A raw material flattening device for nano thermal insulation plate forming
By designing a leveling and cleaning mechanism and an auxiliary dust removal mechanism, the problems of scraper wear and dust in the nano-insulation board forming device were solved, achieving efficient leveling and clean production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NANTONG ECOTHERM INSULATIONS CO LTD
- Filing Date
- 2025-06-16
- Publication Date
- 2026-06-23
AI Technical Summary
The wear of the scraper in the existing nano-insulation board forming device affects the leveling effect. Relying on gravity for material feeding can easily result in gaps. Furthermore, the die-casting and leveling processes can easily generate dust, affecting the operating environment.
A nano-insulation board forming device was designed, which includes a leveling and cleaning mechanism and an auxiliary dust removal mechanism. The scraper is installed and disassembled by an electric telescopic rod and a first motor. It is used in conjunction with the vibration feeding of the hammer block, and the dust removal range is increased by the dust removal fan and the rotating plate.
It achieves efficient leveling and cleaning of nano-insulation board raw materials, avoiding gaps and dust, and improving work quality and environmental cleanliness.
Smart Images

Figure CN224391437U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of nano-insulation board processing technology, specifically to a raw material leveling device for forming nano-insulation boards. Background Technology
[0002] Nanoporous insulation boards are high-efficiency thermal insulation materials made by directly pressing nano-silica with appropriate additives through a special dry pressing process.
[0003] According to the patent application published on the Internet, a nano-microporous plate forming machine for the production of nano-insulation boards (authorization announcement number: CN222371880 U) describes "This utility model relates to the field of nano-microporous plate production technology, and in particular to a nano-microporous plate forming machine for the production of nano-insulation boards, including a base and a box body. The box body is fixedly connected to the surface of the base, and an auxiliary feeding device is provided on the surface of the box body. A frame is fixedly connected to the surface of the box body, and an auxiliary leveling device is provided on the surface of the frame. A first hydraulic cylinder is fixedly connected to the surface of the box body. This nano-microporous plate forming machine for the production of nano-insulation boards, through the cooperation of the auxiliary feeding device and the feeding hopper, continuously impacts the feeding hopper with a battering rod, preventing the nano-microporous plate raw material from accumulating at the bottom of the feeding hopper, eliminating the need to knock on the feeding hopper, reducing the workload of operators, and improving work efficiency. Through the cooperation of the auxiliary leveling device and the scraper, the second slider drives the straight rod and the scraper to scrape and level the surface of the nano-microporous plate raw material on the surface of the box body, avoiding uneven thickness of the extruded nano-microporous plate and improving work quality."
[0004] Regarding the above description, the applicant believes the following issues exist:
[0005] In use, this utility model extends the extension end of the second hydraulic cylinder, causing the second pressure plate to press the nanoporous plate material inside the box for processing. After processing, the extension end of the second hydraulic cylinder is extended again, causing the second pressure plate to rise and return to its original position. The external power supply of the first hydraulic cylinder is then connected. In actual use, because the scraper of this device is fixed, it wears down after long-term use, affecting the leveling effect. In addition, the device relies solely on gravity for material feeding, which easily leads to gaps. Furthermore, dust is easily generated during the die-casting and leveling processes, affecting the working environment. Therefore, it is necessary to improve the material leveling device for nano-insulation board molding to solve the above problems. Utility Model Content
[0006] The purpose of this invention is to provide a raw material leveling device for forming nano-insulation boards, so as to solve the problems mentioned in the background art.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a raw material leveling device for forming nano-insulation boards, comprising a workbench, an mounting frame fixedly connected to the top of the workbench, a hydraulic cylinder fixedly connected to the top of the mounting frame, a forming block fixedly connected to the bottom of the hydraulic cylinder, a first cylinder fixedly connected to the top of the workbench, a feeding box fixedly connected to the front of the first cylinder, a forming box fixedly connected to the bottom of the workbench, a leveling and cleaning mechanism provided at the bottom of the forming box, and an auxiliary dust removal mechanism provided at the bottom of the workbench;
[0008] The leveling and cleaning mechanism includes a cleaning component and a leveling component. The cleaning component is located on the front of the feeding box, and the leveling component is located on the front of the forming box.
