An integrated recycling device for crushing, compressing, and recycling environmentally friendly packaging waste.

Abstract

The purpose of this invention is to propose an integrated recycling device for crushing, compressing, and recycling environmentally friendly packaging waste, comprising a crushing system, a compression system, and a conveying system, to achieve integrated and continuous processing of waste from crushing to forming blocks. The crushing system adopts a multi-roller differential speed design to efficiently crush materials of different hardness. The compression system improves compaction through vertical and horizontal bidirectional synergistic pressure application. The conveying system, combined with gear transmission, ensures stable transport. The semi-enclosed structure significantly reduces dust and emissions, meeting environmental protection production requirements. The waste treatment process of this equipment achieves integrated and efficient processing and energy consumption optimization, solving the problems of low efficiency, high pollution, and large resource waste of traditional processes, and promoting the development of a green circular economy.

Description

Technical Field

[0001] This utility model relates to the field of environmentally friendly material recycling technology, and in particular to an integrated recycling device for crushing, compressing and recycling environmentally friendly packaging waste. Background Technology

[0002] With the deepening of environmental protection policies and the implementation of "dual carbon" targets, the large-scale application of biodegradable packaging materials (such as PLA, PBAT, and starch-based films) has spurred a significant demand for waste disposal. However, existing waste recycling equipment has significant shortcomings in terms of environmental friendliness, efficiency, and resource utilization, hindering the sustainable development of the industry. Traditional waste treatment often employs step-by-step processes, requiring independent equipment to complete crushing, sorting, and compression processes, resulting in fragmented equipment functions and low efficiency. Therefore, an integrated environmentally friendly packaging waste crushing, compression, and recycling device is needed to solve the aforementioned problems. Utility Model Content

[0003] The purpose of this utility model is to solve any of the problems in the above-mentioned technologies, thereby proposing an integrated recycling device for crushing, compressing and recycling of environmentally friendly packaging waste, including a crushing system, a compression system and a conveying system. The crushing system is equipped with a funnel collector, and the compression system is equipped with a circular collection port. The bottom of the funnel collector and the circular collection port are fixedly connected. The crushing system is equipped with a crushing system housing, and the conveying system is equipped with a conveying system housing. The conveying system housing is fixedly connected to the inner wall of the crushing system housing.

[0004] Furthermore, the pulverizing system includes a sliding baffle, a slide rail, a raised module, a shut-off valve, pulverizing roller one, pulverizing roller two, pulverizing roller three, pulverizing roller four, a motor module, a funnel collector, and a pulverizing system housing. The pulverizing system housing is provided with a slide rail, and a sliding baffle is provided inside the slide rail. The sliding baffle is movably connected to the slide rail. A raised module is provided on the sliding baffle, and a shut-off valve is provided above the raised module. The shut-off valve is slidably connected to the raised module through the sliding baffle. Pulverizing roller one is provided behind the sliding baffle, pulverizing roller two is provided below pulverizing roller one, pulverizing roller three is provided at the upper left of pulverizing roller two, and pulverizing roller four is provided below pulverizing roller three. A motor module is provided at both ends of pulverizing roller one, pulverizing roller two, pulverizing roller three, and pulverizing roller four. Pulverizing roller one, pulverizing roller two, pulverizing roller three, and pulverizing roller four are rotatably connected inside the pulverizing system housing.

[0005] Furthermore, the compression system includes a circular collection port, a vertical compression rod, an upper compression plate, a vertical compression motor, a lower compression plate, a lower compression plate slide rail, a horizontal compression rod, a right compression plate, a left compression plate, a compression system housing, and a horizontal compression motor. The compression system is provided with a compression system housing, and a circular collection port is provided at the upper part of the compression system housing. The vertical compression rod and the horizontal compression rod are provided inside the compression system housing and are fixedly connected to the outer wall of the compression system housing. A vertical compression motor is provided at the top of the vertical compression rod, and a horizontal compression motor is provided at the left end of the horizontal compression rod. The vertical compression rod passes through the upper compression plate, and the upper compression plate is movably connected to the vertical compression rod. A lower compression plate slide rail is provided on the inner wall of the compression system housing, and a lower compression plate is provided inside the lower compression plate slide rail. The lower compression plate is movably connected to the lower compression plate slide rail. A horizontal compression rod is provided horizontally inside the compression system housing, and its two ends pass through the right compression plate and the left compression plate, respectively. The right compression plate and the left compression plate are movably connected to the horizontal compression rod.

