A tray for long valve plate processing
By designing a pallet for processing long valve plates and employing a combination of positioning mechanism and limiting baffle, the problem of product movement and offset on the pallet was solved, achieving stability and accurate positioning of the pallet and products, and improving the stability and safety of automated processing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NINGBO HAITIAN ZHILIAN TECH CO LTD
- Filing Date
- 2025-05-07
- Publication Date
- 2026-06-23
AI Technical Summary
The long valve plate is prone to movement or displacement on the pallet, which can lead to robot operation errors and affect the stability and efficiency of automated processing.
Design a pallet for processing long valve plates, including a positioning mechanism and a limiting baffle. Through the cooperation of positioning pins and limiting holes, combined with guide plates and rolling bearings, ensure the stability and accurate positioning of the pallet and the product within the positioning mechanism.
It effectively prevents pallet and product offset, improves the stability of long valve plate processing and the accuracy of robot operation, reduces collisions and damage, and enhances operational convenience and safety.
Smart Images

Figure CN224393284U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to tray technical field especially is related to a tray for long valve plate processing. BACKGROUND
[0002] Long valve plate processing is difficult and takes a long time. On the other hand, with the transformation and upgrading of manufacturing industry, automation processing becomes mainstream to liberate productivity and improve processing efficiency. To solve the above problems and cater to the trend of the times, the existing automation workstation is suitable for long valve plate automatic feeding and discharging processing and cleaning, mainly using robots to realize feeding and discharging. When the material is placed on the tray, the product will move or deviate on the tray because there is no any limiting on the tray plane, which causes robot operation failure. SUMMARY
[0003] The main purpose of the utility model is to provide a tray for long valve plate processing to solve the problem of movement or deviation of the tray and the product on the tray in the prior art.
[0004] In order to realize the above-mentioned purpose, the utility model provides a tray for long valve plate processing, which comprises a positioning mechanism, the positioning mechanism is composed of a first positioning seat, a first connecting plate and a second positioning seat, the first connecting plate connects the first positioning seat and the second positioning seat to form a U-shaped groove, at least two first positioning pins are fixedly arranged upward on the first positioning seat along the inside-outside direction, a first limiting baffle is fixedly arranged upward on the outside of the first positioning seat, at least two second positioning pins are fixedly arranged upward on the second positioning seat along the inside-outside direction, and a second limiting baffle is fixedly arranged upward on the outside of the second positioning seat; a tray body, the tray body comprises a tray and a supporting leg, two rows of clamps are symmetrically arranged upward on the two sides of the tray respectively, the supporting leg is arranged on the bottom of the tray on both sides respectively, and first positioning holes corresponding to the positions of the first positioning pins and second positioning holes corresponding to the positions of the second positioning pins are further arranged on the bottom of the tray on both sides; the tray body is positioned and placed in the U-shaped groove.
[0005] Further, the first positioning seat includes a first base plate, a first support block, a first positioning bracket, and a first fixing plate. The first support block is fixedly mounted on the first base plate in the front-rear direction, the first positioning bracket is fixedly mounted on the first support block in the front-rear direction, the first positioning pin is fixedly mounted upward on the first positioning bracket, and the first fixing plate is vertically fixedly mounted at the rear end of the first base plate. The first support block is fixedly connected to one end of the first connecting plate through the first fixing plate. The second positioning seat includes a second base plate, a second support block, a second positioning bracket, and a second fixing plate. The second support block is fixedly mounted on the second base plate in the front-rear direction, the second positioning bracket is fixedly mounted on the second support block in the front-rear direction, the second positioning pin is fixedly mounted upward on the second positioning bracket, and the second fixing plate is vertically fixedly mounted at the rear end of the second base plate. The second support block is fixedly connected to the other end of the second connecting plate through the second fixing plate.
[0006] Furthermore, the first limiting baffle is located outside the first support block, and the second limiting baffle is located outside the second support block.
