A deburring device for aluminum ingots

By designing a grinding device for deburring aluminum ingots, using fixing screws and lifting cylinders to fix the aluminum ingots, and combining a rotating motor to flip and abrasive jet spray, the problem of needing to constantly disassemble and install in the existing technology is solved, and a highly efficient deburring process is achieved.

CN224407294UActive Publication Date: 2026-06-26ZHEJIANG RUIQI TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG RUIQI TECH CO LTD
Filing Date
2025-06-24
Publication Date
2026-06-26

AI Technical Summary

Technical Problem

In existing technologies, the deburring process for aluminum ingots requires constant disassembly and reassembly, resulting in wasted time.

Method used

A grinding device for deburring aluminum ingots was designed, including a placement frame, a top cover, a baffle, a bracket, a rotating motor, fixing screws, an abrasive flow generator, and a lifting cylinder. The aluminum ingot is fixed by the fixing screws, and the lifting cylinder and rotating motor are used to flip the aluminum ingot and spray the abrasive flow, thus avoiding the disassembly and installation process.

Benefits of technology

It eliminates the need for constant disassembly and reassembly during the deburring process, saving time and enabling precise removal of burrs from aluminum ingots.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of deburring is used to polishing device for aluminium ingot, it includes: the inner diameter of upper cover is same with the inner diameter of placing frame, and the upper end surface of upper cover and placing frame is threadedly connected;Several fender strips are divided into two groups and are respectively fixedly connected on the inner side surface of placing frame and the inner side surface of upper cover;The two sides of placing frame are rotatably connected with two supports respectively;Placing frame is rotatably connected with support by rotating motor;Two fixed screws are respectively placed on the front and rear end surfaces of placing frame, and the end of fixed screw is placed in the interior of placing frame after passing through the outer side surface of placing frame, and fixed screw is threadedly connected with placing frame;Abrasive grain flow generator is placed in the side of placing frame;Lifting cylinder is fixedly connected with the upper end surface of abrasive grain flow generator;The lifting rod of lifting cylinder is fixedly connected with the upper end surface of injection disc after passing through the upper end surface of abrasive grain flow generator.The beneficial effects of the utility model are: the process of deburring does not need to be constantly disassembled and installed, and the purpose of more time saving.
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Description

Technical Field

[0001] This utility model relates to the technical field of aluminum ingot grinding equipment, and in particular to a grinding device for deburring aluminum ingots. Background Technology

[0002] Aluminum ingots are usually multi-faceted, so deburring them requires constantly removing them from the fixture, changing the sides, and reinstalling them, which is very troublesome. Utility Model Content

[0003] This invention aims to overcome the shortcomings of existing technologies that require continuous disassembly and reassembly during the deburring process, and provides a grinding device for deburring aluminum ingots that eliminates the need for continuous disassembly and reassembly, thus saving more time.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A grinding device for deburring aluminum ingots, comprising:

[0006] The placement frame has a circular cross-sectional shape, and the center of the placement frame is hollowed out.

[0007] The top cover is placed on the upper surface of the placement frame. The cross-sectional shape of the top cover is annular, and the inner diameter of the top cover is the same as the inner diameter of the placement frame. The top cover is threadedly connected to the upper surface of the placement frame.

[0008] Several baffles are divided into two groups and evenly distributed on the inner side of the placement frame and the inner side of the top cover, respectively. The baffles are fixedly connected to the inner side of the placement frame and the inner side of the top cover, respectively. The baffles are perpendicular to the axis of the placement frame and the axis of the top cover.

[0009] Two supports are placed on the left and right sides of the placement frame, respectively, and the two sides of the placement frame are rotatably connected to the two supports.

[0010] A rotating motor is placed on the outer side of one of the brackets. The rotating shaft of the rotating motor passes through the bracket and is fixedly connected to the placement frame. The placement frame is rotatably connected to the bracket through the rotating motor.

[0011] Two fixing screws are placed on the front and rear end faces of the placement frame, respectively. The two fixing screws are symmetrical about the center of the placement frame. One end of the fixing screw passes through the outer side of the placement frame and is placed inside the placement frame. The fixing screw is threadedly connected to the placement frame.

[0012] The abrasive flow generator is placed on the side of the placement frame;

[0013] A lifting cylinder is placed above the upper cover, and the lifting cylinder is fixedly connected to the upper end face of the abrasive flow generator;

[0014] The injection disc is placed between the abrasive flow generator and the upper cover. The lifting rod of the lifting cylinder passes through the upper end face of the abrasive flow generator and is fixedly connected to the upper end face of the injection disc.

