A regenerative product brick cleaner

The combined design of roller conveyor and water spray frame enables efficient cleaning of recycled finished bricks, solving the problems of low cleaning efficiency and weak brick adhesion in existing technologies, and ensuring the structural stability of buildings.

CN224359023UActive Publication Date: 2026-06-16XIANGYANG MUNICIPAL NEW MATERIAL CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XIANGYANG MUNICIPAL NEW MATERIAL CO LTD
Filing Date
2025-07-14
Publication Date
2026-06-16

AI Technical Summary

Technical Problem

The existing recycled bricks are inefficient in the cleaning process and cannot meet the needs of rapid industrial cleaning. Furthermore, manual cleaning affects the bonding strength of the bricks and the structural stability of the building.

Method used

A roller conveyor is used to move the bricks, and a lifting cylinder and a screw drive are used to adjust the position of the water spray frame. The water spray nozzles clean the bricks from all directions, and the guide brackets and limit devices ensure the straight conveying and accurate positioning of the bricks.

Benefits of technology

It improves cleaning efficiency, ensures uniform and thorough cleaning of bricks, adapts to different brick sizes, prevents displacement, reduces operational risks, and meets the needs of rapid industrial cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the finished brick field discloses a regenerated finished brick cleaning device, including drum conveyer, gantry, support rod, lifting oil cylinder, horizontal bar, second drive motor, screw thread screw rod, guide slide rail, slide table, water spray frame and guide support etc. constitute. The drum conveyer is driven by the first drive motor, and the lifting oil cylinder can drive the water spray frame to realize vertical direction position adjustment, and the second drive motor drives the slide table to drive the water spray frame to reciprocate along the direction of the drum conveyer, and the brick on the opposite material plate is repeatedly washed. The utility model through the cooperation of each component has the effect that the cleaning efficiency is high, and the maintenance is easy.
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Description

Technical Field

[0001] This utility model relates to the field of finished brick technology, and in particular to a cleaner for recycled finished bricks. Background Technology

[0002] Recycled bricks are made from construction waste, discarded bricks, and other recycled materials through a series of processes including crushing, screening, mixing, pressing, and sintering. This effectively solves the problem of construction waste disposal and reduces reliance on natural raw materials. However, during collection, transportation, and processing, recycled bricks inevitably become contaminated with impurities such as mud, dust, and oil. These impurities severely affect the appearance of the bricks and, during construction, can lead to weak bonding between bricks, impacting the structural stability of buildings and reducing the overall strength of walls. Currently, cleaning recycled bricks after molding mainly relies on manual water pipes, which is inefficient and hinders rapid industrial application. Utility Model Content

[0003] The purpose of this invention is to provide a recycled finished brick cleaner that has high cleaning efficiency and is easy to maintain.

[0004] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a recycled finished brick cleaner, comprising a roller conveyor, wherein the rollers of the roller conveyor are driven by a first drive motor, a shelf with multiple filter holes is placed on the roller conveyor, a gantry frame is fixedly installed on both sides of the roller conveyor, the gantry frame spans across the roller conveyor, a support rod parallel to the roller conveyor is fixedly connected to one side of the gantry frame, a lifting cylinder is fixedly connected to the upper end of the support rod, a transverse rod is fixedly connected to the piston rod of the lifting cylinder facing upward, and a... Equipped with a second drive motor, the output shaft of which is fixedly connected to a threaded screw. A horizontal rod is also fixedly connected to guide rails located on both sides of the threaded screw. A slide table is threadedly connected to the threaded screw, and the two ends of the slide table slide in cooperation with the guide rails. A water spray frame is threadedly connected to the lower end of the slide table. Multiple water spray nozzles are arranged at the lower end of the water spray frame. The upper end of the water spray frame is connected to a water tank through a water supply hose. Multiple guide supports are fixedly connected at intervals at the lower end of the gantry frame. The guide supports are located above the shelf. When the bricks are placed on the shelf, the guide supports are located on the left and right sides of the bricks.

[0005] By adopting the above technical solution, the first drive motor drives the rollers of the roller conveyor to rotate, thereby moving the bricks placed on the shelf; the lifting cylinder drives the horizontal rod to rise and fall through the extension and retraction of the piston rod, realizing the vertical position adjustment of the water spray frame to accommodate bricks of different sizes; the second drive motor drives the threaded screw to rotate, and through the threaded transmission, the slide table moves back and forth along the direction parallel to the roller conveyor under the restriction of the guide rail, so that the water spray frame can spray water to clean different positions of the bricks; the water in the water tank is delivered to the water spray frame through the water supply hose and sprayed out through the spray nozzle to rinse the bricks; the guide bracket is located above the shelf and on the left and right sides of the bricks, used to guide and limit the bricks during the conveying process to prevent the bricks from deviating.

