Wire harness moving device and busbar welding complete machine
By designing a wire harness moving device, the first and second moving drive components are used to realize the automated movement of the wire harness between multiple workstations, which solves the problem of low efficiency of manual wire harness transfer and improves the automation level and signal transmission stability of the battery system.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUIZHOU MIXIN TECH CO LTD
- Filing Date
- 2025-06-24
- Publication Date
- 2026-06-26
AI Technical Summary
In the manufacturing of lithium-ion battery modules, the transfer of wire harnesses between different workstations mainly relies on manual operation, which has a low degree of automation and affects the energy efficiency and signal transmission stability of the battery system.
A wire harness moving device is designed, including first and second moving drive components. The first moving drive component drives the wire harness to move along a first direction to the second moving drive component, realizing the automated movement of the wire harness between multiple workstations. By utilizing the cooperation of the first and second moving drive components, the movable distance and height mobility of the wire harness are increased.
It improves the automation level of wire harnesses at different workstations, enhances the energy efficiency and signal transmission stability of the battery system, and meets different process requirements.
Smart Images

Figure CN224418190U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of battery component processing technology, specifically to a wire harness moving device and a busbar welding machine. Background Technology
[0002] In the field of lithium-ion battery module manufacturing, the CCS (Cell Contacting System) is a core component, undertaking key functions such as electrical connection of individual battery cells, temperature and voltage signal acquisition, and module-level current transmission. Its structure typically consists of an insulating support, busbars (aluminum or copper), and acquisition harnesses (FPC or FFC cables). Among these, the reliable connection between the harnesses and the busbars is crucial for ensuring the electrical performance and safety of the battery module, directly affecting the battery system's energy efficiency, signal transmission stability, and long-term cycle life.
[0003] Before connecting the wire harness and busbar, pre-processing operations such as stripping, sleeve application, and crimping terminals are required at different workstations. In related technologies, due to the distance between different workstations, the transfer of the wire harness between them is mainly achieved manually, and the level of automation needs to be improved. Utility Model Content
[0004] Embodiments of this application provide a wire harness moving device and a busbar welding machine.
[0005] In a first aspect, embodiments of this application provide a wire harness moving device, including a first moving drive component and a second moving drive component, wherein,
[0006] The first motion drive component is used to drive the wire harness to move along the first direction to the second motion drive component;
[0007] The second motion drive component is located below the first motion drive component, and the second motion drive component is used to drive the wire harness to move along the first direction to the next work station.
[0008] In one embodiment, the first moving drive component includes a first moving drive member and a first moving clamping member. The first moving clamping member is connected to the first moving drive member and is used to clamp a wire harness. The first moving drive member is used to drive the first moving clamping member to move along the first direction to the second moving drive component.
[0009] In one embodiment, the first moving drive assembly further includes a longitudinal drive member connected to the first moving drive member. The first moving drive member is used to drive the longitudinal drive member to move along the first direction, and the longitudinal drive member is used to drive the first moving clamping member to move along a second direction, the second direction being perpendicular to the first direction.
[0010] In one embodiment, the first moving drive member has a guide rail, and the first moving drive assembly further includes a slider. One end of the slider is fixedly connected to the first moving clamping member, and the slider is slidably engaged with the guide rail. The longitudinal drive member is connected to the first moving clamping member, and the longitudinal drive member is used to drive the first moving clamping member to move along the guide rail.
[0011] In one embodiment, the first movable clamping member includes a first clamping drive member and two first clamping blocks, both of which are connected to the first clamping drive member. The first clamping drive member is used to drive the two first clamping blocks to move closer or further apart from each other in order to clamp or release the wire harness.
[0012] In one embodiment, the second motion drive component includes a second motion drive member and a second motion clamping member. The second motion clamping member is connected to the second motion drive member. The second motion clamping member is used to clamp the wire harness. The second motion drive member is used to drive the second motion clamping member to move along the first direction to the next workstation.
[0013] In one embodiment, the second movable clamping member includes a second clamping drive member and two second clamping blocks, both of which are connected to the second clamping drive member. The second clamping drive member is used to drive the two second clamping blocks to move closer or further apart from each other in order to clamp or release the wire harness.
[0014] In one embodiment, the second clamping block is higher than the second clamping drive member.
[0015] In one embodiment, the first movable clamp and the second movable clamp are staggered in the second direction, wherein the first direction and the second direction are perpendicular to each other.
[0016] Secondly, embodiments of this application provide a busbar welding machine, including the aforementioned wire harness moving device.