[0015] When using this device, place the aluminum ingot into the placement frame and cover it with the top cover. First, use a baffle to prevent the aluminum ingot from falling out of the placement frame, and then fix the aluminum ingot with fixing screws. Then, open the lifting cylinder to lower the spray plate to fit tightly against the top cover or placement frame. Next, turn on the abrasive flow generator to allow the spray plate to deburr. After one side is deburred, raise the spray plate with the lifting cylinder and turn on the rotating motor to flip the placement plate in the middle of the bracket to continue deburring. This achieves the goal of not needing to constantly disassemble and reassemble during the deburring process, thus saving time.

[0016] Preferably, the outer surface of the placement frame is provided with two shafts. One end of each shaft is fixedly connected to the outer surface of the placement frame, and the other end is rotatably connected to a support. One of the shafts passes through the support and is fixedly connected to the rotating shaft of a rotating motor. The shafts facilitate the support and flipping of the placement frame.

[0017] Preferably, the inner side of the bracket is provided with a slot, the cross-sectional shape of which is arc-shaped. The arc of the slot is centered on the shaft, and the angle of the arc is greater than 180 degrees. The outer side of the placement frame is provided with two locking strips, one end of which is fixedly connected to the placement frame, and the other end of which is placed inside the slot. Each locking strip corresponds to a slot, and the placement frame is engaged with the bracket through the cooperation of the slots and locking strips. The slots and locking strips restrict the rotation angle of the placement slot, facilitating parallel alignment of the spray disc with the placement frame and the top cover.

[0018] Preferably, one end of the fixing screw is provided with a suction cup, which is placed inside the placement frame, and one end of the suction cup is threadedly connected to the fixing screw. The suction cup can act as a buffer to prevent the fixing screw from damaging the surface of the aluminum ingot.

[0019] Preferably, the lower end face of the placement frame and the upper end face of the top cover are both provided with a second slot, and the lower end face of the spray disc is provided with a second retaining strip. The second retaining strip is fixedly connected to the lower end face of the spray disc, and the second retaining strip corresponds to the second slot. The second retaining strip and the second slot limit the position of the spray disc corresponding to the placement frame and the top cover, so that the abrasive flow can accurately impact the aluminum ingot.

[0020] Preferably, the lower end face of the spraying disc is provided with a plurality of nozzles, which are evenly distributed on the lower end face of the spraying disc and fixedly connected to the lower end face of the spraying disc. The nozzles are located inside the second retaining strip and are in communication with the interior of the spraying disc. The nozzles facilitate spraying burrs at different locations on the aluminum ingot.

[0021] Preferably, the spray disc is provided with a connecting pipe, one end of which communicates with the interior of the spray disc, and the other end of which is connected to the abrasive flow generator. The connecting pipe assists the nozzle in connecting to the abrasive flow generator for continuous output.

[0022] The beneficial effects of this utility model are: it eliminates the need for constant disassembly and reassembly during the deburring process, saving time; the shaft facilitates the support and flipping of the placement frame; the slot and the strip limit the rotation angle of the placement slot, ensuring the spray disc is parallel to the placement frame and the top cover; it prevents the fixing screws from damaging the aluminum ingot surface; it allows the abrasive flow to accurately impact the aluminum ingot; the nozzle facilitates spraying burrs at different locations on the aluminum ingot; and the connecting pipe assists in connecting the nozzle to the abrasive flow generator for continuous output. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the structure of this utility model;

[0024] Figure 2 This is a cross-sectional view of the main view of this utility model;

[0025] Figure 3 yes Figure 2 A cross-sectional view of AA;

[0026] Figure 4 yes Figure 2 A magnified view of detail B;

[0027] Figure 5 yes Figure 3 A partially enlarged view of the cross-sectional view of CC;

[0028] Figure 6 yes Figure 3 A magnified view of detail D.

[0029] In the diagram: 1. Placement frame, 2. Top cover, 3. Baffle, 4. Bracket, 5. Rotating motor, 6. Fixing screw, 7. Abrasive flow generator, 8. Lifting cylinder, 9. Spray disc, 10. Slot 1, 11. Clip 1, 12. Suction cup, 13. Slot 2, 14. Clip 2, 15. Nozzle, 16. Shaft, 17. Connecting pipe. Detailed Implementation