[0009] Preferably, the cleaning assembly includes a support plate, which is fixedly connected to the front of the feed box. An electric telescopic rod is fixedly connected to the top of the support plate, and a connecting platform is fixedly connected to the bottom of the electric telescopic rod. A bidirectional threaded rod is rotatably connected inside the connecting platform, and a limit rod is fixedly connected inside the connecting platform. A movable plate is slidably connected to the outside of the limit rod, and a bellows baffle is fixedly connected to the outside of the movable plate. A clamping plate is fixedly connected to the inner side of the movable plate, and a scraper is provided outside the clamping plate.
[0010] Preferably, the movable plate is in contact with the scraper, the movable plate is threadedly connected to the bidirectional threaded rod, the connecting platform has a groove at the corresponding position of the movable plate, and the movable plate is slidably connected inside the groove.
[0011] Preferably, the leveling component includes a first support base, which is fixedly connected to the front of the molding box. A first motor is fixedly connected to the front of the first support base, and a first connecting rod is fixedly connected to the output end of the first motor. A slide rail is fixedly connected to the front of the molding box, and a limit plate is slidably connected inside the slide rail. A striking block is fixedly connected to the back of the limit plate.
[0012] Preferably, the striking block contacts the molding box, and the limiting plate has a groove at the position corresponding to the first connecting rod, and the first connecting rod is movably connected inside the groove.
[0013] Preferably, the auxiliary dust removal mechanism includes a fixed block, which is fixedly connected to the inner side of the mounting frame. A dust removal plate is rotatably connected inside the fixed block, and a second connecting rod is rotatably connected inside the dust removal plate. A second support base is fixedly connected to the inner side of the mounting frame. A second motor is fixedly connected to the end of the second support base away from the mounting frame. A rotating plate is fixedly connected to the output end of the second motor. A dust removal fan is fixedly connected to the bottom of the workbench.
[0014] Preferably, a groove is provided at the position corresponding to the second connecting rod of the rotating plate, and the second connecting rod is rotatably connected inside the groove. A flexible connecting duct is provided between the dust removal plate and the dust removal fan.
[0015] Compared with the prior art, this utility model provides a raw material leveling device for forming nano-insulation boards, which has the following beneficial effects:
[0016] This raw material leveling device for forming nano-insulation boards, through its leveling and cleaning mechanism, allows for the movement of a movable plate via a rotating bidirectional threaded rod and a limiting rod. This facilitates the adjustment of the clamping plate position, enabling the simultaneous leveling and cleaning of the nano-insulation board powder raw material while also allowing for the installation and removal of the scraper. This facilitates subsequent replacement and cleaning operations for the staff. The operation of a first motor causes the first connecting rod to rotate, enabling the reciprocating motion of the striking block. This vibration feeding of the nano-insulation board powder raw material inside the forming box prevents gaps from forming.
[0017] The raw material leveling device for forming nano-insulation boards has an auxiliary dust removal mechanism. During use, a second motor is installed to rotate the rotating plate, which facilitates the reciprocating swing of the dust removal plate inside the fixed block, thereby increasing the dust removal range. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the front structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the cleaning component structure of this utility model;
[0021] Figure 3 This is a schematic diagram of the internal structure of the cleaning component of this utility model;
[0022] Figure 4 This is a schematic diagram of the paving component structure of this utility model;
[0023] Figure 5 This is a schematic diagram of the internal structure of the paving component of this utility model;
[0024] Figure 6 This is a schematic diagram of the auxiliary dust removal mechanism of this utility model.
[0025] In the diagram: 1. Workbench; 2. Mounting frame; 3. Hydraulic cylinder; 4. Forming block; 5. First cylinder; 6. Feed box; 7. Forming box; 8. Leveling and cleaning mechanism; 81. Cleaning component; 811. Support plate; 812. Electric telescopic rod; 813. Connecting platform; 814. Two-way threaded rod; 815. Movable plate; 816. Scraper; 817. Limiting rod; 818. Bellows baffle; 819. Clamping plate; 82. Leveling component; 821. First support seat; 822. First motor; 823. First connecting rod; 824. Slide rail frame; 825. Limiting plate; 826. Striking block; 9. Auxiliary dust removal mechanism; 91. Fixing block; 92. Dust removal plate; 93. Second connecting rod; 94. Second support seat; 95. Second motor; 96. Rotating plate; 97. Dust removal fan. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances. Example
[0028] Based on the existing technology where the scraper is fixed, wear occurs after long-term use, affecting the leveling effect. Furthermore, this device relies solely on gravity for material feeding, which easily leads to gaps. This embodiment provides a raw material leveling device for forming nano-insulation boards. Please refer to [link to relevant documentation]. Figure 1-5 This utility model provides a technical solution: a raw material leveling device for forming nano-insulation boards, including a workbench 1, an installation frame 2 fixedly connected to the top of the workbench 1, a hydraulic cylinder 3 fixedly connected to the top of the installation frame 2, a forming pressure block 4 fixedly connected to the bottom of the hydraulic cylinder 3, a first cylinder 5 fixedly connected to the top of the workbench 1, a feeding box 6 fixedly connected to the front of the first cylinder 5, a forming box 7 fixedly connected to the bottom of the workbench 1, a leveling and cleaning mechanism 8 provided at the bottom of the forming box 7, and an auxiliary dust removal mechanism 9 provided at the bottom of the workbench 1;
[0029] The leveling and cleaning mechanism 8 includes a cleaning component 81 and a leveling component 82. The cleaning component 81 is located on the front of the feed box 6, and the leveling component 82 is located on the front of the forming box 7.
