Plastic bottle injection molding mouth excess material cutting device

Abstract

The utility model discloses a kind of plastic bottle injection molding mouth excess material cutting equipment, it is related to plastic bottle processing equipment technical field.The utility model includes shell, cutting assembly is arranged in shell inner cavity, polishing assembly is arranged in cutting assembly side, cutting station is arranged in shell inner cavity bottom side, the cutting assembly includes lifting frame, lifting frame is connected with shell through-penetration, first inclined plane frame is fixedly connected in lifting frame one side top portion.The utility model is through the collaborative operation of electric push rod, cutting machine and motor, from excess material cutting to polishing linkage is realized, when plastic bottle blank is pushed into cutting station, electric push rod drives cutting machine to accurately remove injection molding mouth excess material, without manual intervention;After cutting is completed, spring drive polishing disc is automatically moved back, cooperate with the polishing disc polishing driven by motor, so that cutting position is quickly completed polishing processing, reduces process linkage time, significantly improves production efficiency.

Description

Technical Field

[0001] This utility model belongs to the technical field of plastic bottle processing equipment, and in particular relates to a plastic bottle injection nozzle waste material removal device. Background Technology

[0002] Injection molded bottles refer to plastic bottles manufactured using injection molding and blow molding processes. In this process, the raw material is first injection molded into a tubular preform by an injection molding machine, and then stretched and blow-molded into shape by a blow molding machine using a blow molding die. During the injection molding production process, the preforms generally contain sprue residue, i.e., gate residue. The gate is usually located at the center of the bottom of the preform, so the sprue residue is naturally located at the gate placement position. Generally, the sprue residue needs to be removed before blow molding.

[0003] However, existing plastic bottle injection nozzle scrap removal equipment does not have a grinding and polishing function. After the plastic bottle injection nozzle scrap is removed, there are often problems such as burrs and unevenness at the cut. In order to make the plastic bottle meet the qualified quality standards and meet the needs of subsequent packaging and use, it is necessary to use additional grinding equipment to grind the cut. This not only increases the production process and makes the production process more complicated, but also increases the production cost by investing in additional grinding equipment.

[0004] To address this issue, we provide a plastic bottle injection nozzle residue removal device to solve the problems mentioned above. Utility Model Content

[0005] The purpose of this utility model is to provide a plastic bottle injection nozzle waste removal device. By combining the cutting component and the polishing component, it solves the problem that the existing plastic bottle injection nozzle waste removal devices do not have grinding and polishing functions, and that additional investment in grinding equipment will increase production costs.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution.

[0007] This utility model relates to a plastic bottle injection nozzle residue removal device, comprising a housing, a cutting assembly disposed within the inner cavity of the housing, a polishing assembly disposed on one side of the cutting assembly, and a cutting station disposed on the bottom side of the inner cavity of the housing. The cutting assembly includes a lifting frame, which is connected through the housing. A first inclined frame is fixedly connected to the top of one side of the lifting frame, and a cutting machine is fixedly connected to the bottom of one side of the lifting frame. A fixed frame is fixedly connected to the top of one side of the housing, and an electric push rod is fixedly connected to the top of the inner cavity of the fixed frame. A fixed plate is fixedly connected to the telescopic shaft of the electric push rod, and one side of the fixed plate is fixedly connected to the surface of the lifting frame. The polishing assembly includes a movable frame, which is movably connected to the housing. A second inclined frame is fixedly connected to one side of the movable frame, and a motor is fixedly connected to the bottom of one side of the movable frame. A movable rod is fixedly connected to the output end of the motor, and a polishing disc is fixedly connected to one end of the movable rod. Springs are fixedly connected to the top and bottom of one side of the movable frame.

