A semi-automatic ton container filling machine

Abstract

This utility model discloses a semi-automatic ton container filling machine, relating to the field of filling machine technology. It includes a filling box and a support frame. An electric hoist is installed at the bottom of the support frame, and a hook is installed at the bottom of the electric hoist. A material gun is installed at the top of the filling box, and the material gun is housed inside the hook. One end of the material gun is connected to a water pump, and a support block is installed at the bottom of the water pump. This utility model, through the arrangement of the support frame, electric hoist, and hook, can achieve the function of raising and lowering the height of the material gun. During use, by activating the electric hoist, the material gun hooked by the hook is raised and lowered to a suitable height. This avoids the situation where the material container being filled is too high, requiring manual handling of the material gun for filling, and the material gun itself is heavy, making manual handling tiring and increasing filling costs. This ensures the flexibility and applicability of the filling machine.

Description

Technical Field

[0001] This utility model relates to the field of filling machine technology, specifically a semi-automatic ton barrel filling machine. Background Technology

[0002] Continuous technological advancements have provided technical support for the development of semi-automatic ton-bottle filling machines. For example, the application of advanced flow meters and control systems has significantly improved filling accuracy, typically reaching ±0.5% or even higher, meeting the filling accuracy requirements of most industrial production processes.

[0003] Most filling machines currently in use have difficulty raising and lowering the filling gun. This difficulty results in higher containers being filled, requiring manual handling of the gun. The gun's weight also makes manual handling tiring, increasing filling costs. This also limits the machine's flexibility and applicability. Furthermore, the difficulty in weighing the material inside the machine prevents real-time monitoring of the filling tank's level. When the tank is low on material, it may not be detected promptly, potentially interrupting the filling process and further compromising the machine's practicality. Utility Model Content

[0004] The purpose of this invention is to provide a semi-automatic ton-barrel filling machine to solve the problems raised in the prior art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a semi-automatic ton-barrel filling machine, comprising a filling box and a support frame, wherein an electric hoist is provided at the bottom of the support frame, a hook is provided at the bottom of the electric hoist, a material gun is provided at the top of the filling box, and a material gun is provided inside the hook.

[0006] As a preferred technical solution, a water pump is connected through one end of the feed gun, and a support block is provided at the bottom of the water pump.

[0007] As a preferred technical solution, one end of the feed gun is connected to the input end of the first valve, and the end of the feed gun is provided with a mounting flange.

[0008] As a preferred technical solution, a filling pipe is provided on one side of the filling box, and one end of the filling pipe is connected to the input end of a second valve.

[0009] As a preferred technical solution, the bottom of the filling box is provided with a weighing base, and the weighing base is rectangular in shape.

[0010] As a preferred technical solution, one side of the weighing chassis is connected to one side of the support block, and the support block is rectangular in shape.

[0011] As a preferred technical solution, the filling box is rectangular in shape, and the support frame is L-shaped.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This utility model, through the setting of a support frame, electric hoist and hook, can achieve the function of raising and lowering the height of the filling gun. During use, by starting the electric hoist, the filling gun hooked by the hook is raised and lowered to a suitable height. This can avoid the situation where the filling container is too high due to the difficulty in raising and lowering the filling gun, requiring manual holding of the filling gun for filling. The weight of the filling gun itself is large, making manual holding tiring and increasing the filling cost. This ensures the flexibility and applicability of the filling machine.

[0014] 2. This utility model, through the setting of the weighing base, can achieve the function of manual real-time monitoring of the material content in the filling box. During use, by placing the filling box on the weighing base, the weighing base can monitor the material content in the filling box in real time. This avoids the situation where it is difficult to weigh the material in the filling machine, which would prevent the staff from being unable to monitor the material content in the filling box in real time. When the material in the filling box is insufficient, the staff may not be able to detect it in time, which may cause the filling work to be interrupted. This ensures the practicality of the filling machine. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present utility model;

[0016] Figure 2 This is a schematic diagram of the connection structure between the filling box and the weighing chassis of this utility model;

[0017] Figure 3 This is a schematic diagram of the connection structure between the feed gun and the first valve of this utility model;

[0018] Figure 4 This is a schematic diagram of the connection structure between the filling box and the filling pipe of this utility model.

[0019] The components include: 1. filling box; 2. support frame; 3. electric hoist; 4. hook; 5. support block; 6. material gun; 7. water pump; 8. first valve; 9. weighing base; 10. mounting flange; 11. filling pipe; 12. second valve. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Example: Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, this utility model provides the following technical solution, including a filling box 1 and a support frame 2. An electric hoist 3 is provided at the bottom of the support frame 2, and a hook 4 is provided at the bottom of the electric hoist 3. A material gun 6 is provided at the top of the filling box 1, and a material gun 6 is provided inside the hook 4. A water pump 7 is connected through one end of the material gun 6, and a support block 5 is provided at the bottom of the water pump 7. One end of the material gun 6 is connected to the input end of a first valve 8, and a mounting flange 10 is provided at the end of the material gun 6. A filling pipe 11 is provided on one side of the filling box 1, and one end of the filling pipe 11 is connected to the input end of a second valve 12. A weighing base 9 is provided at the bottom of the filling box 1, and one side of the weighing base 9 is connected to one side of the support block 5. The support block 5 is rectangular in shape, the filling box 1 is rectangular in shape, and the support frame 2 is L-shaped.