[0006] Furthermore, the conveying system includes gear one, gear two, a conveying motor, a conveying system housing, a conveying system support leg, a conveyor belt, and conveying roller shafts. The conveying motor is installed on the inner wall of the conveying system housing, gear two is installed on the outer wall of the conveying system housing, gear one is installed above gear two, and gear two is movably connected to the conveying motor and gear one. Two conveying roller shafts are installed inside the conveying system housing, and a conveyor belt is installed on the surface of the conveying roller shafts. The conveying roller shafts are movably connected to the conveyor belt. A conveying system support leg is installed at the bottom of the conveying system housing, and the conveying system support leg is fixedly connected to the system housing.

[0007] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0008] 1. This utility model achieves continuous processing of waste materials from crushing to compression through the integrated design of the crushing system, compression system and conveying system, reducing the material transfer links in the traditional step process and significantly improving the processing efficiency; the four-roller linkage structure of the crushing system combined with the independent speed regulation function of the motor module can be adapted to waste materials of different hardness and improve the uniformity of crushing particle size.

[0009] 2. This utility model adopts the vertical compression rod and horizontal compression rod of the compression system to apply pressure in a coordinated manner, which significantly improves the compression density and greatly reduces energy consumption. The semi-sealed design of the compression system shell reduces dust emissions and meets the requirements of environmentally friendly production. The gear transmission structure of the conveyor system is synchronously controlled with the conveyor belt to ensure stable output of compressed waste blocks and reduce manual intervention. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0011] Figure 2 This is a partial structural schematic diagram of the present invention;

[0012] Figure 3 This is a partial structural diagram of the back of this utility model;

[0013] Figure 4 This is a partial structural cross-sectional view of the present invention;

[0014] Figure 5 This is a schematic diagram of the overall structure of the back of this utility model;

[0015] Figure label:

[0016] Crushing system 1; Compression system 2; Conveying system 3; Sliding baffle 101; Slide rail 102; Protruding module 103; Closing valve 104; Crushing roller one 105; Crushing roller two 106; Crushing roller three 107; Crushing roller four 108; Motor module 109; Funnel collector 110; Crushing system housing 111; Circular collection port 201; Vertical compression rod 202; Upper compression plate 203; Vertical compression motor 204; Lower compression plate 205; Lower compression plate slide rail 206; Horizontal compression rod 207; Right compression plate 208; Left compression plate 209; Compression system housing 210; Horizontal compression motor 211; Gear one 301; Gear two 302; Conveyor motor 303; Conveyor system housing 304; Conveyor system support leg 305; Conveyor belt 306; Conveyor roller shaft 307. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0018] The following disclosure provides many different embodiments or examples for implementing different structures of the present invention. To simplify the disclosure, specific examples of components and arrangements are described below. Of course, these are merely examples and are not intended to limit the scope of the present invention.

[0019] The following describes, with reference to the accompanying drawings, an integrated recycling device for crushing, compressing, and recycling environmentally friendly packaging material waste according to an embodiment of the present invention. Figures 1 to 5As shown, an integrated recycling device for crushing and compressing environmentally friendly packaging waste includes a crushing system 1, a compression system 2, and a conveying system 3. The crushing system 1 is equipped with a funnel collector 110, and the compression system 2 is equipped with a circular collection port 201. The bottom of the funnel collector 110 and the circular collection port 201 are fixedly connected. The crushing system 1 is equipped with a crushing system housing 210, and the conveying system 3 is equipped with a conveying system housing 304. The conveying system housing 304 is fixedly connected to the inner wall of the crushing system housing 210.

