A double-pulse gas shielded welding machine for improving welding efficiency of aluminum material

By introducing support and grip parts into the welding structure to replace finger support, and setting a protective cloth cover on the outside of the grip part, the problems of finger fatigue and burns are solved, and the stability and safety of welding are improved.

CN224406618UActive Publication Date: 2026-06-26JINING AOTAI ELECTRICAL

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JINING AOTAI ELECTRICAL
Filing Date
2025-06-30
Publication Date
2026-06-26

AI Technical Summary

Technical Problem

Using fingers as a support point when welding aluminum materials can lead to finger fatigue and soreness, as well as the risk of burns and bruises, and it is also inconvenient to operate.

Method used

A dual-pulse gas shielded welding machine was designed, comprising a welding structure and an auxiliary support structure. The support and gripping parts replace the finger support, and a protective cloth cover is provided on the outside of the gripping parts to prevent burns from splattering.

Benefits of technology

It enhances the stability of the welded structure, reduces vibration, prevents splatter from burning fingers, and improves welding efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of welding equipment, concretely relates to a double pulse gas shielded welding machine of improving aluminium material welding efficiency. The double pulse gas shielded welding machine includes: welding structure, including handle, with handle link's wire feeding pipe and install welding nozzle at wire feeding pipe one end, auxiliary support structure, including with wire feeding pipe match's support part and with support part form articulated fit connection's holding part, the circumferential outside of holding part is equipped with protective cloth cover. The utility model relates to a double pulse gas shielded welding machine of improving aluminium material welding efficiency can replace the finger to wire feeding pipe and support, strengthen the stability of welding structure, and protective cloth cover can prevent the splash scald finger.
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Description

Technical Field

[0001] This utility model relates to the field of welding equipment, and more specifically to a dual-pulse gas shielded welding machine for improving the welding efficiency of aluminum materials. Background Technology

[0002] The dual-pulse welding machine is a high-tech, high-precision metal joining device. The working principle of the dual-pulse welding machine is to control the current and welding time by using two different pulse frequencies, thereby achieving a high-strength connection effect during the welding process. The dual-pulse welding machine has the advantages of high precision, high efficiency, high welding quality, and wide applicability, and is widely used in the joining of various metals.

[0003] When welding aluminum, engineers often use their fingers to brace against the wire feed tube, using their fingers as an extra support point to increase hand stability and reduce tremors. However, maintaining this posture for extended periods can easily lead to finger fatigue and soreness, and also carries the risk of burns and bruises.

[0004] Therefore, a new technical solution is needed in this field to solve the above problems. Summary of the Invention

[0005] To improve or solve the technical problems of inconvenient operation and safety hazards caused by using fingers as a support point in existing technologies, this utility model provides a dual-pulse gas shielded welding machine to improve the welding efficiency of aluminum materials. The dual-pulse gas shielded welding machine includes: a welding structure, comprising a handle, a wire feed tube connected to the handle, and a welding nozzle installed at one end of the wire feed tube; an auxiliary support structure, comprising a support part that matches the wire feed tube, and a gripping part that forms a hinged connection with the support part; a protective cloth cover is fitted around the circumferential outer side of the gripping part.

[0006] This invention relates to a dual-pulse gas shielded welding machine for improving aluminum welding efficiency. It includes a welding structure and an auxiliary support structure. The welding structure comprises a handle, a wire feed tube, and a welding nozzle. Welding wire extends from the handle, wire feed tube, and welding nozzle for welding aluminum. The auxiliary support structure includes a support part and a grip part. The support part supports the wire feed tube, while the grip part allows the operator to hold the machine, replacing fingers and enhancing the stability of the welding structure while reducing vibration. A protective cloth cover is provided on the outer circumference of the grip part to prevent spatter from falling onto it and thus preventing burns to the fingers. Through these features, this invention provides a dual-pulse gas shielded welding machine for improving aluminum welding efficiency, allowing the operator to support the wire feed tube instead of using fingers, enhancing the stability of the welding structure, and the protective cloth cover prevents burns to the fingers from spatter.

[0007] Furthermore, a hinge portion is provided at one end of the grip portion near the support portion. The hinge portion includes an abutment plate connected to the grip portion, a mounting base mounted on the abutment plate, and a hinge shaft mounted on the mounting base. A connecting ear is formed on the support portion to form a hinged connection with the hinge shaft.