[0030] Furthermore, the cleaning component 81 includes a support plate 811, which is fixedly connected to the front of the feed box 6. An electric telescopic rod 812 is fixedly connected to the top of the support plate 811, and a connecting platform 813 is fixedly connected to the bottom of the electric telescopic rod 812. A bidirectional threaded rod 814 is rotatably connected inside the connecting platform 813. A limit rod 817 is fixedly connected inside the connecting platform 813. A movable plate 815 is slidably connected to the outside of the limit rod 817. A bellows baffle 818 is fixedly connected to the outside of the movable plate 815. A clamping plate 819 is fixedly connected to the inside of the movable plate 815, and a scraper 816 is provided on the outside of the clamping plate 819.
[0031] Furthermore, the movable plate 815 contacts the scraper 816, the movable plate 815 is threadedly connected to the bidirectional threaded rod 814, and the connecting platform 813 is provided with a groove at the corresponding position of the movable plate 815, and the movable plate 815 is slidably connected inside the groove.
[0032] Furthermore, the leveling component 82 includes a first support base 821, which is fixedly connected to the front of the molding box 7. A first motor 822 is fixedly connected to the front of the first support base 821, and a first connecting rod 823 is fixedly connected to the output end of the first motor 822. A slide rail frame 824 is fixedly connected to the front of the molding box 7. A limit plate 825 is slidably connected inside the slide rail frame 824, and a striking block 826 is fixedly connected to the back of the limit plate 825.
[0033] Furthermore, the striking block 826 contacts the molding box 7, and the limiting plate 825 has a groove at the corresponding position of the first connecting rod 823, and the first connecting rod 823 is movably connected inside the groove. Example
[0034] Based on Embodiment 1, the existing technology is prone to dust generation during the die-casting and leveling processes, which affects the operating environment. Therefore, this utility model provides Embodiment 2 to solve the above-mentioned technical problems. Please refer to Embodiment 2. Figure 6 Furthermore, in conjunction with Embodiment 1, the auxiliary dust removal mechanism 9 includes a fixed block 91, which is fixedly connected to the inner side of the mounting frame 2. A dust removal plate 92 is rotatably connected inside the fixed block 91, and a second connecting rod 93 is rotatably connected inside the dust removal plate 92. A second support seat 94 is fixedly connected to the inner side of the mounting frame 2. A second motor 95 is fixedly connected to the end of the second support seat 94 away from the mounting frame 2. A rotating plate 96 is fixedly connected to the output end of the second motor 95. A dust removal fan 97 is fixedly connected to the bottom of the workbench 1.
[0035] Furthermore, a groove is provided at the corresponding position of the rotating plate 96 and the second connecting rod 93, and the second connecting rod 93 is rotatably connected inside the groove. A flexible connecting duct is provided between the dust removal plate 92 and the dust removal fan 97.
[0036] In actual operation, when this device is used, the operator first connects the feeding box 6 to the external nano-insulation board powder raw material supply equipment using a connecting pipe for subsequent material supply. The first cylinder 5 operates in conjunction with the feeding box 6 to guide the nano-insulation board powder raw material into the forming box 7. The electric telescopic rod 812 operates, causing the connecting table 813 to move, which in turn moves the scraper 816. This, in conjunction with the first cylinder 5, scrapes and cleans the nano-insulation board powder raw material on the workbench 1. When the scraper 816 needs to be replaced or cleaned, the operator uses a hex wrench or similar tool to rotate the bidirectional threaded rod 814. The rotation of the bidirectional threaded rod 814, in conjunction with the limit rod 817, causes the scraper to move. The movable plate 815 moves, thereby moving the clamping plate 819 to complete the installation and removal of the scraper 816. The first motor 822 operates, causing the first connecting rod 823 to rotate, thereby causing the limiting plate 825 to slide inside the slide rail frame 824, thereby causing the striking block 826 to move back and forth. The hydraulic cylinder 3 operates, causing the forming block 4 to move, which, together with the forming box 7, completes the processing and forming process of the nano-insulation board. The dust removal fan 97 operates, together with the flexible connecting pipe and the dust removal plate 92, to clean up the flying dust generated during processing. The second motor 95 operates, causing the rotating plate 96 to rotate, which, together with the second connecting rod 93, causes the dust removal plate 92 to swing back and forth inside the fixed block 91.
