motor fixedly connected to the side wall of the operating table; a lead screw fixedly connected to the output end of the movable servo motor; the lead screw is through-hole and rotatably connected to the operating table; a slider is threadedly connected to the middle of the movable servo motor; a grinding motor is fixedly connected to the side wall of the slider; a fixing rod is fixedly connected to the output end of the grinding motor; the fixing rod is through-hole and rotatably connected to the slider; multiple limiting blocks are fixedly connected to the surface of the fixing rod; multiple first spring telescopic rods are fixedly connected inside the limiting blocks; the first springs... A locking block is fixed to the end of the telescopic rod; the end of the locking block is inclined; a grinding wheel is slidably fitted onto the surface of the limiting block; multiple support plates are fixed to the inner surface of the operating table; a rotating assembly is provided on the side wall of the support plate; a cylinder is fixed to the end of the rotating assembly; an adjusting assembly is fixed to the output end of the cylinder; and a clamping plate is fixed to the end of the adjusting assembly. By using the limiting block and locking block to fix the grinding wheel, the grinding wheel can be quickly replaced by simply pressing and sliding when it needs to be replaced, thereby increasing the speed of changing the grinding wheel during grinding. Thus, the replacement time when changing the grinding wheel can be reduced by the cooperation of the limiting block and locking block.
[0008] Preferably, the rotating component adjustment component includes a rotating servo motor; the rotating servo motor and the support plate are fixedly connected; a round rod is fixedly connected to the output end of the rotating servo motor; the round rod is through-mounted and rotatably connected to the support plate; the round rod and the cylinder are fixedly connected; by adding a rotating servo motor, the position of the workpiece can be adjusted without disassembly after the side to be polished is removed, thereby speeding up the deburring rate during polishing.
[0009] Preferably, the adjusting assembly includes a fixed plate; the fixed plate and the cylinder output end are fixedly connected; a plurality of second spring telescopic rods are fixedly connected to the side wall of the fixed plate; the ends of the second spring telescopic rods are fixedly connected to the clamping plate; by adding second spring telescopic rods, the clamping force can be increased when clamping the workpiece, and at the same time, the compression degree of the second spring telescopic rods can be adjusted to adjust the squeezing and fixing effect of the clamping plate on the workpiece when clamping the workpiece.
[0010] Preferably, a gooseneck tube is fixedly connected to the top of the slider; a nozzle is connected to the top of the gooseneck tube; and a water inlet pipe is connected to the side wall of the gooseneck tube. By adding a nozzle, the temperature can be reduced during deburring, and the polished area can be cleaned, making it easier to visually inspect the effect after deburring.
[0011] Preferably, a collection tank is provided in the middle of the operating table; a pipe is provided in the middle of the collection tank; by adding a collection tank, the wastewater after use can be collected, thereby reducing wastewater spillage.
[0012] Preferably, a rubber pad is fixed to the inner wall of the clamping plate; the rubber pad and the clamping plate are correspondingly arranged; the flexibility of the rubber pad can reduce the direct contact between the workpiece and the clamping plate when clamping the workpiece, thereby increasing protection and reducing damage through the flexibility of the rubber pad.
[0013] The advantages of this utility model are:
[0014] 1. The aluminum profile deburring device of this utility model uses a limiting block and a locking block to fix the grinding wheel. When the grinding wheel needs to be replaced, it can be quickly replaced by simply pressing and sliding. This increases the speed of changing the grinding wheel during grinding. The combination of the limiting block and the locking block reduces the replacement time when changing the grinding wheel.
[0015] 2. The aluminum profile deburring device of this utility model can adjust the position of the workpiece without disassembly after grinding the side that needs to be ground by adding a rotation servo motor, thereby speeding up the deburring rate during grinding. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the main body of this utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the grinding wheel in this utility model;
[0019] Figure 3 This is a schematic diagram of the gooseneck tube in this utility model;
[0020] Figure 4 This is a schematic diagram of the limiting block in this utility model;
[0021] Figure 5 This is a schematic diagram of the structure of the rubber pad in this utility model.
