Glue filling real-time weighing mechanism

Abstract

The utility model provides a kind of glue filling real-time weighing mechanism, it makes the glue filling weight of every super capacitor identical, ensure the stable performance of product.It includes: glue filling module, it includes vertical mounting bracket, glue filling mechanism;Product moves mechanism, it includes portal frame, the crossbeam of the portal frame is provided with Y direction drive module, the output of Y direction drive module is provided with Z direction lifting mechanism, the output of Z direction lifting mechanism is connected with handling clamping mechanism, and the handling clamping mechanism is used to handle product;And glue filling weighing module, it includes base, real-time weighing module, product placing seat, the upper surface of the base is fixed with real-time weighing module, the product placing seat is pressed and mounted in real-time weighing module, the weight of product and product placing seat is removed in advance in real-time weighing module, and then the glue of glue filling is weighed in real time.

Description

Technical Field

[0001] This utility model relates to the technical field of equipment dispensing, specifically to a real-time weighing mechanism for dispensing adhesive. Background Technology

[0002] During the manufacturing process of supercapacitors, glue needs to be poured into the interior through a dispensing port. Current technology typically involves placing the supercapacitor on a dispensing stage and filling it into the supercapacitor's cavity using a flow meter. However, due to common issues such as material blockage in the flow channel system, unreliable flow rate release, or residual material from the previous device being poured into the next device during the next dispensing cycle, the supercapacitor cannot be precisely filled with the set weight of glue, leading to performance variations. Therefore, there is an urgent need to develop a mechanism for dispensing supercapacitors to ensure that each supercapacitor receives the same amount of glue, thus guaranteeing stable product performance. Utility Model Content

[0003] To address the aforementioned issues, this invention provides a real-time weighing mechanism for dispensing glue, which ensures that the dispensing weight of each supercapacitor is the same, thereby guaranteeing the stable performance of the product.

[0004] A real-time weighing mechanism for dispensing adhesive, characterized in that it comprises:

[0005] The dispensing module includes a vertical mounting bracket and a dispensing mechanism;

[0006] The product handling mechanism includes a gantry frame, on which a Y-axis drive module is provided. The output end of the Y-axis drive module is provided with a Z-axis lifting mechanism. The output end of the Z-axis lifting mechanism is connected to a handling clamping mechanism, which is used to handle products.

[0007] And a glue-pouring weighing module, which includes a base, a real-time weighing module, and a product placement seat. The real-time weighing module is fixed on the upper surface of the base, and the product placement seat is pressed onto the real-time weighing module. The real-time weighing module pre-removes the weight of the product and the product placement seat, and then weighs the glue being poured in real time.

[0008] The glue dispensing module and the product transfer mechanism are arranged on both sides of the glue dispensing and weighing module in the X direction. The handling and clamping mechanism transfers the product to the product placement seat, and the glue dispensing head of the glue dispensing mechanism is aligned with the glue injection port of the product to perform glue dispensing operation.

[0009] Its further features are:

[0010] The vertical mounting frame includes two side columns and a mounting plate. The glue dispensing mechanism includes a Z-axis lifting module and a glue dispensing gun assembly. The base of the Z-axis lifting module is fixedly mounted on the upper end of the mounting plate facing the surface of the glue dispensing and weighing module. The glue dispensing gun assembly is installed at the output end of the Z-axis lifting module. The lower glue dispensing head of the glue dispensing gun assembly is arranged downwards.

[0011] The mounting plate has a pre-set guide clearance hole at the bottom. Two guide columns are provided on the back side of the mounting plate away from the glue dispensing and weighing module. The glue dispensing mechanism also includes a glue storage container. The glue storage container is placed at the material placement position of the front output end of the X translation module. The bottom sides of the base of the X translation module are fitted with the guide columns. The X translation module is higher than the glue dispensing position of the glue dispensing head of the glue gun assembly.

[0012] The Z-axis lifting module includes a first lifting cylinder and a second lifting cylinder. In the glue replenishment state, the X-axis translation module drives the glue storage container to be located directly below the glue dispensing head. The first lifting cylinder drives the glue dispensing head to descend and absorb glue for glue replenishment. Afterward, the first lifting cylinder rises, and the X-axis translation module drives the glue storage container to reset. In the glue dispensing state, the glue dispensing head is located directly above the glue injection port of the product. The first lifting cylinder and the second lifting cylinder descend synchronously, so that the glue dispensing head is positioned at the glue injection port and then performs the glue dispensing operation.