[0006] A further feature of this invention is that the guide support includes a vertical rod and a partition rod. One end of the vertical rod is fixedly connected to the lower end of the gantry frame, and the other end is perpendicularly connected to the partition rod. The partition rod is parallel to the roller conveyor, and a channel larger than the width of the brick is formed between adjacent partition rods.

[0007] By adopting the above technical solution, the bricks move along the channel formed by the dividing rods under the drive of the roller conveyor, ensuring that the bricks maintain linear motion during the conveying process.

[0008] A further feature of this invention is that the support rod is also fixedly connected to a telescopic guide rod, which is arranged parallel to both sides of the lifting cylinder, and the upper end of the telescopic guide rod is fixedly connected to the transverse rod.

[0009] By adopting the above technical solution, when the lifting cylinder drives the horizontal bar to rise and fall, the telescopic guide rod can extend and retract synchronously with the horizontal bar, and provide guidance and support for it, limiting the horizontal bar from swaying or deviating during the lifting and falling process.

[0010] A further feature of this invention is that a limiting rod is fixedly connected to the upper end of the slide, the limiting rod spans across the threaded screw, a plurality of limiting holes are provided on the limiting rod at intervals, a limiting block is inserted into the limiting hole, a position sensor is fixedly fixed to the upper end of the slide, the position sensor slides in contact with the bottom surface of the limiting block, and the position sensor is signal-connected to the second drive motor.

[0011] By adopting the above technical solution, the multiple limiting holes on the limiting rod provide multiple adjustable limiting positions for the movement stroke of the slide table, adjusting the movement range of the spray frame. When the slide table moves under the drive of the threaded screw, the position sensor slides in contact with the bottom surface of the limiting block. When the position of the limiting block is detected, a signal is transmitted to the second drive motor to control the second drive motor to change the rotation direction, thereby realizing the control of the movement stroke of the slide table.

[0012] A further feature of this invention is that the water delivery hose passes upward through the slide and connects to the water tank.

[0013] By adopting the above technical solution, the water delivery hose will not be affected by problems such as pulling or tangling during the movement and lifting of the water spray frame driven by the slide table.

[0014] A further feature of this invention is that a water filter tank is provided below the roller conveyor. The water filter tank has a rectangular trough structure, and the bottom of the water filter tank is connected to an external drainage system through a sewage pipe.

[0015] By adopting the above technical solution, the filter tank can collect the wastewater generated during the cleaning process, preventing wastewater from dripping directly onto the ground and reducing the risk of operators slipping.

[0016] The beneficial effects of this utility model are:

[0017] 1. This utility model uses a first drive motor to drive a roller conveyor, and a second drive motor to drive a threaded screw to achieve the reciprocating movement of the water spray frame, so that the water spray frame can spray water to clean different positions of the bricks, thereby improving cleaning efficiency and meeting the needs of rapid industrial cleaning.

[0018] 2. The lifting cylinder of this utility model can drive the horizontal rod to rise and fall, thereby adjusting the position of the water spray frame in the vertical direction to adapt to recycled finished bricks of different specifications. During the lifting process of the lifting cylinder, the guide rod can also share the lateral force of the cylinder, effectively preventing the horizontal rod from tilting or shaking, and ensuring that the water spray frame moves smoothly.

[0019] 3. This utility model uses a guide bracket to move the bricks along the channel formed by the separator rod during the conveying process, ensuring that the bricks maintain a straight line movement, preventing deviation, and ensuring accurate cleaning position.

[0020] 4. The limiting rod of this utility model is equipped with a limiting block that works in conjunction with the position sensor. By limiting the lateral movement of the slide table, the slide table drives the water spray frame to move only in the area above the roller conveyor, thereby further improving the cleaning efficiency. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of the overall structure of a recycled finished brick cleaner according to this utility model.

[0023] Figure 2 yes Figure 1 A magnified view of a portion of AA.

[0024] Figure 3 This is a schematic diagram of another angle of the structure of a recycled finished brick cleaner according to this utility model.