[0022] Specifically: When the filling box 1 is needed for material filling, it must first be filled with material. At this time, the filling pipe 11 is opened through the second valve 12. The second valve 12 is a self-resetting elastic valve that automatically closes when power or gas is cut off, and there is no leakage when closed. Then, the filling box 1 is filled with material through the filling pipe 11. During the filling and subsequent filling process, the material level in the filling box 1 can be monitored in real time through the weighing base 9. After filling, the required filling volume needs to be determined. The material gun 6 is raised to a suitable height using the support frame 2, electric hoist 3, and hook 4. After raising or lowering, the material gun 6 is fixed to the container using the mounting flange 10. Then, the material gun 6 is opened through the first valve 8, and the water pump 7 is started. The water pump 7 fills the material in the filling box 1 into the container. After filling, the material gun 6 is separated from the container, and the remaining high-viscosity material in the material gun 6 is cleaned to complete the work.

[0023] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, it includes a filling box 1 and a support frame 2. An electric hoist 3 is installed at the bottom of the support frame 2, and a hook 4 is installed at the bottom of the electric hoist 3. A material gun 6 is installed at the top of the filling box 1, and the material gun 6 is installed inside the hook 4.

[0024] After filling, the material gun 6 needs to be raised or lowered to the appropriate height according to the required filling container height. At this time, the material gun 6 is hooked by the hook 4, and then the support frame 2 is placed stably on the ground. Then, the electric hoist 3 is started, so that the electric hoist 3 drives the material gun 6 hooked by the hook 4 to start raising and lowering, raising and lowering the material gun 6 to the appropriate height, thereby completing the raising and lowering work.

[0025] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a weighing base 9 is provided at the bottom of the filling box 1. The weighing base 9 is rectangular in shape, and one side of the weighing base 9 is connected to one side of the support block 5. The support block 5 is also rectangular in shape.

[0026] Among them, during the filling and subsequent filling process, the weighing base 9 can monitor the material in the filling box 1 in real time, thereby completing the weighing work.

[0027] The working principle of this utility model is as follows: When the filling box 1 is needed for filling materials, it is first necessary to fill the filling box 1 with material. At this time, the filling pipe 11 is opened through the second valve 12. The second valve 12 adopts an elastic self-resetting form and automatically closes when power or gas is cut off. There is no leakage when it is closed. Then, the filling box 1 is filled with material through the filling pipe 11. During the filling and subsequent filling process, the weighing base 9 can monitor the material in the filling box 1 in real time to complete the weighing work. After filling, the material gun 6 needs to be raised or lowered to a suitable height according to the height of the container to be filled. At this point, hook 4 is used to hook the material gun 6, and then the support frame 2 is placed stably on the ground. Then, the electric hoist 3 is started, which drives the material gun 6 hooked by hook 4 to start lifting and lowering. The material gun 6 is lifted and lowered to a suitable height, thus completing the lifting and lowering work. After lifting and lowering, the material gun 6 is fixed to the container by the mounting flange 10. Then, the material gun 6 is opened by the first valve 8, and the water pump 7 is started. The material in the filling box 1 is filled into the container by the water pump 7. After filling, the material gun 6 is separated from the container, and then the high-viscosity material remaining in the material gun 6 is cleaned, thus completing the work.

[0028] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A ton drum semi-automatic filling machine comprising a filling box (1) and a support frame (2), characterized in that: The bottom of the support frame (2) is provided with an electric hoist (3), the bottom of the electric hoist (3) is provided with a hook (4), the top of the filling box (1) is provided with a material gun (6), and the inside of the hook (4) is provided with a material gun (6).

2. A ton bucket semi-automatic filling machine according to claim 1, characterized in that: One end of the feed gun (6) is connected to a water pump (7), and a support block (5) is provided at the bottom of the water pump (7).

3. A ton bucket semi-automatic filling machine according to claim 2, characterized in that: One end of the feed gun (6) is connected to the input end of the first valve (8), and the end of the feed gun (6) is provided with a mounting flange (10).

4. A tonne bucket semi-automatic filling machine according to claim 3, characterised in that: A filling pipe (11) is provided on one side of the filling box (1), and one end of the filling pipe (11) is connected to the input end of the second valve (12).

5. A ton bucket semi-automatic filling machine according to claim 1, characterized in that: The bottom of the filling box (1) is provided with a weighing base (9), which is rectangular in shape.

6. A semi-automatic ton-bucket filling machine according to claim 5, characterized in that: One side of the weighing chassis (9) is connected to one side of the support block (5), and the support block (5) is rectangular in shape.

7. A semi-automatic ton-bucket filling machine according to claim 6, characterized in that: The filling box (1) is rectangular in shape, and the support frame (2) is L-shaped.

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