[0008] The present invention is further configured such that a main drive wheel is fixedly connected to the surface of the movable rod, a dust collection shell is fixedly connected to the surface of the movable frame above the motor, a rotating rod is movably connected to the inner cavity of the dust collection shell, a secondary drive wheel is fixedly connected to one side of the surface of the rotating rod, a fan blade is fixedly connected to the other side of the surface of the rotating rod, a dust filter frame is fixedly connected to the top of the inner cavity of the dust collection shell, and a dust suction hood is provided on the side of the dust collection shell away from the movable frame. The output end of the motor drives the movable rod to rotate, the movable rod drives the main drive wheel to rotate, the main drive wheel drives the secondary drive wheel to rotate through the belt on its surface, the secondary drive wheel drives the rotating rod to rotate, the rotating rod drives the fan blade to rotate, and the high-speed rotating fan blade creates a negative pressure in the inner cavity of the dust collection shell, thereby sucking the polishing dust into the inner cavity of the dust collection shell through the dust suction hood.

[0009] The present invention is further configured such that an opening is provided on one side of the top of the outer shell, and a limiting rod is fixedly connected to the inner cavity of the opening. The surface of the limiting rod is connected through the limiting hole on the surface of the movable frame. The size of the limiting rod is adapted to the size of the inner cavity of the limiting hole on the surface of the movable frame, so that the movable frame will not shake when it moves on the surface of the limiting rod.

[0010] The present invention is further configured such that support frames are fixedly connected to both sides of the bottom of the outer shell, and support pads are fixedly connected to the bottom of the support frames. The support pads can improve the anti-slip properties of the bottom of the support frames, and the bottom of the outer shell is stably supported by the two anti-slip support frames.

[0011] The present invention is further configured such that a positioning frame is fixedly connected to the top of the inner cavity of the outer shell, and a limiting roller is movably connected to the inner cavity of the positioning frame. One side of the limiting roller contacts the surface of the lifting frame, and the two limiting rollers limit the two sides of the lifting frame so that the lifting frame will not shake during the up and down movement.

[0012] The present invention is further provided that a protective door panel is provided on the front of the outer shell, and a handle is fixedly connected to the front of the protective door panel. Closing the protective door panel can protect the inner cavity of the outer shell, and the protective door panel is easy to open, which facilitates the inspection and maintenance of relevant components in the inner cavity of the outer shell.

[0013] The present invention is further configured such that a feeding port is provided on one side of the bottom of the inner cavity of the outer shell, and a feeding plate is provided in the inner cavity of the feeding port. The feeding plate is opened by an external driving mechanism so that the plastic bottle after the excess material is removed falls into the transmission program.

[0014] The present invention is further configured such that a limiting plate is fixedly connected to one side of the bottom of the inner cavity of the outer shell, and the bottom slot of the movable frame is movably connected to the surface of the limiting plate. The inner cavity size of the bottom slot of the movable frame is adapted to the size of the surface of the limiting plate. The limiting plate can improve the stability of one side of the movable frame.

[0015] The present invention has the following beneficial effects.

[0016] 1. This utility model achieves the linkage from scrap removal to polishing through the coordinated operation of electric push rod, cutting machine and motor. After the plastic bottle preform is pushed into the cutting station, the electric push rod drives the cutting machine to accurately remove the scrap material at the injection port without manual intervention. After the removal is completed, the spring drives the polishing disc to move back automatically, and the polishing disc driven by the motor polishes, so that the cutting position can be polished quickly, reducing the process connection time and significantly improving production efficiency.

[0017] 2. In the grinding and polishing process, this utility model uses belt drive between the main drive wheel and the auxiliary drive wheel to drive the rotating rod and fan blades to rotate at high speed, creating negative pressure inside the dust collection shell. The polishing dust is effectively sucked into the dust collection shell through the dust suction hood, avoiding dust pollution of the working environment and meeting environmental protection production requirements. At the same time, the cutting component and the polishing component are linked through the first inclined plane frame, the second inclined plane frame, springs and other structures. During cutting, the polishing disc automatically avoids the impact and can accurately reset after cutting. The strong linkage between the components ensures the continuity of the operation and reduces additional energy consumption through mechanical transmission. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0019] Figure 1 This is a three-dimensional diagram of a plastic bottle injection nozzle scrap removal device.

[0020] Figure 2 A cross-sectional view of a plastic bottle injection nozzle waste material removal device. Figure 1 .

