A brake pad cooling device for a plug board hammer head lifting system

Abstract

The utility model discloses a kind of brake pad cooling devices of plugboard machine hammer head lifting system, including water storage tank and cooling assembly;The water outlet of the water storage tank is connected with the cooling assembly, and the other end of the cooling assembly is docked brake pad;Wherein, by the cooling assembly quantitative injection cooling water to brake pad, realize the effective cooling of brake pad.The cooling assembly includes diaphragm pump and water outlet pipe, the water outlet of the diaphragm pump is connected at the water outlet of the water storage tank, and the water outlet of the diaphragm pump is communicated with the water outlet pipe, and the other end of the water outlet pipe is docked to the brake pad place.It also includes control box, time relay is arranged in the control box, and the time relay is connected with the diaphragm pump.The utility model aims at overcoming existing defects and provides a kind of brake pad cooling devices of plugboard machine hammer head lifting system, and the effective cooling of plugboard machine hammer head lifting system brake device.

Description

Technical Field

[0001] This utility model relates to a brake pad cooling device for a hammer lifting system of a board inserter. Background Technology

[0002] As a type of engineering machinery specifically designed for soft soil foundation treatment, the plastic drainage board inserter primarily works by vertically inserting plastic drainage boards into the soft soil to create drainage channels and accelerate soil consolidation. Its efficient and flexible operation makes construction more convenient under complex geological conditions.

[0003] Rail-mounted plate inserters typically use an electric power system. A vibratory hammer lifting device inserts a conduit with a plastic drainage board into a soft foundation. The continuous reciprocating lifting motion of the vibratory hammer accelerates the wear of the brake pads. Furthermore, as a non-standard engineering machine, the rail-mounted plate inserter was not designed with this issue in mind and lacks a systematic brake pad cooling system, which will negatively impact the safety and economic efficiency of the equipment in the long run.

[0004] Therefore, a brake pad cooling device for the hammer lifting system of a board inserter is proposed to address the above problems. Utility Model Content

[0005] The purpose of this utility model is to overcome the existing defects and provide a brake pad cooling device for the hammer lifting system of a board inserter, which effectively cools the brake device of the hammer lifting system of the board inserter.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a brake pad cooling device for a hammer lifting system of a plate inserter, comprising a water storage tank and a cooling assembly;

[0007] The outlet of the water storage tank is connected to the cooling assembly, and the other end of the cooling assembly is connected to the brake pad;

[0008] The cooling component sprays cooling water onto the brake pads in a measured amount to achieve effective cooling of the brake pads.

[0009] Preferably, the cooling assembly includes a diaphragm pump and a water outlet pipe. The diaphragm pump is connected to the water outlet of the water storage tank, and the water outlet of the diaphragm pump is connected to the water outlet pipe. The other end of the water outlet pipe is connected to the brake pad.

[0010] Preferably, it also includes a control box, wherein a time relay is installed in the control box, and the time relay is communicatively connected to the diaphragm pump.

[0011] Preferably, the water storage tank is a PVC (polyvinyl chloride) plastic bucket.

[0012] Preferably, the inlet of the diaphragm pump is connected to the water storage tank via an inlet pipe, and a filter bottom valve is connected to the inlet pipe.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: The brake pad cooling device of the hammer lifting system of the inserting plate machine effectively cools the brake device of the hammer lifting system by controlling the timed start and stop and quantitative spraying of the diaphragm pump, preventing overheating and abnormal wear of the brake pads, ensuring normal operation of the inserting plate machine, and improving the working efficiency of the inserting plate machine; it also increases the service life of the brake pads of the inserting plate machine lifting system, reduces the number of brake pad replacements, and can save construction costs to a certain extent; it can prevent the phenomenon of workers frequently climbing to add cooling water and frequently replacing brake pads, reducing the risk of working at heights and ensuring construction safety. Attached Figure Description

[0014] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0015] Figure 1 This is a schematic diagram illustrating the application of the brake pad cooling device in the hammer lifting system of the inserter of this utility model.

[0016] Figure 2 This is a partial detail drawing of the brake pad cooling device of the hammer lifting system of the inserter of this utility model.

[0017] In the diagram: 1. Sliding track; 2. Pile pipe; 3. Control box; 4. Operating room; 5. Pile beam; 6. Pile hammer; 7. Support rod; 8. Brake pad; 9. Winch; 10. Diaphragm pump; 11. Water outlet pipe; 12. Water storage tank. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] like Figure 1-2 As shown, a brake pad cooling device for a hammer lifting system of a plate inserter includes a water storage tank 12 and a cooling assembly. The outlet of the water storage tank 12 is connected to the cooling assembly, and the other end of the cooling assembly is connected to the brake pad 8. The cooling assembly sprays cooling water onto the brake pad 8 in a measured amount to achieve effective cooling of the brake pad 8. The water storage tank 12 is a PVC plastic bucket.