[0007] Furthermore, a row of rolling bearings is respectively provided at the top of both ends of the pallet body, and the pallet body rolls along the top surface of the first positioning block and the second positioning block through the rolling bearings; detection rods are respectively provided on the first support block and the second support block, and the detection rods are respectively located behind or in front of the first positioning block and the second positioning block.
[0008] Furthermore, a first guide plate is provided on the top of the first limiting baffle at an upward and outward angle, and a second guide plate is provided on the top of the second limiting baffle at an upward and outward angle.
[0009] Compared with the prior art, the advantages of this utility model are:
[0010] 1. Two rows of clamps are symmetrically arranged on both sides of the pallet, so that the product is confined within the clamps. At the same time, support legs are provided on both sides of the bottom of the pallet, and the main body of the pallet is confined within the positioning mechanism, thus preventing the pallet and the products on the pallet from shifting.
[0011] 2. Setting a first limit baffle and a second limit baffle can effectively restrict the lateral movement of the pallet body, prevent the product from shifting when placed on the pallet body, ensure the stability of the product and the pallet body, and always keep the pallet within the positioning mechanism;
[0012] 3. The first guide plate and the second guide plate are respectively inclined outward. When the pallet body is placed into the U-shaped groove, the first guide plate and the second guide plate can play a guiding role, making it easier and smoother for the pallet body to be placed into the positioning mechanism, reducing collisions or damage caused by improper insertion, and improving the convenience and safety of operation.
[0013] 4. The use of a first positioning hole and a first positioning pin, and a second positioning hole and a second positioning pin, enables the pallet body to be accurately positioned in the U-shaped groove, ensuring that the long valve plate is fixed in position during the picking and placing process;
[0014] 5. The detection rods are set in front of or behind the first or second positioning block to detect whether the pallet is placed correctly. The purpose is to ensure the accuracy of the robot's picking and placing of materials and to fix its movement trajectory.
[0015] 6. A row of rolling bearings is installed at the top of both ends of the pallet to make the pallet slide more smoothly into the positioning mechanism and reduce the scraping of the material sides. Attached Figure Description
[0016] The accompanying drawings, which form part of this application, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an undue limitation of the present invention. In the drawings:
[0017] Fig. 1 This is a schematic diagram of the positioning mechanism of this utility model;
[0018] Fig. 2 This is a schematic diagram of the structure of the tray body of this utility model;
[0019] The above-mentioned figures include the following reference numerals:
[0020] Positioning mechanism 1, first positioning seat 11, first positioning pin 110, first limiting baffle 111, first base plate 112, first support block 113, first positioning support block 114, first fixing plate 115, detection rod 116, first guide plate 117, first connecting plate 12, second positioning seat 13, second limiting baffle 131, second base plate 132, second support block 133, second fixing plate 134, second guide plate 135, U-shaped groove 14, pallet body 2, pallet 21, support leg 22, clamp 23, rolling bearing 24 and first positioning hole 25. Detailed Implementation
[0021] This application provides a tray for processing long valve plates, which solves the problem of movement or offset of trays and products on trays in the prior art.
[0022] The technical solution in this application embodiment is to solve the problem of movement or offset of the pallet and the products on the pallet. The general idea is as follows:
[0023] The positioning mechanism 1 consists of a first positioning seat 11, a first connecting plate 12, and a second positioning seat 13. The first connecting plate 12 connects the first positioning seat 11 and the second positioning seat 13 to form a U-shaped groove 14. The main body 2 of the tray 21 is positioned in the U-shaped groove 14. Simultaneously, the first positioning hole 25 and the first positioning pin 110 cooperate, and the second positioning hole and the second positioning pin (not shown in the figure) cooperate, enabling the main body 2 of the tray 21 to be accurately positioned in the U-shaped groove 14, ensuring that the long valve plate is fixed in position during loading and unloading. A first limit stop is set. Plate 111 and second limiting baffle 131 can effectively restrict the lateral movement of the pallet 21 body 2, prevent the product from shifting when placed on the pallet 21 body 2, ensure the stability of the product and the pallet 21 body 2, and always keep the pallet 21 within the positioning mechanism 1; in addition, two rows of clamps are symmetrically arranged upward on both sides of the pallet 21, so that the product is restricted within the clamps; furthermore, support feet are provided on both sides of the bottom of the pallet 21, and the pallet 21 body 2 is restricted within the positioning mechanism 1, avoiding the shift of the pallet 21 and the product on the pallet 21.