[0021] Figure 3A device for removing excess material from the injection nozzle of plastic bottles. Figure 2 A magnified view of a portion of point A in the middle.

[0022] Figure 4 A cross-sectional view of a plastic bottle injection nozzle waste material removal device. Figure 2 .

[0023] Figure 5 A device for removing excess material from the injection nozzle of plastic bottles. Figure 4 A magnified view of a portion of point B in the middle.

[0024] In the attached diagram: 1. Outer shell; 2. Cutting assembly; 3. Polishing assembly; 4. Cutting station; 201. Lifting frame; 202. First inclined plane frame; 203. Cutting machine; 204. Fixed frame; 205. Electric push rod; 206. Fixed plate; 301. Moving frame; 302. Second inclined plane frame; 303. Motor; 304. Movable rod; 305. Polishing disc; 306. Spring; 5. Main drive wheel; 6. Dust collection shell; 7. Rotating rod; 8. Secondary drive wheel; 9. Fan blade; 10. Dust filter frame; 11. Dust suction hood; 12. Support frame. Detailed Implementation

[0025] The technical solutions of the present utility model will be described below with reference to the accompanying drawings. The described embodiments are only some embodiments of the present utility model, and not all embodiments. Example 1

[0026] Please see Figure 1-5 This utility model relates to a plastic bottle injection nozzle residue removal device, comprising a housing 1, a cutting assembly 2 disposed within the inner cavity of the housing 1, a polishing assembly 3 disposed on one side of the cutting assembly 2, and a cutting station 4 disposed on the bottom side of the inner cavity of the housing 1. The cutting assembly 2 includes a lifting frame 201, which is connected through the housing 1. A first inclined frame 202 is fixedly connected to the top of one side of the lifting frame 201, and a cutting machine 203 is fixedly connected to the bottom of one side of the lifting frame 201. A fixing frame 204 is fixedly connected to the top of one side of the housing 1, and an electric motor is fixedly connected to the top of the inner cavity of the fixing frame 204. Push rod 205, electric push rod 205 telescopic shaft is fixedly connected to fixed plate 206, fixed plate 206 is fixedly connected to the surface of lifting frame 201 on one side, polishing assembly 3 includes moving frame 301, moving frame 301 is movably connected to housing 1, second inclined frame 302 is fixedly connected to one side of moving frame 301, motor 303 is fixedly connected to the bottom of one side of moving frame 301, moving rod 304 is fixedly connected to the output end of motor 303, polishing disc 305 is fixedly connected to one end of moving rod 304, spring 306 is fixedly connected to the top and bottom of one side of moving frame 301.

[0027] Specifically: The cutting machine 203, motor 303, and electric push rod 205 are turned on. The telescopic shaft of the electric push rod 205 drives the lifting frame 201 to move downward. The lifting frame 201 drives the cutting machine 203 to move downward to cut off the excess material at the injection port on one side of the plastic bottle at the cutting station 4. After the cutting is completed, the electric push rod 205 is restarted. The telescopic shaft of the electric push rod 205 drives the lifting frame 201 to move upward. The lifting frame 201 drives the first inclined frame 202 to move upward to release the squeezing limit on the second inclined frame 302. The moving frame 301 on one side of the second inclined frame 302 returns to its original position under the action of the spring 306, thereby driving the polishing disc 305 on one side to move back to contact the cutting position on the surface of the plastic bottle. The output end of the motor 303 drives the movable rod 304 to rotate. The movable rod 304 drives the polishing disc 305 to rotate to polish the cutting position on the surface of the plastic bottle. As the next set of plastic bottle cutting work begins, the polishing disc 305 is squeezed and driven away from the cutting station 4 by the cutting component 2. Example 2