[0008] Furthermore, a gasket is provided between the connecting ear and the mounting base.

[0009] Furthermore, a limiting plate is detachably provided at one end of the grip near the abutment plate, and the protective cloth cover is positioned between the limiting plate and the abutment plate.

[0010] Furthermore, a leather layer is attached to the circumferential outer side of the support portion.

[0011] Furthermore, the outer layer of the protective fabric cover is formed with a leather layer.

[0012] In summary, compared with the prior art, this utility model has the following beneficial effects:

[0013] The auxiliary support structure includes a support part and a grip part. The support part can support the wire feeding tube, and the grip part can be easily held by the operator, thereby replacing the fingers, enhancing the stability of the welding structure and reducing vibration. A protective cloth cover is provided on the outer circumference of the grip part to prevent spatter from falling onto the grip part and thus preventing spatter from burning the fingers. Attached Figure Description

[0014] The preferred embodiments of this utility model are described below with reference to the accompanying drawings, in which:

[0015] Figure 1 This is a schematic diagram of an embodiment of a dual-pulse gas shielded welding machine for improving aluminum welding efficiency according to this utility model.

[0016] List of reference numerals in the attached drawings: 1. Welding structure; 11. Handle; 12. Wire feed tube; 13. Welding nozzle; 2. Auxiliary support structure; 21. Support part; 22. Grip part; 23. Connecting ear; 24. Hinge part; 241. Abutment plate; 242. Mounting base; 243. Hinge shaft; 25. Limiting plate; 26. Protective cloth cover; 261. Arc-shaped part; 262. Cylindrical part; 263. Velcro. Detailed Implementation

[0017] Preferred embodiments of the present invention will now be described with reference to the accompanying drawings. Those skilled in the art should understand that these embodiments are merely illustrative of the technical principles of the present invention and are not intended to limit the scope of protection of the present invention.

[0018] It should be noted that in the description of this utility model, the terms "upper," "lower," "left," "right," "inner," and "outer," which indicate directional or positional relationships, are based on the directional or positional relationships shown in the accompanying drawings. These are merely for ease of description and do not indicate or imply that the device or element must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0019] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "setting," and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection, an indirect connection through an intermediate medium, or a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0020] To improve or solve the technical problems of inconvenient operation and safety hazards caused by using fingers as a support point in existing technologies, this utility model provides a dual-pulse gas shielded welding machine to improve the welding efficiency of aluminum materials. The dual-pulse gas shielded welding machine includes: a welding structure 1, comprising a handle 11, a wire feed tube 12 connected to the handle 11, and a welding nozzle 13 installed at one end of the wire feed tube 12; an auxiliary support structure 2, comprising a support part 21 that matches the wire feed tube 12, and a gripping part 22 that is hingedly connected to the support part 21; a protective cloth cover 26 is provided on the circumferential outer side of the gripping part 22.

[0021] Figure 1 This is a schematic diagram of an embodiment of a dual-pulse gas shielded welding machine for improving aluminum welding efficiency according to this utility model. Figure 1 As shown, in one or more embodiments, the present invention provides a dual-pulse gas shielded welding machine for improving aluminum welding efficiency, comprising a welding structure 1 and an auxiliary support structure 2.

[0022] See also Figure 1 The welding structure 1 includes a handle 11, a wire feed tube 12 connected to the handle 11, and a welding nozzle 13 installed at one end of the wire feed tube 12. The welding wire is fed from the handle 11 and the wire feed tube 12 to the welding nozzle 13. A switch is provided on the handle 11.

[0023] See also Figure 1In one or more embodiments, the auxiliary support structure 2 includes a support portion 21 that mates with the wire feeding tube 12 and a gripping portion 22 connected to the support portion 21. Specifically, the support portion 21 is generally U-shaped and its opening faces the wire feeding tube 12, enabling the wire feeding tube 12 to be contained within the support portion 21. Further, a connecting ear 23 is provided at the lower end of the support portion 21. Two connecting ears 23 are provided and arranged opposite to each other. Specifically, the two connecting ears 23 are arranged opposite to each other along the length direction of the wire feeding tube 12. A hinge hole is provided on each of the two connecting ears 23 for connecting with the gripping portion 22. Further, the gripping portion 22 is generally cylindrical, and a hinge portion 24 is provided at one end of the gripping portion 22 near the support portion 21. The hinge portion 24 includes an abutment plate 241 connected to the gripping portion 22, a mounting base 242 mounted on the abutment plate 241, and a hinge shaft 243 mounted on the mounting base 242. The diameter of the abutment plate 241 is larger than the diameter of the grip portion 22. The mounting base 242 is roughly elongated and is positioned between the two connecting ears 23. The hinge shaft 243 is mounted on the mounting base 242, and both ends of the hinge shaft 243 are inserted into the hinge holes of the two connecting ears 23. Furthermore, a shim is provided between the connecting ears 23 and the mounting base 242, so that a damped rotational connection is formed between the support portion 21 and the grip portion 22. The support portion 21 can be manually rotated to adjust the angle between the support portion 21 and the grip portion 22 to adapt to different working scenarios. The damping prevents the support portion 21 and the grip portion 22 from rotating arbitrarily.