[0025] In the diagram, 1. Roller conveyor; 2. First drive motor; 3. Shelf; 31. Filter hole; 4. Gantry frame; 5. Guide bracket; 51. Vertical rod; 52. Divider rod; 6. Support rod; 7. Lifting cylinder; 8. Telescopic guide rod; 9. Horizontal rod; 10. Second drive motor; 11. Threaded screw; 12. Guide rail; 13. Slide table; 14. Limiting rod; 141. Limiting hole; 142. Limiting block; 15. Position sensor; 16. Spray frame; 161. Spray nozzle; 162. Water supply hose; 17. Water tank; 18. Filter pool. Detailed Implementation

[0026] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0027] A type of recycled finished brick cleaner, such as Figures 1-3As shown, the system includes a roller conveyor 1, whose rollers are driven by a first drive motor 2. A shelf 3 with multiple filter holes 31 is placed on the roller conveyor 1. A gantry frame 4 is fixedly installed on both sides of the roller conveyor 1, spanning across it. A support rod 6 parallel to the roller conveyor 1 is fixedly connected to one side of the gantry frame 4. A lifting cylinder 7 is fixedly connected to the upper end of the support rod 6. A transverse rod 9 is fixedly connected to the piston rod of the lifting cylinder 7 facing upwards. A second drive motor 10 is fixedly installed on one side of the transverse rod 9. A threaded screw 11 is fixedly connected to the output shaft of the second drive motor 10. Guide rails 12 located on both sides of the threaded screw 11 are also fixedly connected to the transverse rod 9. A slide table 13 is threadedly connected to the threaded screw 11, and the two ends of the slide table 13 slide against the guide rails 12. In conjunction with this, a water spray frame 16 is threadedly connected to the lower end of the slide table 13. Multiple water spray nozzles 161 are arranged at the lower end of the water spray frame 16. The upper end of the water spray frame 16 is connected to the water tank 17 through a water supply hose 162. Multiple guide brackets 5 are fixedly connected at intervals at the lower end of the gantry frame 4. The guide brackets 5 are located above the shelf 3. When the bricks are placed on the shelf 3, the guide brackets 5 are located on the left and right sides of the bricks. A limit rod 14 is fixedly connected to the upper end of the slide table 13. The limit rod 14 spans across the threaded screw 11. Multiple limit holes 141 are provided at intervals on the limit rod 14. Limit blocks 142 are inserted into the limit holes 141. A position sensor 15 is fixedly connected to the upper end of the slide table 13. The position sensor 15 slides in contact with the bottom surface of the limit block 142, and the position sensor 15 is signal-connected to the second drive motor 10.

[0028] Its working principle: In the initial state, the hydraulic cylinder 7 is raised to adjust the height of the water spray frame 16 to 80cm from the surface of the brick. The limiting block 142 has a T-shaped structure and is inserted into the two limiting holes 141 near the top of the roller conveyor 1 to establish a mechanical limiting boundary. Then, the second drive motor 10 is started, and the threaded screw 11 drives the slide table 13 to move between the T-shaped limiting blocks 142. At this point, the second drive motor 10 is stopped, and the position sensor 15 is activated. The position sensor 15 is an inductive proximity sensor of KGE8 with a detection distance set to 5mm. During the cleaning process, the first drive motor 2 is started, and the roller conveyor 1 drives the slide table 13 to move between the T-shaped limiting blocks 142. As the shelf 3 moves toward the cleaning area, the second drive motor 10 is simultaneously activated. The slide table 13 drives the spray frame 16 to reciprocate on the threaded screw 11. The spray nozzle 161 at the lower end of the spray frame 16 rinses the surface of the bricks. When the KGE8 position sensor 15 at the upper end of the spray frame 16 contacts the T-shaped limit block 142, the KGE8 position sensor 15 sends a signal to the second drive motor 10, causing the second drive motor 10 to brake and immediately rotate in the opposite direction. This causes the slide table 13 to drive the spray frame 16 to move in the opposite direction. During the period when the shelf 3 passes through the cleaning area, the spray frame 16 completes two reciprocating movements to ensure that the surface of the bricks on the shelf 3 is thoroughly cleaned.

[0029] Specifically, the guide support 5 includes a vertical rod 51 and a partition rod 52. One end of the vertical rod 51 is fixedly connected to the lower end of the gantry frame 4, and the other end is vertically connected to the partition rod 52. The partition rod 52 is parallel to the roller conveyor 1, and a channel larger than the width of the brick is formed between adjacent partition rods 52. Under the drive of the roller conveyor 1, the brick moves along the channel formed by the partition rod 52, ensuring that the brick maintains a straight line during the conveying process.

