A quantitative filling machine for high-calcium cod intestines

Abstract

This application relates to the field of food processing machinery technology and discloses a quantitative filling machine for high-calcium cod sausages. The machine includes a base, with a storage bin on the top of the base via support legs. A conveyor cylinder is located below the storage bin. The bottom outlet of the storage bin is connected to the inlet of the conveyor cylinder via a flange. This quantitative filling machine for high-calcium cod sausages gradually compresses the material in the conveyor cylinder by increasing the pitch of the auger blades, stably pushing the material and ensuring it enters the quantitative chamber in a fixed amount. The quantitative chamber, in conjunction with a quantitative piston pushing assembly, performs quantitative filling, achieving stable conveying of high-viscosity, high-calcium cod sausage raw materials. This avoids blockages caused by the high viscosity of the high-calcium cod sausages during conveying, allowing for accurate quantitative filling, improving the production efficiency of high-calcium cod sausages, and ensuring the quality of the filled product.

Description

Technical Field

[0001] This application relates to the field of food processing machinery technology, specifically a quantitative filling machine for high-calcium cod intestines. Background Technology

[0002] In today's food processing industry, cod sausage, as a popular snack, continues to see growing market demand. High-calcium cod sausage, fortified with calcium compared to traditional cod sausage, further meets consumers' diverse nutritional needs and is increasingly favored by the market. However, the addition of high-calcium ingredients significantly affects the flowability of the product, increasing its viscosity.

[0003] Traditional filling machines are prone to problems such as clogging and inaccurate metering when filling high-viscosity, high-calcium cod sausage raw materials, resulting in reduced production efficiency and unstable product quality. Utility Model Content

[0004] To address the shortcomings of existing technologies, this application provides a quantitative filling machine for high-calcium cod sausages. This machine offers advantages such as stable conveying of high-viscosity high-calcium cod sausage raw materials, avoiding blockages during conveying due to the high viscosity of the sausages, accurate quantitative filling, improved production efficiency, and guaranteed filling quality. It solves the problems of blockages and inaccurate metering that often occur in traditional filling machines when filling high-viscosity high-calcium cod sausage raw materials, leading to reduced production efficiency and unstable product quality.

[0005] To achieve the aforementioned goal of stable conveying of high-viscosity, high-calcium cod sausage raw materials, avoiding blockages during the conveying process due to the high viscosity of the high-calcium cod sausage, accurately performing quantitative filling, improving the production efficiency of high-calcium cod sausage, and ensuring the quality of high-calcium cod sausage filling, this application provides the following technical solution: A quantitative filling machine for high-calcium cod sausage, comprising a base, a storage bin on the top of the base via support legs, a conveying cylinder below the storage bin, a flange connecting the bottom outlet of the storage bin to the inlet of the conveying cylinder, a conveying auger rotatably mounted inside the conveying cylinder, and a quantitative storage bin below the end of the conveying cylinder furthest from the storage bin. The device has an internal metering chamber. The discharge port at the bottom of the conveying cylinder away from the storage silo is connected to the inlet of the metering silo via a connecting pipe. The pitch of the auger blades of the conveying auger is variable, and the pitch of the auger blades increases along the discharge direction of the conveying cylinder. A collection hopper is connected to the discharge port at the bottom of the metering silo, and a filling nozzle is provided at the discharge port at the bottom of the collection hopper. A metering piston pushing assembly is provided inside the metering chamber. One end of the driving component of the metering piston pushing assembly is fixed to the side of the metering silo via a fixing frame. The piston of the metering piston pushing assembly is slidably disposed in the middle inner wall of the metering chamber. The side of the metering silo is fixed to one side of the base via a fixing frame.

[0006] Through the above scheme, the material in the conveying cylinder can be pushed by the rotation of the conveying auger. The increasing pitch of the conveying auger blades can gradually compress the material in the conveying cylinder, which can uniformly convey the material in the conveying cylinder and prevent the material in the conveying cylinder from being blocked. At the same time, the gradual compression of the material in the conveying cylinder can avoid the material in the conveying cylinder being subjected to large pressure at one time, which would damage the material structure and affect the quality of the high-calcium cod intestine, thus ensuring the integrity of the high-calcium granules. The material in the conveying cylinder enters the metering chamber through the connecting pipe, and is metered and filled by the push of the metering piston pushing component.

[0007] Furthermore, the silo body at the discharge port below the storage silo is cone-shaped.

[0008] With the above solution, the silo body at the discharge port below the storage silo is set in a cone shape, which can utilize gravity to allow the raw materials to enter the conveying cylinder more smoothly from the storage silo, prevent the raw materials from accumulating at the bottom of the storage silo, ensure the smooth transportation of raw materials, and further improve filling efficiency.