[0020] Preferably, the crushing system 1 includes a sliding baffle 101, a slide rail 102, a protruding module 103, a shut-off valve 104, a first crushing roller 105, a second crushing roller 106, a third crushing roller 107, a fourth crushing roller 108, a motor module 109, a funnel collector 110, and a crushing system housing 111. The crushing system housing 111 is provided with the slide rail 102, and the sliding baffle 101 is provided inside the slide rail 102. The sliding baffle 101 is movably connected to the slide rail 102. A protruding module 103 is provided on the sliding baffle 101, and a shut-off valve 104 is provided above the protruding module 103. The shut-off valve 104 is connected to the protruding module 105. The starting module 103 is slidably connected via a sliding baffle 101. A first crushing roller 105 is provided behind the sliding baffle 101. A second crushing roller 106 is provided below the first crushing roller 105. A third crushing roller 107 is provided at the upper left of the second crushing roller 106. A fourth crushing roller 108 is provided below the third crushing roller 107. Motor modules 109 are provided at both ends of the first crushing roller 105, the second crushing roller 106, the third crushing roller 107, and the fourth crushing roller 108. The first crushing roller 105, the second crushing roller 106, the third crushing roller 107, and the fourth crushing roller 108 are rotatably connected inside the crushing system housing 111.

[0021] In a specific embodiment: the operator moves the sliding baffle 101 along the slide rail 102, opens the inlet of the crushing system housing 111, and puts in environmentally friendly packaging waste. The protruding module 103 is linked to the sliding baffle 101, and the protruding module 103 is connected to the closing valve 104 to close the crushing system housing 111 to prevent large pieces of waste from accidentally entering. After the crushing system 1 is started, the motor module 109 drives the first crushing roller 105, the second crushing roller 106, the third crushing roller 107, and the fourth crushing roller 108 respectively, using differential rotation to efficiently crush waste of different hardness. The four sets of rollers work together to ensure that the waste is uniformly crushed to the target particle size range, and then collected by the funnel collector 110 into the circular collection port 201, entering the compression system 2.

[0022] Preferably, the compression system 2 includes a circular collection port 201, a vertical compression rod 202, an upper compression plate 203, a vertical compression motor 204, a lower compression plate 205, a lower compression plate slide rail 206, a horizontal compression rod 207, a right compression plate 208, a left compression plate 209, a compression system housing 210, and a horizontal compression motor 211. The compression system 2 is provided with a compression system housing 210, and a circular collection port 201 is provided on the upper part of the compression system housing 210. The vertical compression rod 202 and the horizontal compression rod 207 are provided inside the compression system housing 210. The vertical compression rod 202 and the horizontal compression rod 207 are fixedly connected to the outer wall of the compression system housing 210. The top of the vertical compression rod 202 is provided with... The system includes a vertical compression motor 204, a horizontal compression motor 211 at the left end of a horizontal compression rod 207, a vertical compression rod 202 that passes through an upper compression plate 203 and is movably connected to the upper compression plate 203 and the vertical compression rod 202, a lower compression plate slide rail 206 on the inner wall of the compression system housing 210, a lower compression plate 205 inside the lower compression plate slide rail 206 and movably connected to the lower compression plate slide rail 206, a horizontal compression rod 207 horizontally arranged inside the compression system housing 210, and a right compression plate 208 and a left compression plate 209 passing through both ends of the horizontal compression rod 207 and movably connected to the right compression plate 208 and the left compression plate 209 respectively.