[0028] Please see Figure 1-5 Based on Embodiment 1, a main drive wheel 5 is fixedly connected to the surface of the movable rod 304, and a dust collection shell 6 is fixedly connected to the surface of the movable frame 301 above the motor 303. A rotating rod 7 is movably connected to the inner cavity of the dust collection shell 6. A secondary drive wheel 8 is fixedly connected to one side of the surface of the rotating rod 7, and a fan blade 9 is fixedly connected to the other side of the surface of the rotating rod 7. A dust filter frame 10 is fixedly connected to the top of the inner cavity of the dust collection shell 6. A dust suction hood 11 is provided on the side of the dust collection shell 6 away from the movable frame 301. An opening is provided on one side of the top of the outer shell 1, and a limit rod is fixedly connected to the inner cavity of the opening. The surface of the limit rod is flush with the movable frame 304. 1. A surface limiting hole is connected through. Support frames 12 are fixedly connected to both sides of the bottom of the outer shell 1. Support pads are fixedly connected to the bottom of the support frames 12. A positioning frame is fixedly connected to the top of the inner cavity of the outer shell 1. A limiting roller is movably connected to the inner cavity of the positioning frame. One side of the limiting roller is in contact with the surface of the lifting frame 201. A protective door panel is provided on the front of the outer shell 1. A handle is fixedly connected to the front of the protective door panel. A discharge port is opened on one side of the bottom of the inner cavity of the outer shell 1. A discharge plate is provided in the inner cavity of the discharge port. A limiting plate is fixedly connected to one side of the bottom of the inner cavity of the outer shell 1. The bottom slot of the moving frame 301 is movably connected to the surface of the limiting plate.

[0029] Specifically: The output end of motor 303 drives the movable rod 304 to rotate, the movable rod 304 drives the main drive wheel 5 to rotate, the main drive wheel 5 drives the auxiliary drive wheel 8 to rotate via a belt on its surface, the auxiliary drive wheel 8 drives the rotating rod 7 to rotate, the rotating rod 7 drives the fan blade 9 to rotate, the high-speed rotating fan blade 9 creates a negative pressure in the inner cavity of the dust collection shell 6, thereby drawing the polishing dust into the inner cavity of the dust collection shell 6 through the dust suction hood 11. The size of the limiting rod is adapted to the inner cavity size of the limiting hole on the surface of the moving frame 301, so that the moving frame 301 will not wobble when moving on the surface of the limiting rod. The support pad can improve the anti-slip properties of the bottom of the support frame 12. Two anti-slip support frames 12 provide stable support for the bottom of the outer shell 1. Two limiting rollers limit the two sides of the lifting frame 201, so that the lifting frame 201 will not shake during the up and down movement. Closing the protective door can protect the inner cavity of the outer shell 1, and the protective door is easy to open, which facilitates the inspection and maintenance of the relevant components in the inner cavity of the outer shell 1. The material feeding plate is opened by the external drive mechanism, so that the plastic bottle after the excess material is removed falls into the transmission program. The inner cavity size of the bottom slot of the moving frame 301 is adapted to the size of the surface of the limiting plate. The limiting plate can improve the stability of one side of the moving frame 301.

[0030] The working principle of this utility model is as follows: A plastic bottle preform is pushed into the cutting station 4. The cutting machine 203, motor 303, and electric push rod 205 are turned on. The telescopic shaft of the electric push rod 205 drives the lifting frame 201 to move downwards. The lifting frame 201 drives the cutting machine 203 to move downwards to cut off the excess material at the injection port on one side of the plastic bottle at the cutting station 4. After the cutting is completed, the electric push rod 205 is restarted. The telescopic shaft of the electric push rod 205 drives the lifting frame 201 to move upwards. The lifting frame 201 drives the first inclined frame 202 to move upwards to release the compression limit on the second inclined frame 302. The moving frame 301 on one side of the second inclined frame 302 returns to its original position under the action of the spring 306, thereby driving the ejector on one side... The optical disc 305 moves back to contact the cutting position on the surface of the plastic bottle. The output end of the motor 303 drives the movable rod 304 to rotate. The movable rod 304 drives the polishing disc 305 to rotate and polish the cutting position on the surface of the plastic bottle. As the next set of plastic bottle cutting work begins, the polishing disc 305 is squeezed and driven away from the cutting station 4 by the cutting component 2. At the same time, the movable rod 304 drives the main drive wheel 5 to rotate. The main drive wheel 5 drives the auxiliary drive wheel 8 to rotate through the belt on its surface. The auxiliary drive wheel 8 drives the rotating rod 7 to rotate. The rotating rod 7 drives the fan blade 9 to rotate. The high-speed rotating fan blade 9 creates a negative pressure in the inner cavity of the dust collection shell 6, thereby sucking the dust generated by polishing into the inner cavity of the dust collection shell 6 through the dust suction hood 11.