[0009] Furthermore, an external thread is provided at the bottom end of the outer surface of the middle part of the quantitative storage bin, and a connecting ring is threaded to the external thread at the bottom end of the outer surface of the middle part of the quantitative storage bin. The connecting ring is disposed on the outer surface of one end of the collecting hopper.

[0010] The above solution involves opening an external thread at the bottom of the outer surface of the quantitative storage bin to connect with the threaded connection of the connecting ring. This facilitates the disassembly and installation of the collection hopper, as well as the maintenance, cleaning, and replacement of parts, ensuring the normal operation and hygiene of the equipment.

[0011] Furthermore, the hopper is cone-shaped.

[0012] The above scheme uses a conical design for the hopper, which allows the raw materials output from the quantitative storage bin to quickly converge and flow smoothly to the filling nozzle, reducing the residence time and residue of the raw materials in the hopper and improving the continuity and efficiency of filling.

[0013] Furthermore, the outer surface and inner wall of the filling nozzle are entirely coated with an anti-stick coating.

[0014] The above solution involves coating the outer surface and inner wall of the filling nozzle with an anti-stick coating, which effectively prevents the high-viscosity, high-calcium cod intestine raw material from adhering to the filling nozzle, avoiding blockage and ensuring a smooth filling process.

[0015] Furthermore, the rotating shaft of the conveying auger extends to the outer side of one end of the conveying cylinder, and a motor that provides driving force to one end of the rotating shaft of the conveying auger is provided thereon. The motor is mounted on the top of the base by a fixing block.

[0016] Through the above scheme, the motor can provide driving force for the conveying auger, enabling the conveying auger to rotate stably, thereby driving the raw materials to be conveyed in the conveying cylinder.

[0017] Furthermore, the output shaft of the motor is connected to the rotating shaft of the conveying auger via a gearbox. One end of the motor output shaft is fixedly connected to one end of the gearbox input shaft, and one end of the gearbox output shaft is fixedly connected to one end of the conveying auger rotating shaft. The bottom of the gearbox is mounted on the top of the base via a fixing block.

[0018] The above solution involves a gearbox connecting the motor and the rotating shaft of the conveying auger for transmission. This allows the speed of the conveying auger to be adjusted according to the characteristics of the raw materials and filling requirements, making the material conveying more precise and stable, and improving the accuracy of quantitative filling and product quality.

[0019] Furthermore, the conveying cylinder is made entirely of stainless steel, and the conveying auger inside the conveying cylinder is also made entirely of stainless steel.

[0020] The above solution uses stainless steel for the conveying cylinder and conveying auger, which has good corrosion resistance and strength, can adapt to the filling environment of high-calcium cod sausage raw materials, extend the service life of the equipment, and the stainless steel material is easy to clean, ensuring the hygiene and safety of the product.

[0021] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0022] This quantitative filling machine for high-calcium cod sausage gradually compresses the material in the conveying cylinder by increasing the pitch of the auger blades, stably pushing the material and ensuring that the material enters the quantitative chamber in a fixed amount. The quantitative chamber, in conjunction with the quantitative piston pushing assembly, performs quantitative filling of the material. This achieves stable conveying of high-viscosity, high-calcium cod sausage raw materials, avoiding blockages caused by the high viscosity of the high-calcium cod sausage during the conveying process. It can accurately perform quantitative filling, improve the production efficiency of high-calcium cod sausage, and ensure the quality of the high-calcium cod sausage filling. Attached Figure Description

[0023] Figure 1 This is a three-dimensional structural diagram of the present application;

[0024] Figure 2 This is a schematic diagram of the front structure of this application;

[0025] Figure 3 This is a schematic diagram of the front cross-sectional structure of this application;

[0026] Figure 4 This is a schematic diagram of the auger conveyor structure for this application;

[0027] Figure 5 This is an exploded view of a partial structure of this application.

[0028] In the picture:

[0029] 1. Base; 2. Storage bin; 3. Conveying cylinder; 4. Conveying auger; 5. Gearbox; 6. Motor; 7. Connecting pipe; 8. Quantitative storage bin; 9. Quantitative chamber; 10. Quantitative piston pushing assembly; 11. Collection hopper; 12. Filling nozzle; 13. External thread; 14. Connecting ring. Detailed Implementation