[0024] See also Figure 1In one or more embodiments, a detachable limiting plate 25 is provided at one end of the grip portion 22 near the abutment plate 241, and a protective cloth cover 26 is positioned between the limiting plate 25 and the abutment plate 241. Specifically, an external thread is provided at one end of the grip portion 22 near the abutment plate 241, and a threaded hole is provided on the limiting plate 25. The limiting plate 25 and the grip portion 22 form a threaded connection. Further, a protective cloth cover 26 is fitted around the circumferential outer side of the grip portion 22. The protective cloth cover 26 includes an arc-shaped portion 261 and a cylindrical portion 262 connected to the arc-shaped portion 261. The arc-shaped portion 261 has a large end and a small end, the large end of which is connected to the cylindrical portion 262, and the small end is fitted around the circumferential outer side of the grip portion 22. Further, a Velcro closure is provided on the side of the cylindrical portion 262 away from the arc-shaped portion 261 to accommodate the size of the worker's wrist. Furthermore, the grip portion 22 and the support portion 21 are made of plastic, and a leather layer is attached to the outer periphery of the support portion 21. Specifically, multiple pieces of leather are provided, and these pieces are glued to the support portion 21. Alternatively, the grip portion 22 and the support portion 21 can be hollow metal structures to reduce their weight. Furthermore, the outer layer of the protective cover 26 is formed with a leather layer to protect against high temperatures, molten metal, and sparks. Specifically, a cotton layer is provided between the leather layer and the protective cover 26 to enhance the heat insulation performance of the protective cover 26. The protective cover 26 can be made of canvas or leather.

[0025] The technical solution of this utility model has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it will be readily understood by those skilled in the art that the protection scope of this utility model is obviously not limited to these specific embodiments. Without departing from the principle of this utility model, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after such changes or substitutions will all fall within the protection scope of this utility model.

Claims

1. A dual-pulse gas shielded welding machine for improving aluminum welding efficiency, characterized in that, include: The welding structure (1) includes a handle (11), a wire feeding tube (12) connected to the handle (11), and a welding nozzle (13) installed at one end of the wire feeding tube (12). The auxiliary support structure (2) includes a support part (21) that matches the wire feeding tube (12) and a gripping part (22) that is hinged to the support part (21); a protective cloth cover (26) is provided on the circumferential outer side of the gripping part (22).

2. The dual-pulse gas shielded welding machine for improving aluminum welding efficiency according to claim 1, characterized in that, A hinge portion (24) is provided at one end of the grip portion (22) near the support portion (21). The hinge portion (24) includes an abutment plate (241) connected to the grip portion (22), a mounting base (242) mounted on the abutment plate (241), and a hinge shaft (243) mounted on the mounting base (242). A connecting ear (23) is formed on the support portion (21) to form a hinged connection with the hinge shaft (243).

3. A dual-pulse gas shielded welding machine for improving aluminum welding efficiency according to claim 2, characterized in that, A gasket is provided between the connecting ear (23) and the mounting base (242).

4. A dual-pulse gas shielded welding machine for improving aluminum welding efficiency according to claim 2, characterized in that, A limiting plate (25) is detachably provided at one end of the grip (22) near the abutment plate (241), and the protective cloth cover (26) is positioned between the limiting plate (25) and the abutment plate (241).

5. A dual-pulse gas shielded welding machine for improving aluminum welding efficiency according to claim 2, characterized in that, A leather layer is attached to the circumferential outer side of the support (21).

6. A dual-pulse gas shielded welding machine for improving aluminum welding efficiency according to claim 1, characterized in that, The outer layer of the protective fabric cover (26) is formed with a leather layer.