[0023] Preferably, the conveying system 3 includes a first gear 301, a second gear 302, a conveying motor 303, a conveying system housing 304, a conveying system support leg 305, a conveyor belt 306, and conveying roller shafts 307. The conveying motor 303 is disposed on the inner wall of the conveying system housing 304, and the second gear 302 is disposed on the outer wall of the conveying system housing 304. The first gear 301 is disposed above the second gear 302. The second gear 302 is movably connected to the conveying motor 303 and the first gear 301. Two conveying roller shafts 307 are disposed inside the conveying system housing 304. The conveying belt 306 is disposed on the surface of the conveying roller shafts 307. The conveying roller shafts 307 are movably connected to the conveyor belt 306. The conveying system support leg 305 is disposed at the bottom of the conveying system housing 304 and is fixedly connected to the system housing 304.

[0024] In a specific embodiment: The present invention uses a vertical compression motor 204 in the compression system 2 to drive a vertical compression rod 202, which in turn drives the upper compression plate 203 to apply downward pressure. Simultaneously, the lower compression plate 205 rises along the lower compression plate slide rail 206, forming bidirectional vertical compression. A horizontal compression motor 211 pushes a horizontal compression rod 207, causing the left compression plate 209 and right compression plate 208 to laterally compress towards the center. The combined effect of vertical and horizontal pressure significantly improves the density of the waste block. After compression, the semi-enclosed structure of the compression system housing 210 effectively blocks dust from entering. Overflow, meeting environmental protection production requirements; the compressed waste is output by the conveyor system 3, the conveyor motor 303 drives the conveyor roller shaft 307 to drive the conveyor belt 306 to run at a uniform speed through gear one 301 and gear two 302 speed change transmission, the compressed block is stably transported to the designated area by the conveyor belt 306, and no manual intervention is required throughout the process; the whole machine realizes the continuous processing of waste from crushing to block formation through the integrated design of crushing, compression and conveying three systems, which greatly improves the processing efficiency, reduces energy consumption and pollution, and is suitable for the recycling needs of various environmentally friendly materials such as PLA and PBAT.

[0025] Working Principle: This device achieves efficient waste recycling through the coordinated operation of the crushing system 1, the compression system 2, and the conveying system 3. The operator moves the sliding baffle 101 along the slide rail 102 to open the inlet of the crushing system housing 111 and feeds in waste. The valve 104 is automatically closed via the linkage of the protruding module 103 to intercept large impurities. The motor module 109 drives the first crushing roller 105, the second crushing roller 106, the third crushing roller 107, and the fourth crushing roller 108 to rotate at different speeds, adapting to the crushing requirements of waste with different hardness. After crushing, the material is collected through the funnel collector 110 to the circular collection port 201 and enters the compression system 2. In the compression system 2, the vertical compression motor 204 drives the vertical compression rod 202 to push down the upper compression plate 203, while the lower compression plate 20... 5. The material rises along the lower compression plate slide rail 206 to form bidirectional vertical pressure. The horizontal compression motor 211 pushes the horizontal compression rod 207 to make the left compression plate 209 and the right compression plate 208 squeeze laterally. The synergistic effect of vertical and horizontal pressure greatly improves the density of the waste block. The semi-enclosed structure of the compression system shell 210 effectively suppresses dust emission. The compressed waste block is output by the conveying system 3. The conveying motor 303 drives the conveying roller shaft 307 through gear 1 301 and gear 2 302 to drive the conveyor belt 306 to transport the material to the designated area at a uniform speed. The whole machine integrates crushing, compression and conveying functions to realize the continuous processing of waste from crushing to block formation, reduce transfer links, improve efficiency, reduce energy consumption and pollution, and adapt to the recycling needs of environmentally friendly materials such as PLA and PBAT.

Claims

1. An environment-friendly packaging material waste crushing and compression integrated recycling device, comprising a crushing system (1), a compression system (2) and a conveying system (3), characterized in that: The crushing system (1) is equipped with a funnel collector (110), and the compression system (2) is equipped with a circular collection port (201). The bottom of the funnel collector (110) and the circular collection port (201) are fixedly connected. The crushing system (1) is equipped with a crushing system housing (111), and the conveying system (3) is equipped with a conveying system housing (304). The conveying system housing (304) is fixedly connected to the inner wall of the crushing system housing (111).