[0020] Specifically, the cooling assembly includes a diaphragm pump 10 and an outlet pipe 11. The diaphragm pump 10 is connected to the outlet of the water storage tank 12, and the outlet of the diaphragm pump 10 is connected to the outlet pipe 11. The other end of the outlet pipe 11 is connected to the brake pad 8. It also includes a control box 3, which contains a time relay that is communicatively connected to the diaphragm pump 10.

[0021] Specifically, the inlet of the diaphragm pump 10 is connected to the water storage tank 12 through the inlet pipe, and a filter bottom valve is connected to the inlet pipe.

[0022] Specifically, the time relay in control box 3 controls the timed start and stop of diaphragm pump 10 and the cooling water volume, thereby cooling the brake pads of the hammer lifting system of the insert press. This solves the problems of overheating and abnormal wear of the brake pads in the hammer lifting system of the insert press, and also reduces the safety risks for operators working at height.

[0023] Specifically, the water storage tank 12 is a 500ml PVC plastic bucket fixed on the chassis of the insert press trolley. The metering pump is a diaphragm pump with a flow rate of 0.5L / H, working pressure of 7bar, frequency of 120HZ, power of 16W, and single-phase 220V. The diaphragm pump is fixed on the top of the water storage tank. The inlet and outlet pipes 11 of the diaphragm pump are transparent flexible tubes with an inner diameter of 4mm and an outer diameter of 6mm. A filter bottom valve is installed at the suction port of the inlet pipe, and the outlet pipe is directed towards the brake pad of the hammer lifting device of the insert press. Cooling water is sprayed onto the brake pad to achieve cooling of the brake pad.

[0024] Specifically, the inserting plate machine includes a pile beam 5, on which a steel wire rope is connected via pulleys. One end of the steel wire rope is connected to a pile hammer 6 for hammering the pile pipe 2, and the other end is connected to a winch 9. A brake pad 8 is connected to one side of the winch 9. A support rod 7 is connected to one side of the pile beam 5 for stabilizing the pile beam 5. A water storage tank 12 is fixed on the trolley chassis of the inserting plate machine. An operator's cab 4 is also connected to the chassis for personnel operation. The chassis is slidably connected to a sliding rail 1.

[0025] The brake pad cooling device of this insert press hammer lifting system effectively cools the brake device of the insert press hammer lifting system by controlling the timed start and stop and quantitative spraying of the diaphragm pump 10. This prevents the brake pads from overheating and abnormal wear, ensuring normal operation of the insert press and improving its working efficiency. It also extends the service life of the brake pads in the insert press lifting system, reduces the frequency of brake pad replacement, and saves construction costs to a certain extent. Furthermore, it prevents workers from frequently climbing to add cooling water and frequently replacing brake pads, reducing the risks of working at height and ensuring construction safety.

[0026] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A brake pad cooling device for a hammer lifting system of a plate inserter, characterized in that, Includes a water storage tank (12) and cooling components; The outlet of the water storage tank (12) is connected to the cooling assembly, and the other end of the cooling assembly is connected to the brake pad (8); The brake pads (8) are effectively cooled by the cooling component that sprays cooling water onto them in a metered manner.

2. The brake pad cooling device for the hammer lifting system of the insert press according to claim 1, characterized in that, The cooling assembly includes a diaphragm pump (10) and a water outlet pipe (11). The diaphragm pump (10) is connected to the water outlet of the water storage tank (12). The water outlet of the diaphragm pump (10) is connected to the water outlet pipe (11). The other end of the water outlet pipe (11) is connected to the brake pad (8).

3. The brake pad cooling device for the hammer lifting system of the insert press according to claim 2, characterized in that, It also includes a control box (3), which is equipped with a time relay and is communicatively connected to the diaphragm pump (10).

4. The brake pad cooling device for the hammer lifting system of the insert press according to claim 1, characterized in that, The water storage tank (12) is a PVC plastic bucket.

5. The brake pad cooling device for the hammerhead lifting system of the insert press according to claim 2, characterized in that, The inlet of the diaphragm pump (10) is connected to the water storage tank (12) through an inlet pipe, and a filter bottom valve is connected to the inlet pipe.

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