[0022] In the diagram: 1. Control panel; 11. Motion servo motor; 12. Lead screw; 13. Slider; 14. Grinding motor; 15. Fixed rod; 16. Limit block; 17. First spring telescopic rod; 18. Locking block; 19. Grinding wheel; 101. Support plate; 102. Rotating assembly; 103. Clamping plate; 104. Cylinder; 105. Adjusting assembly; 2. Rotating servo motor; 21. Round rod; 3. Fixed plate; 31. Second spring telescopic rod; 4. Gooseneck tube; 41. Nozzle; 42. Water inlet pipe; 5. Collection tank; 51. Pipe; 6. Rubber pad. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0024] Specific implementation examples are given below.
[0025] like Figures 1 to 5As shown in the embodiment of this utility model, an aluminum profile deburring device includes an operating table 1. A moving servo motor 11 is fixedly connected to the side wall of the operating table 1. A lead screw 12 is fixedly connected to the output end of the moving servo motor 11. The lead screw 12 is through-hole and rotatably connected to the operating table 1. A slider 13 is threadedly connected to the middle of the moving servo motor 11. A grinding motor 14 is fixedly connected to the side wall of the slider 13. A fixing rod 15 is fixedly connected to the output end of the grinding motor 14. The fixing rod 15 is through-hole and rotatably connected to the slider 13. A plurality of limiting blocks 16 are fixedly connected to the surface of the fixing rod 15. A plurality of first spring telescopic rods 17 are fixedly connected inside the limiting blocks 16. The ends of the first spring telescopic rods 17 are fixedly connected to... The system includes a locking block 18 with an inclined end; a grinding wheel 19 is slidably fitted onto the surface of a limiting block 16; multiple support plates 101 are fixedly connected to the inner surface of the operating table 1; a rotating assembly 102 is provided on the side wall of the support plate 101; a cylinder 104 is fixedly connected to the end of the rotating assembly 102; an adjusting assembly 105 is fixedly connected to the output end of the cylinder 104; and a clamping plate 103 is fixedly connected to the end of the adjusting assembly 105. During operation, the workpiece is first placed in the middle of the operating table 1, and then the cylinder 104 is activated to move the clamping plate 103 closer to both ends of the workpiece, thereby clamping and fixing it. The clamping force can be adjusted using the adjusting assembly 105. Then, the grinding wheel 19 is placed on the fixing rod 1. 5. The surface then moves towards the limiting block 16 to engage. During movement, it will contact the locking block 18. At this time, the locking block 18 will move into the fixed rod 15 due to the movement of the grinding wheel 19. When the locking block 18 moves, it will squeeze and compress the first spring telescopic rod 17. After the grinding wheel 19 passes the locking block 18, the locking block 18 will leave the fixed rod 15 due to the rebound of the first spring telescopic rod 17, thereby blocking the grinding wheel 19 and keeping it on the fixed rod 15. Then, the grinding motor 14 is started, causing the grinding motor 14 to drive the fixed rod 15 to rotate. When the fixed rod 15 rotates, the limiting block 16 will push the grinding wheel 19 to rotate. When the grinding wheel 19 rotates, the moving servo motor 11 can be started, thereby driving the lead screw 12 to move. When the lead screw 12 rotates, it moves the slider 13, allowing the grinding wheel 19 to grind and remove burrs along the workpiece surface. Once one side is finished grinding, the rotating assembly 102 can be activated to adjust the grinding position. When the grinding wheel 19 wears out after prolonged use, the locking block 18 is pressed into the fixing rod 15, and then the grinding wheel 19 is slid out for replacement. By using the limiting block 16 and the locking block 18 to fix the grinding wheel 19, when it needs to be replaced, simply pressing and sliding is sufficient to quickly replace and install the grinding wheel 19, thereby increasing the speed of changing the grinding wheel 19 during grinding. Thus, the cooperation of the limiting block 16 and the locking block 18 can reduce the replacement time when changing the grinding wheel 19.
[0026] like Figures 1 to 5As shown, the rotating assembly 102 and the adjusting assembly 105 include a rotating servo motor 2; the rotating servo motor 2 and the support plate 101 are fixedly connected; a round rod 21 is fixedly connected to the output end of the rotating servo motor 2; the round rod 21 is through-hole and rotatably connected to the support plate 101; the round rod 21 and the cylinder 104 are fixedly connected; during operation, after the burrs on one side of the workpiece are polished, the rotating servo motor 2 can be started. At this time, the rotating servo motor 2 drives the round rod 21 to rotate, thereby driving the cylinder 104 to rotate. During rotation, the workpiece will be rotated, thereby adjusting the polishing position; by adding the rotating servo motor 2, the position of the workpiece can be adjusted without disassembly and installation after the side that needs to be polished is finished, thereby speeding up the deburring rate during polishing.