[0030] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0031] like Figure 1 and Figure 3In one embodiment, a grinding device for deburring aluminum ingots includes: a placement frame 1 with an annular cross-sectional shape and a hollow center; an upper cover 2 placed on the upper surface of the placement frame 1, the upper cover 2 having an annular cross-sectional shape and an inner diameter identical to that of the placement frame 1, and the upper cover 2 being threadedly connected to the upper surface of the placement frame 1; several baffles 3 divided into two groups and evenly distributed on the inner sides of the placement frame 1 and the upper cover 2, the baffles 3 being fixedly connected to the inner sides of the placement frame 1 and the upper cover 2, and the baffles 3 being perpendicular to the axes of the placement frame 1 and the upper cover 2; two supports 4 placed on the left and right sides of the placement frame 1, the sides of the placement frame 1 being rotatably connected to the two supports 4; and a rotating motor 5 placed on the outside of one of the supports 4. The rotating shaft of the rotating motor 5 passes through the bracket 4 and is fixedly connected to the placement frame 1. The placement frame 1 is rotatably connected to the bracket 4 through the rotating motor 5. Two fixing screws 6 are respectively placed on the front and rear end faces of the placement frame 1. The two fixing screws 6 are symmetrical about the center of the placement frame 1. One end of the fixing screw 6 passes through the outer side of the placement frame 1 and is placed inside the placement frame 1. The fixing screw 6 is threadedly connected to the placement frame 1. The abrasive flow generator 7 is placed to the side of the placement frame 1. The lifting cylinder 8 is placed above the upper cover 2 and is fixedly connected to the upper end face of the abrasive flow generator 7. The spray disc 9 is placed between the abrasive flow generator 7 and the upper cover 2. The lifting rod of the lifting cylinder 8 passes through the upper end face of the abrasive flow generator 7 and is fixedly connected to the upper end face of the spray disc 9.

[0032] like Figure 1 , Figure 3 and Figure 5 As shown, one end of each of the two shafts 16 is fixedly connected to the outer side of the placement frame 1, and the other end of the shafts 16 is rotatably connected to the bracket 4. One of the shafts 16 passes through the bracket 4 and is fixedly connected to the rotating shaft of the rotating motor 5.

[0033] like Figure 3 and Figure 5 As shown, the cross-sectional shape of the slot 10 is arc-shaped. The arc of the slot 10 is centered on the shaft 16, and the angle of the arc of the slot 10 is greater than 180 degrees. One end of the two clips 11 are fixedly connected to the two sides of the placement frame 1, and the other end of the clips 11 is placed in the slot 10. The clips 11 and the slots 10 correspond one-to-one. The placement frame 1 is engaged with the bracket 4 through the cooperation of the slots 10 and the clips 11.

[0034] like Figure 1 and Figure 2 As shown, a suction cup 12 is attached to one end of the fixing screw 6. The suction cup 12 is placed inside the placement frame 1, and one end of the suction cup 12 is threadedly connected to the fixing screw 6.

[0035] like Figure 4 and Figure 6As shown, the lower end face of the placement frame 1 and the upper end face of the cover 2 are both provided with slot 2 13, and the lower end face of the spray disc 9 is provided with slot 2 14. Slot 2 14 is fixedly connected to the lower end face of the spray disc 9, and slot 2 14 corresponds to slot 2 13.

[0036] like Figure 1 and Figure 3 As shown, there are several nozzles 15 on the lower end face of the spray disk 9. The nozzles 15 are evenly distributed on the lower end face of the spray disk 9. The nozzles 15 are fixedly connected to the lower end face of the spray disk 9. The nozzles 15 are placed inside the second clip 14. The nozzles 15 are in communication with the interior of the spray disk 9.

[0037] like Figure 1 and Figure 3 As shown, a connecting pipe 17 is connected to the injection disk 9. One end of the connecting pipe 17 is connected to the interior of the injection disk 9, and the other end of the connecting pipe 17 is connected to the abrasive flow generator 7.

[0038] In use, place the aluminum ingot into the placement frame 1 and cover it with the top cover 2. First, use the baffle 3 to hold the aluminum ingot in place to prevent it from falling out of the placement frame. To ensure stability, move the fixing screw 6 inwards so that the suction cup 12 is pressed tightly against the aluminum ingot and fixed in place. The suction cup 12 is made of a soft material to prevent scratches on the surface of the aluminum ingot. Then, open the lifting cylinder 8 to lower the spray plate 9, allowing the second clamping strip 14 to be placed in the second clamping slot 13, so that the spray plate 9 is pressed tightly against the top cover 2 or the placement frame 1. Then, turn on the abrasive flow generator 7 to transport the spray material to the spray plate 9 through the connecting pipe 17. Then, let the corresponding nozzle 15 remove the burrs on the aluminum ingot. After one side is finished, lower the cylinder 8. Cylinder 8 raises the spray disc 9, and the rotating motor 5 is turned on to flip the placement frame 1 in the middle of the bracket 4. During this process, the retaining strip 11 will rotate in the retaining groove 10, limiting the rotation angle of the placement frame 1, so that the spray disc 9 can still be parallel to the top cover 2 or the placement frame 1 after the placement frame 1 rotates, and continue to deburr the spray disc 9. The abrasive flow generator 7 is existing technology and will not be described in detail here. The position of the nozzle 15 can be changed to a spray disc 9 with different angles and positions according to the actual use. This can accurately deburr the burrs and achieve the purpose of saving time by not having to constantly disassemble and install during the deburring process.