[0013] By adopting this utility model, the required glue weight is preset according to the supercapacitor's settings. Then, the product is transferred to the product placement seat through a handling clamping mechanism. After that, the glue-filling head of the glue-filling mechanism is aligned with the glue-filling port of the product to perform the glue-filling operation. When the glue-filling weight reaches the preset weight, the glue-filling stops. The real-time weighing module and the glue-filling mechanism are driven by a linkage system. The linkage system is a mature system. It monitors the glue-filling amount of the real-time weighing module before it reaches the preset standard (with a reserved glue-filling delay). It cuts off the power of the glue-filling mechanism in advance, so that the glue-filling delay amount at the end of the glue-filling mechanism is just poured into the product, so that the glue-filling weight reaches the preset standard value. This ensures that the glue-filling weight of each supercapacitor is the same, thus ensuring the stable performance of the product. Attached Figure Description

[0014] Figure 1 This is a perspective view of the present utility model;

[0015] Figure 2 This is a perspective view of the product transfer mechanism of this utility model;

[0016] Figure 3 This is a three-dimensional assembly view of the glue-filling module and the glue-filling weighing module of this utility model;

[0017] The names corresponding to the serial numbers in the diagram are as follows:

[0018] Glue-pouring module 100, product transfer mechanism 200, glue-pouring weighing module 300, product 400;

[0019] Vertical mounting bracket 10, column 11, mounting plate 12, guide clearance hole 13, guide column 14, glue dispensing mechanism 20, gantry frame 30, crossbeam 31, Y-axis drive module 40, Z-axis lifting mechanism 50, handling clamping mechanism 60, second sensor 61, base 70, real-time weighing module 80, product placement seat 90, first sensor 91, Z-axis lifting module 110, first lifting cylinder 111, second lifting cylinder 112, glue dispensing gun assembly 120, glue dispensing head 121, glue storage container 130, X-axis translation module 140. Detailed Implementation

[0020] A real-time weighing mechanism for glue dispensing, see Figures 1-3 It includes a dispensing module 100, a product transfer mechanism 200, and a dispensing weighing module 300;

[0021] The glue-dispensing module 100 includes a vertical mounting frame 10 and a glue-dispensing mechanism 20;

[0022] The product transfer mechanism 200 includes a gantry frame 30. A Y-axis drive module 40 is provided on the crossbeam 31 of the gantry frame 30. A Z-axis lifting mechanism 50 is provided at the output end of the Y-axis drive module 40. A transport clamping mechanism 60 is connected to the output end of the Z-axis lifting mechanism 50. The transport clamping mechanism 60 is used to transport the product 400.

[0023] The glue-pouring weighing module 300 includes a base 70, a real-time weighing module 80, and a product placement seat 90. The real-time weighing module 80 is fixed on the upper surface of the base 70, and the product placement seat 90 is pressed onto the real-time weighing module 80. The real-time weighing module 80 pre-removes the weight of the product 400 and the product placement seat 90 (referred to as tare) and then weighs the glue being poured in real time.

[0024] The dispensing module 100 and the product transfer mechanism 200 are arranged on both sides of the dispensing and weighing module 300 in the X direction. The handling and clamping mechanism 200 transfers the product 400 into the product placement seat 90. The dispensing head 121 of the dispensing mechanism 20 is aligned with the dispensing port of the product 400 to perform dispensing operations.

[0025] In specific implementation: The vertical mounting frame 10 includes two side columns 11 and a mounting plate 12. The glue dispensing mechanism 20 includes a Z-axis lifting module 110 and a glue dispensing gun assembly 120. The base of the Z-axis lifting module 110 is fixedly mounted on the upper end of the mounting plate 12 facing the surface of the glue dispensing and weighing module 300. The glue dispensing gun assembly 120 is installed at the output end of the Z-axis lifting module 110. The lower glue dispensing head 121 of the glue dispensing gun assembly 120 is arranged downwards.

[0026] The mounting plate 12 has a guide clearance hole 13 pre-set below it. Two guide columns 14 are provided on the back side of the mounting plate 12 away from the glue dispensing and weighing module 300. The glue dispensing mechanism 20 also includes a glue storage container 130. The glue storage container 130 is placed at the material placement position of the front output end of the X translation module 140. The bottom sides of the base of the X translation module 140 are fitted with guide columns 14. The X translation module 140 is higher than the glue dispensing position of the glue dispensing head 121 of the glue gun assembly 120.