[0017] The beneficial effects of the embodiments of this application are as follows:
[0018] In the embodiments of this application, the first motion drive component can move the wire harness from a first end to a second end of the first motion drive component, that is, the first motion drive component can drive the wire harness to the second motion drive component, and the second motion drive component can then drive the wire harness to continue moving, allowing the wire harness to move to the next workstation. In other words, in this application, the first motion drive component can drive the wire harness to move between some workstations, and the second motion drive component can drive the wire harness to move between other workstations. Therefore, through the cooperation of the first and second motion drive components, automatic movement of the wire harness between multiple workstations can be achieved, improving the level of automation. Simultaneously, since the movement direction of both the first and second motion drive components is the same first direction, that is, the first and second motion drive components will drive the wire harness to move along the same direction, thereby effectively increasing the movable distance of the wire harness. Furthermore, the second motion drive component is located below the first motion drive component, meaning that the first motion drive component can drive the wire harness to move at one height, and the second motion drive component can drive the wire harness to move at another height, allowing the wire harness to move at different heights to meet different needs. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the structure of the wire harness moving device provided in the embodiments of this application;
[0021] Figure 2 Provided for embodiments of this application Figure 1 Enlarged schematic diagram of the structure at point B. Detailed Implementation
[0022] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application. In addition, it should be understood that the specific embodiments described herein are only for illustration and explanation of this application and are not intended to limit this application. In this application, unless otherwise stated, directional terms such as "upper" and "lower" generally refer to the upper and lower positions of the device in actual use or operation, specifically the drawing directions in the accompanying drawings; while "inner" and "outer" refer to the outline of the device.
[0023] The following is combined Figure 1 and Figure 2 This application describes the wire harness moving device and the busbar welding machine.
[0024] According to the embodiments of the first aspect of this application, such as Figure 1 and Figure 2 As shown, the wire harness moving device includes a first moving drive assembly 34 and a second moving drive assembly 35, wherein,
[0025] The first motion drive component 34 is used to drive the wire harness to move along the first direction to the second motion drive component 35;
[0026] The second motion drive assembly 35 is located below the first motion drive assembly 34, and the second motion drive assembly 35 is used to drive the wire harness to move along the first direction to the next work station.
[0027] According to the wire harness moving device of this application embodiment, the first moving drive component 34 can move the wire harness from the first end of the first moving drive component 34 to the second end of the first moving drive component 34, that is, the first moving drive component 34 can drive the wire harness to move to the second moving drive component 35, and the second moving drive component 35 can then drive the wire harness to continue moving, so that the wire harness can move to the next workstation. In other words, in this application, the first moving drive component 34 can drive the wire harness to move between some workstations, and the second moving drive component 35 can drive the wire harness to move between other workstations. Thus, through the cooperation of the first moving drive component 34 and the second moving drive component 35, the automatic movement of the wire harness between multiple workstations can be realized, improving the degree of automation. At the same time, since the moving direction of the first moving drive component 34 and the second moving drive component 35 is both the first direction, that is, the first moving drive component 34 and the second moving drive component 35 will drive the wire harness to move in the same direction, thereby effectively increasing the movable distance of the wire harness. The second moving drive component 35 is located below the first moving drive component 34. That is, the first moving drive component 34 can drive the wire harness to move at one height, while the second moving drive component 35 can drive the wire harness to move at another height, so that the wire harness can move at different heights to meet different needs.
[0028] In some embodiments, such as Figure 1 and Figure 2 As shown, the first moving drive assembly 34 includes a first moving drive member 341 and a first moving clamp member 342. The first moving clamp member 342 is connected to the first moving drive member 341 and is used to clamp the wire harness. The first moving drive member 341 is used to drive the first moving clamp member 342 to move along the first direction to the second moving drive assembly 35.
[0029] It is understandable that the first moving drive member 341 can drive the first moving clamp member 342 to move, and the first moving clamp member 342 can clamp the wire harness, so that the first moving drive member 341 can drive the wire harness to move along the first direction to the second moving drive component 35, realizing the automatic movement of the wire harness, and making it convenient for the second moving drive component 35 to drive the wire harness to continue to move.
[0030] It is understood that when the first moving drive member 341 moves the wire harness to the second moving drive assembly 35, the first moving clamp member 342 releases the wire harness, allowing the second moving drive assembly 35 to continue moving the wire harness. For example, the second moving drive assembly 35 has a mounting position for placing the wire harness, and the second moving drive assembly 35 can also move the wire harness by clamping; this application does not impose any particular limitation.
[0031] Specifically, such as Figure 1and Figure 2 As shown, the first moving drive assembly 34 further includes a longitudinal drive member 343, which is connected to the first moving drive member 341. The first moving drive member 341 is used to drive the longitudinal drive member 343 to move along a first direction, and the longitudinal drive member 343 is used to drive the first moving clamping member 342 to move along a second direction, which is perpendicular to the first direction.