Claims

1. A grinding device for deburring aluminum ingots, characterized in that, include: The placement frame (1) has a ring-shaped cross-section, and the center of the placement frame (1) is hollowed out; The upper cover (2) is placed on the upper surface of the placement frame (1). The cross-sectional shape of the upper cover (2) is annular. The inner diameter of the upper cover (2) is the same as the inner diameter of the placement frame (1). The upper cover (2) is threadedly connected to the upper surface of the placement frame (1). Several baffles (3) are divided into two groups and evenly distributed on the inner side of the placement frame (1) and the inner side of the top cover (2). The baffles (3) are fixedly connected to the inner side of the placement frame (1) and the inner side of the top cover (2). The baffles (3) are perpendicular to the axis of the placement frame (1) and the axis of the top cover (2). Two supports (4) are placed on the left and right sides of the placement frame (1), respectively, and the two sides of the placement frame (1) are rotatably connected to the two supports (4); A rotating motor (5) is placed on the outer side of one of the brackets (4). The rotating shaft of the rotating motor (5) passes through the bracket (4) and is fixedly connected to the placement frame (1). The placement frame (1) is rotatably connected to the bracket (4) through the rotating motor (5). Two fixing screws (6) are placed on the front and rear end faces of the placement frame (1), respectively. The two fixing screws (6) are symmetrical about the center of the placement frame (1). One end of the fixing screw (6) passes through the outer side of the placement frame (1) and is placed inside the placement frame (1). The fixing screw (6) is threadedly connected to the placement frame (1). Abrasive flow generator (7) is placed to the side of placement frame (1); The lifting cylinder (8) is placed above the upper cover (2), and the lifting cylinder (8) is fixedly connected to the upper end face of the abrasive flow generator (7); The spray disc (9) is placed between the abrasive flow generator (7) and the upper cover (2). The lifting rod of the lifting cylinder (8) passes through the upper end face of the abrasive flow generator (7) and is fixedly connected to the upper end face of the spray disc (9).

2. The deburring apparatus for aluminum ingot according to claim 1, wherein Two shafts (16) are provided on the outer side of the placement frame (1). One end of the shaft (16) is fixedly connected to the outer side of the placement frame (1), and the other end of the shaft (16) is rotatably connected to the bracket (4). One of the shafts (16) passes through the bracket (4) and is fixedly connected to the rotating shaft of the rotating motor (5).

3. The grinding device for deburring aluminum ingots according to claim 2, characterized in that, The bracket (4) has a slot 1 (10) on its inner side. The slot 1 (10) has an arc-shaped cross-section. The arc of the slot 1 (10) is centered on the shaft (16). The angle of the arc of the slot 1 (10) is greater than 180 degrees. The outer side of the placement frame (1) has two clips 1 (11). One end of the clip 1 (11) is fixedly connected to the placement frame (1). The other end of the clip 1 (11) is placed in the slot 1 (10). The clip 1 (11) corresponds to the slot 1 (10). The placement frame (1) is engaged with the bracket (4) through the cooperation of the slot 1 (10) and the clip 1 (11).

4. The grinding device for deburring aluminum ingots according to claim 1, characterized in that, A suction cup (12) is provided on one end of the fixing screw (6). The suction cup (12) is placed in the placement frame (1). One end of the suction cup (12) is threadedly connected to the fixing screw (6).

5. A grinding device for deburring aluminum ingots according to claim 1, characterized in that, The lower end face of the placement frame (1) and the upper end face of the cover (2) are provided with a second slot (13). The lower end face of the spray disc (9) is provided with a second strip (14). The second strip (14) is fixedly connected to the lower end face of the spray disc (9). The second strip (14) corresponds to the second slot (13).

6. A grinding device for deburring aluminum ingots according to claim 5, characterized in that, The lower end face of the spray disc (9) is provided with a plurality of nozzles (15). The nozzles (15) are evenly distributed on the lower end face of the spray disc (9). The nozzles (15) are fixedly connected to the lower end face of the spray disc (9). The nozzles (15) are placed inside the second clip (14). The nozzles (15) are in communication with the interior of the spray disc (9).

7. The grinding device for deburring aluminum ingots according to claim 1, characterized in that, The spray disk (9) is provided with a connecting pipe (17), one end of the connecting pipe (17) is connected to the interior of the spray disk (9), and the other end of the connecting pipe (17) is connected to the abrasive flow generator (7).