[0030] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0031] Please see Figure 1 , Figure 3 and Figure 4This embodiment of a quantitative filling machine for high-calcium cod intestines includes a base 1. A storage hopper 2 is mounted on the top of the base 1 via support legs. A conveying cylinder 3 is located below the storage hopper 2. The bottom outlet of the storage hopper 2 is connected to the inlet of the conveying cylinder 3 via a flange. A conveying auger 4 is rotatably mounted inside the conveying cylinder 3. A quantitative storage hopper 8 is located below the end of the conveying cylinder 3 furthest from the storage hopper 2. A quantitative storage chamber 9 is formed inside the quantitative storage hopper 8. The bottom outlet of the conveying cylinder 3 furthest from the storage hopper 2 is connected to the inlet of the quantitative storage hopper 8 via a connecting pipe 7. The screw blades of the auger 4 have a variable diameter pitch. The screw blades of the conveying auger 4 increase in the discharge direction of the conveying cylinder 3. A collection hopper 11 is connected to the discharge port at the bottom of the quantitative storage bin 8. A filling nozzle 12 is provided at the discharge port at the bottom of the collection hopper 11. A quantitative piston pushing assembly 10 is provided inside the quantitative chamber 9. One end of the driving assembly of the quantitative piston pushing assembly 10 is set on the side of the quantitative storage bin 8 through a fixing frame. The piston of the quantitative piston pushing assembly 10 is slidably set in the middle inner wall of the quantitative chamber 9. The side of the quantitative storage bin 8 is set on one side of the base 1 through a fixing frame.

[0032] Please see Figure 1 , Figure 2 and Figure 3 The discharge port at the bottom of the storage silo 2 is cone-shaped. The cone shape of the discharge port at the bottom of the storage silo 2 allows the raw materials to enter the conveying cylinder 3 more smoothly from the storage silo 2 by utilizing gravity, preventing the raw materials from accumulating at the bottom of the storage silo 2, ensuring the smooth conveying of the raw materials, and further improving the filling efficiency.

[0033] Please see Figure 1 , Figure 3 and Figure 5 The bottom of the outer surface of the middle part of the quantitative storage bin 8 is provided with an external thread 13. The external thread 13 at the bottom of the outer surface of the middle part of the quantitative storage bin 8 is threadedly connected to a connecting ring 14. The connecting ring 14 is set on the outer surface of one end of the collecting hopper 11. The external thread 13 at the bottom of the outer surface of the middle part of the quantitative storage bin 8 is threadedly connected to the connecting ring 14, which facilitates the disassembly and installation of the collecting hopper 11, facilitates the maintenance, cleaning and replacement of parts of the equipment, and ensures the normal operation and hygiene of the equipment.

[0034] Please see Figure 2 , Figure 3 and Figure 5 The material collection hopper 11 is cone-shaped, which allows the raw materials output from the quantitative storage bin 8 to quickly converge and flow smoothly to the filling nozzle 12, reducing the residence time and residue of the raw materials in the material collection hopper 11, and improving the continuity and efficiency of filling.

[0035] Please see Figure 1 , Figure 2 and Figure 3 The outer surface and inner wall of the filling nozzle 12 are coated with an anti-stick coating. This coating effectively prevents the high-calcium cod intestine raw material with high viscosity from adhering to the filling nozzle 12, avoiding blockage and ensuring a smooth filling process.

[0036] Please see Figure 1 , Figure 2 and Figure 3 The rotating shaft of the conveying auger 4 extends to the outer side of one end of the conveying cylinder 3. One end of the rotating shaft of the conveying auger 4 is equipped with a motor 6 that provides driving force for it. The motor 6 is set on the top of the base 1 through a fixing block. The motor 6 can provide driving force for the conveying auger 4, so that the conveying auger 4 can rotate stably, thereby driving the raw materials to be conveyed in the conveying cylinder 3.

[0037] Please see Figure 1 , Figure 2 and Figure 3 The output shaft of motor 6 is connected to the rotating shaft of conveying auger 4 via a reduction gearbox 5. One end of the output shaft of motor 6 is fixedly connected to one end of the input shaft of reduction gearbox 5, and one end of the output shaft of reduction gearbox 5 is fixedly connected to one end of the rotating shaft of conveying auger 4. The bottom of reduction gearbox 5 is fixed to the top of base 1 via a fixing block. The reduction gearbox 5 is used to connect motor 6 and rotating shaft of conveying auger 4 for transmission. The rotation speed of conveying auger 4 can be adjusted according to the characteristics of raw materials and filling requirements, so as to make the raw material conveying more precise and stable, and improve the accuracy of quantitative filling and product quality.

[0038] Please see Figure 1 , Figure 2 and Figure 3 The conveying cylinder 3 is made entirely of stainless steel, and the conveying auger 4 inside the conveying cylinder 3 is also made entirely of stainless steel. The stainless steel materials of the conveying cylinder 3 and the conveying auger 4 have good corrosion resistance and strength, which can adapt to the filling environment of high-calcium cod sausage raw materials, extend the service life of the equipment, and at the same time, the stainless steel material is easy to clean, ensuring the hygiene and safety of the product.