[0030] Specifically, the support rod 6 is also fixedly connected to a telescopic guide rod 8, which is arranged parallel to both sides of the lifting cylinder 7. The upper end of the telescopic guide rod 8 is fixedly connected to the transverse rod 9. The telescopic guide rod 8 is of model SGP20-300 and can extend and retract synchronously with the transverse rod 9, providing guidance and support, and limiting the transverse rod 9 from swaying or deviating during the lifting process.

[0031] Specifically, the water delivery hose 162 passes upward through the slide table 13 and connects to the water tank 17. During the movement and lifting of the water spray frame 16 driven by the slide table 13, the water delivery hose 162 will not be affected by problems such as pulling or tangling.

[0032] Specifically, a water filter tank 18 is provided below the roller conveyor 1. The water filter tank 18 has a rectangular trough structure. The bottom of the water filter tank 18 is connected to the external drainage system through a sewage pipe. The water tank can collect the sewage generated during the cleaning process, preventing sewage from dripping directly onto the ground and reducing the risk of operators slipping.

Claims

1. A recycled finished brick cleaner, comprising a roller conveyor (1), wherein the rollers of the roller conveyor (1) are driven by a first drive motor (2), and a shelf (3) with multiple filter holes (31) is placed on the roller conveyor (1), characterized in that: A gantry frame (4) is fixedly installed on both sides of the roller conveyor (1). The gantry frame (4) spans across the roller conveyor (1). A support rod (6) parallel to the roller conveyor (1) is fixedly connected to one side of the gantry frame (4). A lifting cylinder (7) is fixedly connected to the upper end of the support rod (6). A transverse rod (9) is fixedly connected to the piston rod of the lifting cylinder (7) facing upward. A second drive motor (10) is fixedly installed on one side of the transverse rod (9). A threaded screw (11) is fixedly connected to the output shaft of the second drive motor (10). The transverse rod (9) is also fixedly connected to guides located on both sides of the threaded screw (11). The slide rail (12) is threaded with a slide table (13). The two ends of the slide table (13) are slidably connected to the guide slide rail (12). The lower end of the slide table (13) is threaded with a water spray frame (16). The lower end of the water spray frame (16) is provided with multiple water spray nozzles (161). The upper end of the water spray frame (16) is connected to the water tank (17) through a water supply hose (162). The lower end of the gantry frame (4) is fixedly connected with multiple guide brackets (5) at intervals. The guide brackets (5) are located above the shelf (3). When the brick is placed on the shelf (3), the guide brackets (5) are located on the left and right sides of the brick.

2. The recycled finished brick cleaner according to claim 1, characterized in that: The guide support (5) includes a vertical rod (51) and a partition rod (52). One end of the vertical rod (51) is fixedly connected to the lower end of the gantry frame (4), and the other end is vertically connected to the partition rod (52). The partition rod (52) is parallel to the roller conveyor (1), and a channel larger than the width of the brick is formed between adjacent partition rods (52).

3. The recycled finished brick cleaner according to claim 1, characterized in that: The support rod (6) is also fixedly connected to a telescopic guide rod (8), which is arranged parallel to both sides of the lifting cylinder (7). The upper end of the telescopic guide rod (8) is fixedly connected to the transverse rod (9).

4. A recycled finished brick cleaner according to claim 1, characterized in that: The upper end of the slide (13) is fixedly connected to a limiting rod (14), which spans across the threaded screw (11). The limiting rod (14) is provided with a plurality of limiting holes (141) at intervals.

5. A recycled finished brick cleaner according to claim 4, characterized in that: A limiting block (142) is inserted into the limiting hole (141), and a position sensor (15) is fixed at the upper end of the slide (13). The position sensor (15) slides in contact with the bottom surface of the limiting block (142), and the position sensor (15) is connected to the second drive motor (10) via signal.

6. A recycled finished brick cleaner according to claim 1, characterized in that: The water delivery hose (162) passes upward through the slide (13) and connects to the water tank (17).

7. A recycled finished brick cleaner according to claim 1, characterized in that: A water filter tank (18) is provided below the roller conveyor (1). The water filter tank (18) has a rectangular trough structure, and the bottom of the water filter tank (18) is connected to the external drainage system through a sewage pipe.