2. The environment-friendly packaging material waste crushing and compressing integrated recycling device according to claim 1, characterized in that, The crushing system (1) includes a sliding baffle (101), a slide rail (102), a protruding module (103), a shut-off valve (104), a first crushing roller (105), a second crushing roller (106), a third crushing roller (107), a fourth crushing roller (108), a motor module (109), a funnel collector (110), and a crushing system housing (111). The crushing system housing (111) is provided with a slide rail (102), and a sliding baffle (101) is provided inside the slide rail (102). The sliding baffle (101) is movably connected to the slide rail (102). A protruding module (103) is provided on the sliding baffle (101), and a shut-off valve (104) is provided above the protruding module (103). The protruding module (103) is slidably connected to the sliding baffle (101). A crushing roller 1 (105) is provided behind the sliding baffle (101). A crushing roller 2 (106) is provided below the crushing roller 1 (105). A crushing roller 3 (107) is provided on the upper left of the crushing roller 2 (106). A crushing roller 4 (108) is provided below the crushing roller 3 (107). A motor module (109) is provided at both ends of the crushing roller 1 (105), crushing roller 2 (106), crushing roller 3 (107) and crushing roller 4 (108). The crushing roller 1 (105), crushing roller 2 (106), crushing roller 3 (107) and crushing roller 4 (108) are rotatably connected inside the crushing system housing (111).

3. The environment-friendly packaging material waste crushing and compressing integrated recycling device according to claim 1, characterized in that, The compression system (2) includes a circular collection port (201), a vertical compression rod (202), an upper compression plate (203), a vertical compression motor (204), a lower compression plate (205), a lower compression plate slide rail (206), a horizontal compression rod (207), a right compression plate (208), a left compression plate (209), a compression system housing (210), and a horizontal compression motor (211). The compression system (2) is provided with a compression system housing (210). A circular collection port (201) is provided on the upper part of the compression system housing (210). A vertical compression rod (202) and a horizontal compression rod (207) are provided inside the compression system housing (210). The vertical compression rod (202) and the horizontal compression rod (207) are fixedly connected to the outer wall of the compression system housing (210). The top of the vertical compression rod (202) is provided with a... A vertical compression motor (204) is provided, and a horizontal compression motor (211) is provided at the left end of the horizontal compression rod (207). The vertical compression rod (202) passes through the upper compression plate (203), and the upper compression plate (203) is movably connected to the vertical compression rod (202). A lower compression plate slide rail (206) is provided on the inner wall of the compression system housing (210). A lower compression plate (205) is provided inside the lower compression plate slide rail (206), and the lower compression plate (205) is movably connected to the lower compression plate slide rail (206). A horizontal compression rod (207) is horizontally provided inside the compression system housing (210). The two ends of the horizontal compression rod (207) pass through the right compression plate (208) and the left compression plate (209) respectively, and the right compression plate (208) and the left compression plate (209) are movably connected to the horizontal compression rod (207).

4. The environment-friendly packaging material waste crushing and compressing integrated recycling device according to claim 1, characterized in that, The conveying system (3) includes a first gear (301), a second gear (302), a conveyor motor (303), a conveying system housing (304), a conveying system support leg (305), a conveyor belt (306), and a conveyor roller shaft (307). The conveyor motor (303) is installed on the inner wall of the conveying system housing (304), and the second gear (302) is installed on the outer wall of the conveying system housing (304). The first gear (301) is installed above the second gear (302). 302) is movably connected to the transmission motor (303) and gear 1 (301). The transmission system housing (304) is provided with two transmission roller shafts (307). The surface of the transmission roller shafts (307) is provided with a transmission belt (306). The transmission roller shafts (307) are movably connected to the transmission belts (306). The bottom of the transmission system housing (304) is provided with a transmission system support leg (305). The transmission system support leg (305) is fixedly connected to the system housing (304).

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