[0031] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific implementation methods described. The present specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present utility model, so that those skilled in the art can better understand and utilize the present utility model.

Claims

1. A plastic bottle injection nozzle residue removal device, comprising a housing (1), characterized in that: The inner cavity of the outer shell (1) is provided with a cutting component (2), a polishing component (3) is provided on one side of the cutting component (2), and a cutting station (4) is provided on one side of the bottom of the inner cavity of the outer shell (1). The cutting assembly (2) includes a lifting frame (201), which is connected through the outer shell (1). A first inclined frame (202) is fixedly connected to the top of one side of the lifting frame (201), and a cutting machine (203) is fixedly connected to the bottom of one side of the lifting frame (201). A fixed frame (204) is fixedly connected to the top of one side of the outer shell (1). An electric push rod (205) is fixedly connected to the top of the inner cavity of the fixed frame (204). A fixed plate (206) is fixedly connected to the telescopic shaft of the electric push rod (205). One side of the fixed plate (206) is fixedly connected to the surface of the lifting frame (201). The polishing assembly (3) includes a movable frame (301), which is movably connected to the outer shell (1). A second inclined frame (302) is fixedly connected to one side of the movable frame (301), and a motor (303) is fixedly connected to the bottom of one side of the movable frame (301). A movable rod (304) is fixedly connected to the output end of the motor (303), and a polishing disc (305) is fixedly connected to one end of the movable rod (304). Springs (306) are fixedly connected to the top and bottom of one side of the movable frame (301).

2. The plastic bottle injection neck waste removal device according to claim 1, characterized in that: The main drive wheel (5) is fixedly connected to the surface of the movable rod (304). A dust collection shell (6) is fixedly connected to the surface of the movable frame (301) and above the motor (303). A rotating rod (7) is movably connected to the inner cavity of the dust collection shell (6). A secondary drive wheel (8) is fixedly connected to one side of the surface of the rotating rod (7). A fan blade (9) is fixedly connected to the other side of the surface of the rotating rod (7). A dust filter frame (10) is fixedly connected to the top of the inner cavity of the dust collection shell (6). A dust suction hood (11) is provided on the side of the dust collection shell (6) away from the movable frame (301).

3. The plastic bottle injection neck residue removal device according to claim 1, characterized in that: An opening is provided on one side of the top of the outer shell (1), and a limiting rod is fixedly connected to the inner cavity of the opening. The surface of the limiting rod is connected through the limiting hole on the surface of the movable frame (301).

4. The plastic bottle injection neck residue removal device according to claim 1, characterized in that: Both sides of the bottom of the outer shell (1) are fixedly connected to support frames (12), and the bottom of the support frames (12) is fixedly connected to support pads.

5. The plastic bottle injection neck residue removal device according to claim 1, characterized in that: The top of the inner cavity of the outer shell (1) is fixedly connected to a positioning frame, and the inner cavity of the positioning frame is movably connected to a limiting roller, one side of which is in contact with the surface of the lifting frame (201).

6. The plastic bottle injection neck waste removal device according to claim 1, characterized in that: The outer shell (1) is provided with a protective door panel on the front, and a handle is fixedly connected to the front of the protective door panel.

7. The plastic bottle injection neck residue removal device according to claim 1, characterized in that: The outer shell (1) has a discharge port on one side of the bottom of the inner cavity, and a discharge plate is provided in the inner cavity of the discharge port.

8. The plastic bottle injection neck waste removal device according to claim 1, characterized in that: A limiting plate is fixedly connected to one side of the bottom of the inner cavity of the outer shell (1), and the bottom slot of the movable frame (301) is movably connected to the surface of the limiting plate.

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