An industrial waste residue block forming device

Abstract

This utility model relates to an industrial waste block molding device, including a feeding cylinder and a feeding mechanism, and further including: a base; a molding support, which moves left and right relative to the base via a translation mechanism; an upper molding die raised and lowered by a lifting cylinder, with two sets of upper molding dies respectively located on the left and right sides of the feeding cylinder; a lower molding die, located at the left and right ends of the molding support; a stripping plate, located inside the lower molding die, with a push rod connected below the stripping plate, the push rod extending downward to the outside of the lower molding die; and a material ejection mechanism correspondingly located below the upper molding die. This utility model, through automated components such as the translation mechanism and lifting cylinder, realizes automated movement and raising / lowering operations of the upper molding die and the molding support. The two sets of upper molding dies are located on the left and right sides of the feeding cylinder, and in conjunction with the movable molding support, continuous molding operations can be achieved. When one set of upper molding dies completes molding, the support moves, and the other set of upper molds can continue molding operations, thereby improving production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of concrete block technology, and in particular to an industrial waste block forming device. Background Technology

[0002] Traditional sintered brick production relies heavily on natural resources such as clay, leading to significant soil depletion and severe environmental damage. Therefore, utilizing construction waste and industrial waste to produce environmentally friendly sintered bricks has become a research hotspot. Some technologies produce sintered bricks that meet national standards by crushing, mixing, molding, and sintering construction waste and industrial waste. These sintered bricks are comparable to, and even superior to, traditional bricks in some aspects, while significantly reducing production costs.

[0003] Existing industrial waste block forming devices, such as the Chinese utility model patent with authorization announcement number CN207387933U, disclose an industrial waste self-protecting sintered brick block device. The raw material in the storage shell is transported to the feed pipe and enters the forming shell. By setting the first push plate and the second push plate, an extrusion forming cavity is formed in the forming shell, and the material is extruded and formed in the forming shell. However, in the production process, the two actions of feeding the raw material and forming need to be performed sequentially, which results in a long waiting time and low production efficiency. Utility Model Content

[0004] The purpose of this invention is to provide an industrial waste block forming device to solve the problems mentioned in the background art.

[0005] The above-mentioned objective of this utility model is achieved through the following technical solution: an industrial waste block forming device, comprising a feeding cylinder and a feeding mechanism, and further comprising:

[0006] The base is located below the feeding cylinder;

[0007] A forming bracket is movably mounted on the base and can move left and right relative to the base via a translation mechanism;

[0008] The upper forming mold is set above the forming support and is raised and lowered by a lifting cylinder. The two sets of upper forming molds are respectively set on the left and right sides of the feeding cylinder.

[0009] The lower forming mold is located at the left and right ends of the forming support, and the distance between the two lower forming molds is the same as the distance between the upper forming mold and the feeding cylinder.

[0010] A release template is provided inside the lower forming mold, and a push rod is connected below the release template, with the push rod extending downward to the outside of the lower forming mold;

[0011] The ejector mechanism is located on the base and correspondingly below the upper forming mold.

[0012] Preferably, a slide rail is provided on the upper surface of the base, and the molding bracket is slidably mounted on the slide rail.

[0013] Preferably, the translation mechanism includes a gear, a rack, and a drive motor. The rack is arranged parallel to one side of the slide rail, the drive motor is fixed to the bottom of the forming bracket, and the gear is arranged on the output shaft of the drive motor and meshes with the rack.

[0014] Preferably, the bottom of the lower forming mold is provided with a through hole, and the ejector rod passes through the through hole.

[0015] Preferably, the side end face of the demolding template is fitted to the inner wall of the lower forming mold, and a sealing strip is provided on the side end face of the demolding template.

[0016] Preferably, a limit support plate is provided at the lower end of the top rod.

[0017] Preferably, a return spring is fitted on the push rod, and the two ends of the return spring abut against the bottom of the lower forming mold and the limiting support plate, respectively.

[0018] Preferably, the ejector mechanism includes a top seat and a lifting cylinder. The top seat is mounted on the base via a guide rod, and the lifting cylinder is connected between the top seat and the base. When the upper forming mold moves to below the upper forming mold, the limiting support plate is located above the top seat.