[0027] like Figures 1 to 5 As shown, the adjustment assembly 105 includes a fixed plate 3; the fixed plate 3 and the output end of the cylinder 104 are fixedly connected; a plurality of second spring telescopic rods 31 are fixedly connected to the side wall of the fixed plate 3; the ends of the second spring telescopic rods 31 and the clamping plate 103 are fixedly connected; during operation, when the cylinder 104 pushes the clamping plate 103 to clamp and fix the workpiece, the clamping plate 103 contacts the workpiece, and when the cylinder 104 continues to push, it will compress the second spring telescopic rods 31. When the second spring telescopic rods 31 are compressed, the pushing force on the clamping plate 103 will increase, thereby the clamping force of the clamping plate 103 on the workpiece will be stronger; by adding the second spring telescopic rods 31, the clamping force can be increased when clamping the workpiece, and at the same time, the compression degree of the second spring telescopic rods 31 can be adjusted to adjust the squeezing and fixing effect of the clamping plate 103 on the workpiece.
[0028] like Figures 1 to 2 As shown, a gooseneck tube 4 is fixedly connected to the top of the slider 13; a nozzle 41 is connected to the top of the gooseneck tube 4; a water inlet pipe 42 is connected to the side wall of the gooseneck tube 4; during operation, when the grinding wheel 19 grinds the workpiece, the water inlet pipe 42 can be connected to a water pump, and the water source flows through the gooseneck tube 4 into the nozzle 41 and is sprayed out. Then the gooseneck tube 4 is bent to spray the water source to the grinding position, thereby cooling the grinding process; by adding a nozzle 41, the temperature can be reduced during deburring, and the grinding position can be cleaned at the same time, making it easier to visually inspect the effect after deburring.
[0029] like Figures 1 to 2 As shown, a collection tank 5 is provided in the middle of the operating table 1; a pipe 51 is provided in the middle of the collection tank 5; during operation, when water is sprayed out, it will fall onto the surface of the operating table 1 and enter the collection tank 5 for storage. When there is a lot of water in the collection tank 5, the water in the collection tank 5 can be extracted through the pipe 51; by adding a collection tank 5, the wastewater after use can be collected, thereby reducing wastewater spillage.
[0030] like Figure 5 As shown, a rubber pad 6 is fixed to the inner wall of the clamping plate 103; the rubber pad 6 and the clamping plate 103 are correspondingly arranged; during operation, when the clamping plate 103 clamps the workpiece, the rubber pad 6 will first contact the workpiece, thereby reducing the hard contact between the workpiece and the clamping plate 103, thus increasing the protection of the workpiece; the flexibility of the rubber pad 6 can reduce the direct contact between the workpiece and the clamping plate 103 when clamping the workpiece, thereby increasing protection and reducing damage through the flexible characteristics of the rubber pad 6.
[0031] Working principle: First, the workpiece is placed in the middle of the operating table 1, and then the cylinder 104 is activated to push the clamping plate 103 to move closer to both ends of the workpiece, thereby clamping and fixing it. At the same time, the clamping force can be adjusted by adjusting the component 105. Then, the grinding wheel 19 is placed on the surface of the fixing rod 15 and moves closer to the limiting block 16 to engage. During the movement, it will contact the locking block 18. At this time, the locking block 18 will move inward into the fixing rod 15 due to the movement of the grinding wheel 19. When the locking block 18 moves, it will squeeze and compress the first spring telescopic rod 17. After the grinding wheel 19 passes the locking block 18, the locking block 18 will be released due to the rebound of the first spring telescopic rod 17. Open the fixed rod 15 to block the grinding wheel 19, keeping it on the fixed rod 15. Then start the grinding motor 14 to drive the fixed rod 15 to rotate. When the fixed rod 15 rotates, the limit block 16 will push the grinding wheel 19 to rotate. When the grinding wheel 19 rotates, the moving servo motor 11 can be started to drive the lead screw 12 to rotate. When the lead screw 12 rotates, it will move the slider 13. At this time, the grinding wheel 19 can grind and remove burrs along the surface of the workpiece. When grinding on one side is completed, the rotating component 102 can be started to adjust the grinding position. When the grinding wheel 19 wears out after long-term use, the locking block will be engaged. 