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the present utility model or its application or use. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0025] like Figs. 1-2 As shown, a tray for processing long valve plates includes:
[0026] The positioning mechanism 1 comprises a first positioning seat 11, a first connecting plate 12, and a second positioning seat 13. The first connecting plate 12 connects the first positioning seat 11 and the second positioning seat 13 to form a U-shaped groove 14. Two first positioning pins 110 are fixedly arranged upward along the inward and outward directions on the first positioning seat 11. A first limiting baffle 111 is fixedly arranged upward on the outer side of the first positioning seat 11, which can effectively limit the lateral movement of the pallet body 2, prevent the product from shifting when placed on the pallet body 2, ensure the stability of the product and the pallet body 2, and always confine the pallet 21 within the positioning mechanism 1. The first positioning seat 11 includes... The system comprises a first base plate 112, a first support block 113, a first positioning block 114, and a first fixing plate 115. The first support block 113 is fixedly mounted on the first base plate 112 along the front-rear direction. A detection rod 116 is mounted on the first support block 113, located behind or in front of the first positioning block 114. The first positioning block 114 is fixedly mounted on the first support block 113 along the front-rear direction. A first positioning pin 110 is fixedly mounted upward on the first positioning block 114. The first fixing plate 115 is vertically fixed at the rear end of the first base plate 112. The first support block 113 is connected to the first fixing plate 115 via the first fixing plate 112. 5 is fixedly connected to one end of the first connecting plate 12. The first limiting baffle 111 is located outside the first support block 113. The top of the first limiting baffle 111 is inclined upward and outward with a first guide plate 117. Two second positioning pins (not shown in the figure) are fixedly arranged upward along the inner and outer directions on the second positioning seat 13. The outer side of the second positioning seat 13 is fixedly arranged upward with a second limiting baffle 131. The second limiting baffle 131 cooperates with the first limiting baffle 111 to more effectively restrict the lateral movement of the pallet body 2, prevent the product from shifting when placed on the pallet body 2, and ensure the product and... The stability of the pallet body 2 always confines the pallet 21 within the positioning mechanism 1; the second positioning seat 13 includes a second base plate 132, a second support block 133, a second positioning support block (not shown in the figure), and a second fixed plate 134. The second support block 133 is fixedly mounted on the second base plate 132 in the front-back direction. A detection rod 116 is mounted on the second support block 133. The detection rod 116 is located behind or in front of the second positioning support block (not shown in the figure). The detection rod 116 is used to detect whether the pallet 21 is placed correctly. Its purpose is to ensure the accuracy of the robot's picking and placing of materials and to fix its movement trajectory.The second positioning block (not shown in the figure) is fixedly mounted on the second support block 133 in the front-to-back direction. The second positioning pin (not shown in the figure) is fixedly mounted upward on the second positioning block (not shown in the figure). The second fixing plate 134 is vertically fixedly mounted on the rear end of the second base plate 132. The second support block 133 is fixedly connected to the other end of the second connecting plate through the second fixing plate 134. The second limiting baffle 131 is located outside the second support block 133. The top of the second limiting baffle 131 is inclined upward and outward with a second guide plate 135. The second guide plate 135 and the first guide plate 117 cooperate to play a guiding role. When the pallet body 2 is placed into the U-shaped groove 14, they make it easier and smoother for the pallet body 2 to be placed into the positioning mechanism 1, reducing collisions or damage caused by improper insertion, and improving the convenience and safety of operation.