[0032] It is understandable that the first moving drive member 341 can drive the longitudinal drive member 343 to move along the first direction, and the longitudinal drive member 343 can drive the first clamping member 232 to move along the second direction. That is to say, through the cooperation of the first moving drive member 341 and the longitudinal drive member 343, the first moving clamping member 342 can be driven to move along the first direction and the second direction. In this way, the distance between the moving clamping member and the second moving drive assembly 35 can be adjusted in the first direction and the second direction, so that the first moving drive assembly 34 can transfer the wire harness to the second moving drive assembly 35, and avoid the difficulty of wire harness transfer due to the mutual interference between the first moving drive assembly 34 and the second moving drive assembly 35.
[0033] For example, such as Figure 1 and Figure 2 As shown, the first moving drive member 341 has a guide rail 3411, and the first moving drive assembly 34 also includes a slider 344. The slider 344 is fixedly connected to the first moving clamping member 342 and slides on the guide rail 3411. The longitudinal drive member 343 is connected to the first moving clamping member 342 and is used to drive the first moving clamping member 342 to move along the guide rail 3411.
[0034] It is understandable that the longitudinal drive member 343 can drive the first movable clamping member 342 to move, so that the first movable clamping member 342 moves along the guide rail 3411, and the guide rail 3411 can guide and position the movement of the first movable clamping member 342.
[0035] In some embodiments, such as Figure 1 and Figure 2 As shown, the first movable clamping member 342 includes a first clamping drive member 3421 and two first clamping blocks 3422. The two first clamping blocks 3422 are both connected to the first clamping drive member 3421. The first clamping drive member 3421 is used to drive the two first clamping blocks 3422 to move closer or further away from each other in order to clamp or release the wire harness.
[0036] Understandably, by having the first clamping drive 3421 move the two first clamping blocks 3422 closer together, the two first clamping blocks 3422 can clamp the wire harness. By having the first clamping drive 3421 move the two first clamping blocks 3422 further apart, the two first clamping blocks 3422 can release the wire harness.
[0037] In some embodiments, such as Figure 1 and Figure 2 As shown, the second moving drive assembly 35 includes a second moving drive member 351 and a second moving clamping member 352. The second moving clamping member 352 is connected to the second moving drive member 351. The second moving clamping member 352 is used to clamp the wire harness. The second moving drive member 351 is used to drive the second moving clamping member 352 to move along the first direction to the next station.
[0038] It is understandable that the second moving drive member 351 can drive the second moving clamp member 352 to move, and the second moving clamp member 352 can clamp the wire harness, so that the second moving drive member 351 can drive the wire harness to move along the first direction to the next location, thereby realizing the automatic movement of the wire harness.
[0039] For example, due to the cooperation of the first moving drive member 341 and the longitudinal drive member 343, the first moving clamp member 342 can move along the first direction and the second direction. In turn, the distance between the first moving clamp member 342 and the second moving clamp member 352 can be adjusted in the first direction and the second direction, so that the first moving clamp member 342 and the second moving clamp member 352 can be staggered, so that the first moving clamp member 342 can transfer the wire harness to the second moving clamp member 352, avoiding the wire harness being unable to be transferred due to mutual interference between the first moving clamp member 342 and the second moving clamp member 352.
[0040] For example, assuming the wire harness at the first movable clamp 342 is distributed along the second direction, that is, the clamping cavities of the first movable clamp 342 and the second movable clamp 352 both extend along the second direction, when the first movable clamp 342 and the second movable clamp 352 are arranged side by side along the first direction, the first movable clamp 342 will abut against the second movable clamp 352, and the first movable clamp 342 cannot move the wire harness to the second movable clamp 352.
[0041] Specifically, such as Figure 1 and Figure 2As shown, the second movable clamping member 352 includes a second clamping drive member 3521 and two second clamping blocks 3522. Both second clamping blocks 3522 are connected to the second clamping drive member 3521. The second clamping drive member 3521 is used to drive the two second clamping blocks 3522 to move closer or further away from each other in order to clamp or release the wire harness.
[0042] It is understandable that by driving the two second clamping blocks 3522 closer together through the second clamping drive 3521, the two second clamping blocks 3522 can clamp the wire harness. By driving the two second clamping blocks 3522 further apart through the second clamping drive 3521, the two second clamping blocks 3522 can release the wire harness, thus realizing the automatic clamping and release of the wire harness.
[0043] In some examples, such as Figure 1 and Figure 2 As shown, the second clamping block 3522 is higher than the second clamping drive member 3521.
[0044] It is understandable that if the second clamping block 3522 is higher than the second clamping drive member 3521, the wire harness clamped by the second clamping block 3522 will also be higher than the second clamping drive member 3521. The wire harness will move at a position higher than the second clamping drive member 3521, which facilitates the movement of the wire harness and facilitates further processing of the wire harness.
[0045] In some embodiments, in the second direction, the first movable clamping member 342 and the second movable clamping member 352 are arranged alternately, wherein the first direction and the second direction are perpendicular to each other.