[0039] This embodiment describes a quantitative filling machine for high-calcium cod sausage. By gradually compressing the material in the conveying cylinder 3 through the increasing pitch of the auger blades of the conveying auger 4, the material is stably pushed into the quantitative chamber 9 in a fixed amount. The quantitative chamber 9, in conjunction with the quantitative piston pushing assembly 10, performs quantitative filling of the material. This achieves stable conveying of high-viscosity high-calcium cod sausage raw materials, avoiding blockages caused by the high viscosity of the high-calcium cod sausage during the conveying process. It can accurately perform quantitative filling, improve the production efficiency of high-calcium cod sausage, and ensure the quality of the high-calcium cod sausage filling.

[0040] The working principle of the above embodiment is as follows: The material in the storage bin 2 enters the conveying cylinder 3 through the conical bin at the discharge port below the storage bin 2. The motor 6 works and drives the conveying auger 4 to rotate through the reduction gearbox 5. The conveying auger 4 with gradually increasing pitch gradually compresses the material in the conveying cylinder 3 and pushes the material in the conveying cylinder 3 stably, so that the material in the conveying cylinder 3 enters the metering chamber 9 through the connecting pipe 7. The chamber of the metering chamber 9, in conjunction with the piston of the metering piston pushing assembly 10, receives the material conveyed by the conveying cylinder 3 in a metered manner. When the metering chamber 9 receives a specified amount of material, the metering piston pushing assembly 10 pushes the piston to fill the material in the metering chamber 9 into a metered quantity through the collection hopper 11 and the filling nozzle 12.

[0041] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0042] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A quantitative filling machine for high-calcium cod intestines, comprising a base (1), characterized in that: A storage bin (2) is provided on the top of the base (1) via a support leg. A conveying cylinder (3) is provided below the storage bin (2). The bottom outlet of the storage bin (2) is connected to the inlet of the conveying cylinder (3) via a flange. A conveying auger (4) is rotatably installed inside the conveying cylinder (3). A quantitative storage bin (8) is provided below the end of the conveying cylinder (3) away from the storage bin (2). A quantitative chamber (9) is opened inside the quantitative storage bin (8). The bottom outlet of the end of the conveying cylinder (3) away from the storage bin (2) is connected to the inlet of the quantitative storage bin (8) via a connecting pipe (7). The pitch of the auger blades of the conveying auger (4) is... For the variable diameter setting, the pitch of the screw blade of the conveying screw (4) increases along the discharge direction of the conveying cylinder (3). The bottom discharge port of the quantitative storage bin (8) is connected to the collection hopper (11). The bottom discharge port of the collection hopper (11) is provided with a filling nozzle (12). The quantitative cavity (9) is provided with a quantitative piston pushing assembly (10). One end of the driving assembly of the quantitative piston pushing assembly (10) is set on the side of the quantitative storage bin (8) through a fixing frame. The piston of the quantitative piston pushing assembly (10) is slidably set in the middle inner wall of the quantitative cavity (9). The side of the quantitative storage bin (8) is set on one side of the base (1) through a fixing frame.

2. The quantitative filling machine for high-calcium cod intestines according to claim 1, characterized in that: The storage silo (2) has a cone-shaped structure at the discharge port below it.

3. A quantitative filling machine for high-calcium cod intestines according to claim 1, characterized in that: The bottom of the outer surface of the middle part of the quantitative storage bin (8) is provided with an external thread (13), and the external thread (13) at the bottom of the outer surface of the middle part of the quantitative storage bin (8) is threaded to a connecting ring (14), and the connecting ring (14) is provided on the outer surface of one end of the collecting hopper (11).

4. A quantitative filling machine for high-calcium cod intestines according to claim 1, characterized in that: The hopper (11) is cone-shaped.

5. A quantitative filling machine for high-calcium cod intestines according to claim 1, characterized in that: The outer surface and inner wall of the filling nozzle (12) are coated with an anti-stick coating.

6. A quantitative filling machine for high-calcium cod intestines according to claim 1, characterized in that: The rotating shaft of the conveying auger (4) extends to the outer side of one end of the conveying cylinder (3). One end of the rotating shaft of the conveying auger (4) is provided with a motor (6) that provides driving force for it. The motor (6) is mounted on the top of the base (1) by a fixing block.

7. A quantitative filling machine for high-calcium cod intestines according to claim 6, characterized in that: The output shaft of the motor (6) is connected to the rotating shaft of the conveying auger (4) through a gearbox (5). One end of the output shaft of the motor (6) is fixedly connected to one end of the input shaft of the gearbox (5). One end of the output shaft of the gearbox (5) is fixedly connected to one end of the rotating shaft of the conveying auger (4). The bottom of the gearbox (5) is set on the top of the base (1) by a fixing block.

8. A quantitative filling machine for high-calcium cod intestines according to claim 1, characterized in that: The conveying cylinder (3) is made entirely of stainless steel, and the conveying auger (4) inside the conveying cylinder (3) is also made entirely of stainless steel.

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