[0027] The pallet body 2 includes a pallet 21 and support legs 22. Two rows of clamps 23 are symmetrically arranged on both sides of the pallet 21, confining the product within them. Support legs 22 are also provided on both sides of the bottom of the pallet 21, restricting the pallet body 2 within the positioning mechanism 1 and preventing displacement of the pallet 21 and the products on it. The support legs 22 are located on both sides of the bottom of the pallet 21. A row of rolling bearings 24 is provided at the top of both ends of the pallet body 2, improving the smoothness of the pallet 21's placement within the positioning mechanism 1 and reducing scraping of the material's sides. The tray body 2 rolls along the top surface of the first positioning block 114 and the second positioning block (not shown in the figure) via the rolling bearing 24; the bottom sides of the tray 21 are also provided with a first positioning hole 25 corresponding to the position of the first positioning pin 110 and a second positioning hole corresponding to the position of the second positioning pin (not shown in the figure). By using the first positioning hole 25 and the first positioning pin 110 to cooperate, and the second positioning hole and the second positioning pin (not shown in the figure) to cooperate, the tray body 2 can be accurately positioned in the U-shaped groove 14, ensuring that the long valve plate is fixed in position during the picking and placing process; the tray body 2 is positioned in the U-shaped groove 14.
[0028] It should be noted that the terms "first," "second," etc., used in the specification and claims of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented, for example, in a sequence other than those illustrated or described herein.
[0029] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations may be observed by those skilled in the art. Any modifications, substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A tray for processing long valve plates, characterized in that, The tray includes: The positioning mechanism comprises a first positioning seat, a first connecting plate, and a second positioning seat. The first connecting plate connects the first positioning seat and the second positioning seat to form a U-shaped groove. At least two first positioning pins are fixedly arranged upward along the inward and outward directions on the first positioning seat. A first limiting baffle is fixedly arranged upward on the outer side of the first positioning seat. At least two second positioning pins are fixedly arranged upward along the inward and outward directions on the second positioning seat. A second limiting baffle is fixedly arranged upward on the outer side of the second positioning seat. The pallet body includes a pallet and support legs. Two rows of clamps are symmetrically arranged on both sides of the pallet. The support legs are respectively arranged on both sides of the bottom of the pallet. The bottom of the pallet is also provided with a first positioning hole corresponding to the position of the first positioning pin and a second positioning hole corresponding to the position of the second positioning pin. The main body of the tray is positioned and placed in the U-shaped groove.
2. The tray for processing long valve plates according to claim 1, characterized in that: The first positioning seat includes a first base plate, a first support block, a first positioning bracket, and a first fixing plate. The first support block is fixedly mounted on the first base plate in the front-back direction, the first positioning bracket is fixedly mounted on the first support block in the front-back direction, the first positioning pin is fixedly mounted upward on the first positioning bracket, and the first fixing plate is vertically fixedly mounted at the rear end of the first base plate. The first support block is fixedly connected to one end of the first connecting plate through the first fixing plate. The second positioning seat includes a second base plate, a second support block, a second positioning bracket, and a second fixing plate. The second support block is fixedly mounted on the second base plate in the front-back direction, the second positioning bracket is fixedly mounted on the second support block in the front-back direction, the second positioning pin is fixedly mounted upward on the second positioning bracket, and the second fixing plate is vertically fixedly mounted at the rear end of the second base plate. The second support block is fixedly connected to the other end of the second connecting plate through the second fixing plate.
3. A tray for processing long valve plates according to claim 2, characterized in that: The first limiting baffle is located outside the first support block, and the second limiting baffle is located outside the second support block.
4. A tray for processing long valve plates according to claim 3, characterized in that: A row of rolling bearings is provided at the top of each end of the pallet body, and the pallet body rolls along the top surface of the first positioning block and the second positioning block through the rolling bearings; a detection rod is provided on the first support block and the second support block, and the detection rod is located behind or in front of the first positioning block and the second positioning block, respectively.
5. A tray for processing long valve plates according to any one of claims 1 to 4, characterized in that: The top of the first limiting baffle is inclined upward and outward with a first guide plate, and the top of the second limiting baffle is inclined upward and outward with a second guide plate.