18. Press into the fixed rod 15 and then slide the grinding wheel 19 to remove and replace it; After the burrs on one side of the workpiece are ground, the rotating servo motor 2 can be started. At this time, the rotating servo motor 2 drives the round rod 21 to rotate, which in turn drives the cylinder 104 to rotate. During the rotation, the workpiece will be rotated, thereby adjusting the grinding position; When the cylinder 104 pushes the clamping plate 103 to clamp and fix the workpiece, the clamping plate 103 contacts the workpiece. When the cylinder 104 continues to push, it will compress the second spring telescopic rod 31. When the second spring telescopic rod 31 is compressed, it will increase the pushing force on the clamping plate 103, so the clamping force of the clamping plate 103 will be stronger when it clamps the workpiece. When the grinding wheel 19 grinds the workpiece, the water inlet pipe 42 can be connected to a water pump, and the water source flows through the gooseneck pipe 4 into the nozzle 41 and is sprayed out. Then the gooseneck pipe 4 is bent to spray the water source to the grinding position, thereby cooling the grinding process. After the water source is sprayed out, it will fall onto the surface of the operating table 1 and enter the collection tank 5 for storage. When there is a lot of water in the collection tank 5, the water source in the collection tank 5 can be extracted through the pipe 51. When the clamping plate 103 clamps the workpiece, the rubber pad 6 will contact the workpiece first, thereby reducing the hard contact between the workpiece and the clamping plate 103, thus increasing the protection of the workpiece.
[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A deburring device for aluminum profiles, characterized in that: The system includes an operating table (1), on which a mobile servo motor (11) is fixedly connected to the side wall; a lead screw (12) is fixedly connected to the output end of the mobile servo motor (11); the lead screw (12) is through-hole and rotatably connected to the operating table (1); a slider (13) is threadedly connected to the middle of the mobile servo motor (11); a grinding motor (14) is fixedly connected to the side wall of the slider (13); a fixing rod (15) is fixedly connected to the output end of the grinding motor (14); the fixing rod (15) is through-hole and rotatably connected to the slider (13); and multiple limit blocks (16) are fixedly connected to the surface of the fixing rod (15); the ... Multiple first spring telescopic rods (17) are fixedly connected inside the positioning block (16); a locking block (18) is fixedly connected to the end of the first spring telescopic rod (17); the end of the locking block (18) is set with an inclined surface; a grinding wheel (19) is slidably fitted on the surface of the positioning block (16); multiple support plates (101) are fixedly connected inside the surface of the operating table (1); a rotating assembly (102) is provided on the side wall of the support plate (101); a cylinder (104) is fixedly connected to the end of the rotating assembly (102); an adjusting assembly (105) is fixedly connected to the output end of the cylinder (104); a clamping plate (103) is fixedly connected to the end of the adjusting assembly (105).
2. The aluminum profile deburring device according to claim 1, characterized in that: The rotating assembly (102) adjustment assembly (105) includes a rotating servo motor (2); the rotating servo motor (2) and the support plate (101) are fixedly connected; a round rod (21) is fixedly connected to the output end of the rotating servo motor (2); the round rod (21) is through the support plate (101) and rotatably connected; the round rod (21) and the cylinder (104) are fixedly connected.
3. The aluminum profile deburring device according to claim 2, characterized in that: The adjustment assembly (105) includes a fixed plate (3); the fixed plate (3) and the output end of the cylinder (104) are fixedly connected; a plurality of second spring telescopic rods (31) are fixedly connected to the side wall of the fixed plate (3); the ends of the second spring telescopic rods (31) and the clamping plate (103) are fixedly connected.
4. The deburring device for aluminum profiles according to claim 3, characterized in that: The top of the slider (13) is fixed to a gooseneck tube (4); the top of the gooseneck tube (4) is connected to a nozzle (41); the side wall of the gooseneck tube (4) is connected to a water inlet pipe (42).
5. The deburring device for aluminum profiles according to claim 4, characterized in that: The operating table (1) has a collection trough (5) in the middle; the collection trough (5) has a pipe (51) in the middle.
6. The aluminum profile deburring device according to claim 5, characterized in that: A rubber pad (6) is fixed to the inner wall of the clamp (103); the rubber pad (6) and the clamp (103) are arranged correspondingly.