[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. A raw material leveling device for nano-insulation board forming, comprising a workbench (1), characterized in that: The workbench (1) is fixedly connected to the top of the mounting frame (2), the mounting frame (2) is fixedly connected to the top of the hydraulic cylinder (3), the hydraulic cylinder (3) is fixedly connected to the bottom of the forming block (4), the workbench (1) is fixedly connected to the top of the first cylinder (5), the first cylinder (5) is fixedly connected to the front of the feed box (6), the workbench (1) is fixedly connected to the bottom of the forming box (7), the forming box (7) is provided with a leveling and cleaning mechanism (8) at the bottom, and the workbench (1) is provided with an auxiliary dust removal mechanism (9). The leveling and cleaning mechanism (8) includes a cleaning component (81) and a leveling component (82). The cleaning component (81) is located on the front of the feed box (6), and the leveling component (82) is located on the front of the forming box (7).
2. The raw material flattening device for nano-insulation board forming according to claim 1, characterized in that: The cleaning assembly (81) includes a support plate (811), which is fixedly connected to the front of the feed box (6). An electric telescopic rod (812) is fixedly connected to the top of the support plate (811), and a connecting platform (813) is fixedly connected to the bottom of the electric telescopic rod (812). A bidirectional threaded rod (814) is rotatably connected inside the connecting platform (813). A limit rod (817) is fixedly connected inside the connecting platform (813). A movable plate (815) is slidably connected to the outside of the limit rod (817). A bellows baffle (818) is fixedly connected to the outside of the movable plate (815). A clamping plate (819) is fixedly connected to the inside of the movable plate (815), and a scraper (816) is provided on the outside of the clamping plate (819).
3. The raw material flattening device for nano-thermal insulation panel forming according to claim 2, characterized in that: The movable plate (815) contacts the scraper (816), the movable plate (815) is threadedly connected to the bidirectional threaded rod (814), the connecting platform (813) is provided with a groove at the corresponding position of the movable plate (815), and the movable plate (815) is slidably connected inside the groove.
4. The raw material flattening device for nano-insulation board forming according to claim 1, characterized in that: The leveling assembly (82) includes a first support base (821), which is fixedly connected to the front of the molding box (7). A first motor (822) is fixedly connected to the front of the first support base (821), and a first connecting rod (823) is fixedly connected to the output end of the first motor (822). A slide rail frame (824) is fixedly connected to the front of the molding box (7). A limit plate (825) is slidably connected inside the slide rail frame (824), and a striking block (826) is fixedly connected to the back of the limit plate (825).
5. The raw material flattening device for nano-thermal plate forming according to claim 4, characterized in that: The striking block (826) contacts the molding box (7), and the limiting plate (825) has a groove at the corresponding position of the first connecting rod (823), and the first connecting rod (823) is movably connected inside the groove.
6. The raw material flattening device for nano-insulation board forming according to claim 1, characterized in that: The auxiliary dust removal mechanism (9) includes a fixed block (91), which is fixedly connected to the inside of the mounting frame (2). A dust removal plate (92) is rotatably connected inside the fixed block (91). A second connecting rod (93) is rotatably connected inside the dust removal plate (92). A second support seat (94) is fixedly connected to the inside of the mounting frame (2). A second motor (95) is fixedly connected to the end of the second support seat (94) away from the mounting frame (2). A rotating plate (96) is fixedly connected to the output end of the second motor (95). A dust removal fan (97) is fixedly connected to the bottom of the workbench (1).
7. The raw material flattening device for nano-insulation board forming according to claim 6, characterized in that: The rotating plate (96) has a groove at the corresponding position of the second connecting rod (93), and the second connecting rod (93) is rotatably connected inside the groove. A flexible connecting duct is provided between the dust removal plate (92) and the dust removal fan (97).