[0019] The beneficial effects of this utility model are:

[0020] 1. This utility model realizes the automated movement and lifting operation of the upper molding mold and the molding support through automated components such as translation mechanism and lifting cylinder, which reduces manual intervention and improves production efficiency and molding quality stability.

[0021] 2. Two sets of upper forming dies are set on the left and right sides of the feeding cylinder. With the help of a movable forming support, continuous forming operation can be realized. When one set of upper forming dies completes the forming, the support moves horizontally, and the other set of upper dies can continue the forming operation, thereby improving production efficiency. Attached Figure Description

[0022] Figure 1 This is a structural schematic diagram of an embodiment of the present utility model;

[0023] Figure 2 This is a schematic diagram of the ejector mechanism and the lower forming mold in an embodiment of this utility model;

[0024] Figure 3This is a cross-sectional view of the top seat in an embodiment of this utility model;

[0025] In the diagram: 1-Discharge cylinder, 2-Feeding mechanism, 3-Base, 4-Forming bracket, 5-Translation mechanism, 501-Rack, 502-Gear, 6-Upper forming mold, 7-Lifting cylinder, 8-Lower forming mold, 801-Through hole, 9-Ejection mechanism, 901-Top seat, 9011-Positioning groove, 9012-Guide bevel, 902-Lifting cylinder, 903-Guide rod, 10-Slide rail, 11-Removal template, 12-Ejector rod, 13-Limit support plate, 14-Reset spring, 15-Sealing strip. Detailed Implementation

[0026] The present invention will be further described in detail below with reference to the accompanying drawings.

[0027] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but such modifications are protected by patent law as long as they fall within the scope of the claims of the present utility model.

[0028] Example: Figure 1 and Figure 2 As shown, an industrial waste block molding device includes a discharge cylinder 1, a feeding mechanism 2, a base 3, a molding support 4, a molding upper mold 6, and a top material mechanism 9. The discharge cylinder 1 is equipped with a stirring shaft, and a discharge port is located at its bottom. The feeding mechanism 2 consists of a storage bin and an auger; the material in the storage bin is conveyed to the discharge cylinder 1 via the auger.

[0029] The base 3 is located below the feeding cylinder 1, and the forming bracket 4 is movably mounted on the base 3. In this embodiment, two parallel slide rails 10 are installed on the upper surface of the base 3. The forming bracket 4 is slidably mounted on the slide rails 10 and moves left and right relative to the base 3 through the translation mechanism 5.

[0030] The translation mechanism 5 includes a gear 502, a rack 501 and a drive motor. The rack 501 is arranged parallel to one side of the slide rail 10. The drive motor is fixed to the bottom of the forming bracket 4. The gear 502 is arranged on the output shaft of the drive motor and meshes with the rack 501.

[0031] The upper forming mold 6 is positioned above the forming support 4 and is raised and lowered by the lifting cylinder 7. The lifting cylinder 7 is mounted on a support frame on one side of the base 3 and drives the upper forming mold 6 to move up and down relative to the lower forming mold 8.

[0032] There are two sets of upper forming dies 6, which are located on the left and right sides of the feeding cylinder 1, respectively. The distance between each set of upper forming dies 6 and the feeding cylinder 1 is the same.

[0033] The lower forming die 8 is fixedly installed at both ends of the forming support 4, and the distance between the two lower forming dies 8 is the same as the distance between the upper forming die 6 and the feeding cylinder 1. When the lower forming die 8 moves one station to the left or right with the forming support 4, one of the lower forming dies 8 is positioned directly below the feeding cylinder 1 for material loading, and the other lower forming die 8 is positioned directly below the lower forming die 8 for extrusion forming.

[0034] A stripping template 11 is installed inside the lower forming mold 8. The stripping template 11 is movably set inside the lower forming mold 8. The side end face of the stripping template 11 is in contact with the inner wall of the lower forming mold 8, and a sealing strip 15 is provided on the side end face of the stripping template 11.

[0035] A push rod 12 is connected below the ejector plate 11, and the push rod 12 extends downward to the outside of the forming lower mold 8. A through hole 801 is provided at the bottom of the forming lower mold 8, and the push rod 12 passes through the through hole 801.