[0046] It is understandable that by staggering the first movable clamping member 342 and the second movable clamping member 352, collisions between the first movable clamping member 342 and the second movable clamping member 352 can be avoided, and it is also beneficial for the second movable clamping member 352 to clamp the wire harness at the first movable clamping member 342, thereby realizing the transfer of the wire harness.
[0047] According to an embodiment of the second aspect of this application, the busbar welding machine includes the aforementioned wire harness moving device.
[0048] According to the busbar welding machine of this application embodiment, the first moving drive component 34 can move the wire harness from the first end of the first moving drive component 34 to the second end of the first moving drive component 34, that is, the first moving drive component 34 can drive the wire harness to the second moving drive component 35, and the second moving drive component 35 can then drive the wire harness to continue moving, so that the wire harness can move to the next workstation. In other words, in this application, the first moving drive component 34 can drive the wire harness to move between some workstations, and the second moving drive component 35 can drive the wire harness to move between other workstations. Thus, through the cooperation of the first moving drive component 34 and the second moving drive component 35, the automatic movement of the wire harness between multiple workstations can be realized, improving the degree of automation. At the same time, since the moving direction of the first moving drive component 34 and the second moving drive component 35 is the same first direction, that is, the first moving drive component 34 and the second moving drive component 35 will drive the wire harness to move in the same direction, thereby effectively increasing the movable distance of the wire harness. The second moving drive component 35 is located below the first moving drive component 34. That is, the first moving drive component 34 can drive the wire harness to move at one height, while the second moving drive component 35 can drive the wire harness to move at another height, so that the wire harness can move at different heights to meet different needs.
[0049] It should be noted that in this application, the driving component may be, for example, a motor, a cylinder, or any other suitable driving structure. Furthermore, since the driving component is an existing part, its specific structure and working principle will not be described in detail here.
[0050] The embodiments of this application have been described in detail above. Specific examples have been used to illustrate the principles and implementation methods of this application. The description of the above embodiments is only for the purpose of helping to understand the method and core ideas of this application. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the ideas of this application. Therefore, the content of this specification should not be construed as a limitation of this application.
Claims
1. A wire harness moving device, characterized in that, It includes a first motion drive component and a second motion drive component, wherein, The first motion drive component is used to drive the wire harness to move along the first direction to the second motion drive component; The second motion drive component is located below the first motion drive component, and the second motion drive component is used to drive the wire harness to move along the first direction to the next work station.
2. The wire harness moving device according to claim 1, characterized in that, The first moving drive assembly includes a first moving drive member and a first moving clamping member. The first moving clamping member is connected to the first moving drive member. The first moving clamping member is used to clamp the wire harness. The first moving drive member is used to drive the first moving clamping member to move along the first direction to the second moving drive assembly.
3. The wire harness moving device according to claim 2, characterized in that, The first moving drive assembly further includes a longitudinal drive member connected to the first moving drive member. The first moving drive member is used to drive the longitudinal drive member to move along the first direction, and the longitudinal drive member is used to drive the first moving clamping member to move along a second direction, the second direction being perpendicular to the first direction.
4. The wire harness moving device according to claim 3, characterized in that, The first moving drive member has a guide rail, and the first moving drive assembly also includes a slider. One end of the slider is fixedly connected to the first moving clamping member, and the slider is slidably engaged with the guide rail. The longitudinal drive member is connected to the first moving clamping member, and the longitudinal drive member is used to drive the first moving clamping member to move along the guide rail.
5. The wire harness moving device according to claim 2, characterized in that, The first movable clamping member includes a first clamping drive member and two first clamping blocks. Both first clamping blocks are connected to the first clamping drive member. The first clamping drive member is used to drive the two first clamping blocks to move closer or further apart from each other in order to clamp or release the wire harness.
6. The wire harness moving device according to any one of claims 2 to 5, characterized in that, The second moving drive assembly includes a second moving drive member and a second moving clamping member. The second moving clamping member is connected to the second moving drive member. The second moving clamping member is used to clamp the wire harness. The second moving drive member is used to drive the second moving clamping member to move along the first direction to the next workstation.
7. The wire harness moving device according to claim 6, characterized in that, The second movable clamping member includes a second clamping drive member and two second clamping blocks. Both second clamping blocks are connected to the second clamping drive member. The second clamping drive member is used to drive the two second clamping blocks to move closer or further apart from each other in order to clamp or release the wire harness.
8. The wire harness moving device according to claim 7, characterized in that, The second clamping block is higher than the second clamping drive member.
9. The wire harness moving device according to claim 6, characterized in that, In the second direction, the first movable clamping member and the second movable clamping member are arranged alternately, wherein the first direction and the second direction are perpendicular to each other.
10. A busbar welding machine, characterized in that, Includes the wire harness moving device as described in any one of claims 1 to 9.