[0027] The Z-axis lifting module 110 includes a first lifting cylinder 111 and a second lifting cylinder 112. In the glue replenishment state, the X-axis translation module 140 drives the glue storage container 130 to be located directly below the glue dispensing head 121. The first lifting cylinder 111 drives the glue dispensing head 121 to descend and absorb glue for glue replenishment. Afterward, the first lifting cylinder 111 rises, and the X-axis translation module 140 drives the glue storage container 130 to reset. In the glue dispensing state, the glue dispensing head 121 is located directly above the glue injection port of the product 400. The first lifting cylinder 111 and the second lifting cylinder 112 descend synchronously, so that the glue dispensing head 121 is positioned at the glue injection port and then performs the glue dispensing operation.

[0028] In practice, the product placement base 90 is equipped with a first sensor 91, which is used to sense whether the product is placed in the correct position.

[0029] The transport and clamping mechanism 60 integrates a second sensor 61, which is used to sense whether the product is in place. The transport and clamping mechanism 60 is a pair of gripper mechanisms, which ensures reliable and stable clamping of the product.

[0030] Its working principle is as follows: The required weight for glue filling is preset according to the settings of the supercapacitor. Then, the product is transferred to the product placement seat through the handling and clamping mechanism. After that, the glue filling head of the glue filling mechanism is aligned with the glue filling port of the product to perform glue filling. When the glue filling weight reaches the set weight, the glue filling stops. The real-time weighing module and the glue filling mechanism are driven by a linkage system. The linkage system is a mature system. It monitors the glue filling amount of the real-time weighing module before it reaches the set standard (with a reserved glue filling amount). It cuts off the power of the glue filling mechanism in advance, so that the glue filling delay amount at the end of the glue filling mechanism is just poured into the product, so that the glue filling weight reaches the set standard value. This ensures that the glue filling weight of each supercapacitor is the same, ensuring the stable performance of the product.

[0031] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0032] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A real-time weighing mechanism for dispensing adhesive, characterized in that, It includes: The dispensing module includes a vertical mounting bracket and a dispensing mechanism; The product handling mechanism includes a gantry frame, on which a Y-axis drive module is provided. The output end of the Y-axis drive module is provided with a Z-axis lifting mechanism. The output end of the Z-axis lifting mechanism is connected to a handling clamping mechanism, which is used to handle products. And a glue-pouring weighing module, which includes a base, a real-time weighing module, and a product placement seat. The real-time weighing module is fixed on the upper surface of the base, and the product placement seat is pressed onto the real-time weighing module. The real-time weighing module pre-removes the weight of the product and the product placement seat, and then weighs the glue being poured in real time. The glue dispensing module and the product transfer mechanism are arranged on both sides of the glue dispensing and weighing module in the X direction. The handling and clamping mechanism transfers the product to the product placement seat, and the glue dispensing head of the glue dispensing mechanism is aligned with the glue injection port of the product to perform glue dispensing operation.

2. The real-time weighing mechanism for dispensing adhesive according to claim 1, characterized in that: The vertical mounting frame includes two side columns and a mounting plate. The glue dispensing mechanism includes a Z-axis lifting module and a glue dispensing gun assembly. The base of the Z-axis lifting module is fixedly mounted on the upper end of the mounting plate facing the surface of the glue dispensing and weighing module. The glue dispensing gun assembly is installed at the output end of the Z-axis lifting module, and the lower glue dispensing head of the glue dispensing gun assembly is arranged downwards.

3. The real-time weighing mechanism for dispensing adhesive according to claim 2, characterized in that: The mounting plate has a pre-set guide clearance hole at its lower part. Two guide columns are provided on the back side of the mounting plate away from the glue dispensing and weighing module. The glue dispensing mechanism also includes a glue storage container. The glue storage container is placed at the material placement position of the front output end of the X translation module. The bottom sides of the base of the X translation module are fitted with the guide columns. The X translation module is higher than the glue dispensing position of the glue dispensing head of the glue gun assembly.

4. The real-time weighing mechanism for dispensing adhesive according to claim 3, characterized in that: The Z-axis lifting module includes a first lifting cylinder and a second lifting cylinder. In the glue replenishment state, the X-axis translation module drives the glue storage container to be located directly below the glue dispensing head. The first lifting cylinder drives the glue dispensing head to descend and absorb glue for glue replenishment. Afterward, the first lifting cylinder rises, and the X-axis translation module drives the glue storage container to reset. In the glue dispensing state, the glue dispensing head is located directly above the glue injection port of the product, and the first lifting cylinder and the second lifting cylinder descend synchronously.

Images