[0036] The lower end of the ejector rod 12 is provided with a limit support plate 13, and a reset spring 14 is fitted on the ejector rod 12. The two ends of the reset spring 14 abut against the bottom of the forming lower mold 8 and the limit support plate 13 respectively. The reset spring 14 causes the limit support plate 13 to move downward through the ejector rod 12 to reset the mold plate 11.

[0037] The ejector mechanism 9 is mounted on the base 3 and correspondingly positioned below the upper forming mold 6. The ejector mechanism 9 includes a top seat 901 and a lifting cylinder 902. The top seat 901 is mounted on the base 3 via a guide rod 903, and the lifting cylinder 902 is connected between the top seat 901 and the base 3. When the upper forming mold 6 moves below the upper forming mold 6, the limiting support plate 13 is positioned above the top seat 901.

[0038] The top seat 901 moves upward under the action of the lifting cylinder 902, pushing the demolding template 11 and the block out of the forming lower mold 8, completing the demolding. The demolded block is then transferred to other workstations by the help of a robot.

[0039] like Figure 3 As shown, the upper end face of the top seat 901 is provided with a downwardly recessed positioning groove 9011, and a guide bevel 9012 is provided at the opening of the positioning groove 9011. When the top seat 901 rises, it facilitates the entry of the limiting support plate 13 into the positioning groove 9011, thereby positioning the limiting support plate 13.

[0040] In the initial stage, the lower forming mold 8 on the left is located below the feeding cylinder 1, and the lower forming mold 8 on the right is located below the upper forming mold 6 on the right. At this time, the lower forming mold 8 on the left can be loaded with material, and the lower forming mold 8 on the right can be extruded and demolded. After both have completed their respective tasks, the forming support 4 moves to the left by one station and repeats the above steps, thus alternating between loading and forming.

Claims

1. An industrial waste block forming device, comprising a discharge cylinder (1) and a feeding mechanism (2), characterized in that, Also includes: The base (3) is located below the feeding cylinder (1); The forming bracket (4) is movably mounted on the base (3) and moves left and right relative to the base (3) via the translation mechanism (5); The upper forming mold (6) is set above the forming support (4) and is lifted by the lifting cylinder (7). The two sets of upper forming molds (6) are respectively set on the left and right sides of the feeding cylinder (1). The lower forming mold (8) is set at the left and right ends of the forming support (4), and the distance between the two lower forming molds (8) is the same as the distance between the upper forming mold (6) and the feeding cylinder (1); A stripping template (11) is provided inside the lower forming mold (8). A push rod (12) is connected below the stripping template (11). The push rod (12) extends downward to the outside of the lower forming mold (8). The ejector mechanism (9) is located on the base (3) and is located below the upper forming mold (6).

2. The industrial waste block forming device according to claim 1, characterized in that: A slide rail (10) is provided on the upper surface of the base (3), and the molding bracket (4) is slidably installed on the slide rail (10).

3. The industrial waste block forming device according to claim 2, characterized in that: The translation mechanism (5) includes a gear (502), a rack (501) and a drive motor. The rack (501) is arranged parallel to one side of the slide rail (10). The drive motor is fixed to the bottom of the forming bracket (4). The gear (502) is arranged on the output shaft of the drive motor and meshes with the rack (501).

4. The industrial waste block forming device according to claim 1, characterized in that: The bottom of the forming lower mold (8) is provided with a through hole (801), and the push rod (12) passes through the through hole (801).

5. The industrial waste block forming device according to claim 4, characterized in that: The side end face of the stripping template (11) is in contact with the inner wall of the lower forming mold (8), and a sealing strip (15) is provided on the side end face of the stripping template (11).

6. The industrial waste block forming device according to claim 4, characterized in that: The lower end of the top rod (12) is provided with a limit support plate (13).

7. The industrial waste block forming device according to claim 6, characterized in that: A return spring (14) is fitted on the top rod (12), and the two ends of the return spring (14) abut against the bottom of the forming lower mold (8) and the limiting support plate (13), respectively.

8. The industrial waste block forming device according to claim 7, characterized in that: The top material mechanism (9) includes a top seat (901) and a lifting cylinder (902). The top seat (901) is mounted on the base (3) via a guide rod (903). The lifting cylinder (902) is connected between the top seat (901) and the base (3). When the upper forming mold (6) moves to below the upper forming mold (6), the limiting support plate (13) is located above the top seat (901).

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