Fully automatic flipping tooth assembly machine

Abstract

This utility model relates to the field of bottle cap assembly technology, including a main plate mechanism and a secondary plate mechanism. The main plate mechanism is surrounded by a material feeding mechanism, a stamping mechanism, an electrostatic dust removal mechanism, a material feeding mechanism, a pre-twisting mechanism, a cap twisting mechanism, a cap twisting detection mechanism, a material picking mechanism, and a first NG unloading mechanism. The secondary plate mechanism is surrounded by a tooth-aligning mechanism, a material feeding mechanism, a clamping mechanism, a pre-press visual inspection mechanism, a pressing mechanism, an unloading mechanism, and a second NG unloading mechanism. A flipping mechanism is provided between the main plate mechanism and the secondary plate mechanism. A first feeding channel is located outside the material feeding mechanism, a second feeding channel is located outside the material feeding mechanism, a third feeding channel is located outside the material feeding mechanism, and an unloading channel is located outside the unloading mechanism. This fully automatic flipping and tooth-aligning assembly machine, through the cooperation of the above mechanisms, achieves fully automatic assembly of material one, material two, and material three, improving processing efficiency and saving assembly costs.

Description

Technical Field

[0001] This utility model relates to the field of bottle cap assembly technology, specifically a fully automatic flip-and-align tooth assembly machine. Background Technology

[0002] Existing bottle cap assembly designs require multiple machines to sequentially complete each step of the bottle cap assembly process. The drawbacks are: using independently set up equipment requires a large area, necessitates multiple personnel to supervise different machines simultaneously, and requires manual handling after each step to move to the next, resulting in wasted manpower and resources, low production efficiency, and increased overall production costs. Therefore, there is an urgent need for a new type of fully automated bottle cap assembly equipment to solve these problems. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] To address the shortcomings of existing technologies, this utility model provides a fully automatic flip-and-align tooth assembly machine to solve the problems of high production costs and low efficiency in the current bottle cap production.

[0005] (II) Technical Solution

[0006] This utility model provides the following technical solution: a fully automatic flipping tooth-aligning assembly machine, comprising a main disc mechanism and a secondary disc mechanism. The main disc mechanism is surrounded by a material feeding mechanism, a stamping mechanism, an electrostatic dust removal mechanism, a material feeding mechanism, a pre-twisting mechanism, a cap twisting mechanism, a cap twisting detection mechanism, a material picking mechanism, and a first NG unloading mechanism. The secondary disc mechanism is surrounded by a tooth-aligning mechanism, a material feeding mechanism, a clamping mechanism, a pre-pressing visual inspection mechanism, a pressing mechanism, an unloading mechanism, and a second NG unloading mechanism. A flipping mechanism is provided between the main disc mechanism and the secondary disc mechanism. The material feeding mechanism has a first feeding channel outside, the material feeding mechanism has a second feeding channel outside, the material feeding mechanism has a third feeding channel outside, the unloading mechanism has an unloading channel outside, and the first NG unloading mechanism and the second NG unloading mechanism have NG material channels outside.

[0007] Preferably, the material feeding mechanism includes a support, left and right cylinders, upper and lower cylinders and a suction cup. The left and right cylinders are mounted on the support, the upper and lower cylinders are mounted on the telescopic rods of the left and right cylinders, and the suction cup is located on the lower side of the upper and lower cylinders.

[0008] The stamping mechanism includes a second support, a stamping cylinder, and a stamping head. The stamping cylinder is mounted on the second support, and the stamping head is mounted on the telescopic rod of the stamping cylinder.

[0009] The electrostatic dust removal mechanism includes a support frame three and a dust removal hood. The dust removal hood is mounted on the support frame three and has an exhaust port for connecting to the dust removal machine.

[0010] Preferably, the material feeding mechanism includes a support four, two left and right cylinders, two upper and lower cylinders, and a robotic arm assembly. The two left and right cylinders are mounted on the support four, the two upper and lower cylinders are mounted on the telescopic rods of the two left and right cylinders, and the robotic arm assembly is located below the two upper and lower cylinders. The robotic arm assembly includes a motor one, a drive wheel, a driven wheel, a synchronous belt, and a suction cup two. The output shaft of the motor one is connected to the drive wheel, the driven wheel is connected to the drive wheel via the synchronous belt, and the suction cup two is located below the driven wheel.

[0011] The pre-twisting mechanism and the twisting cover mechanism have the same or similar structures, both including a bracket five, upper and lower cylinders three, a rotary cylinder one and a rotating component one. The upper and lower cylinders three are mounted on the bracket five, the rotary cylinder one is mounted on one side of the upper and lower cylinders three and connected to the telescopic rod of the upper and lower cylinders three, and the rotating component one is mounted on the lower side of the rotary cylinder one. The pre-twisting mechanism is provided with a bracket six, a limiting cylinder one and a limiting block on the opposite side. The limiting cylinder one is mounted on the bracket six, and the limiting block is mounted on the telescopic rod of the limiting cylinder one and corresponds to the material.

[0012] The twist-cap detection mechanism includes a bracket seven, upper and lower cylinders four, a mounting base, a detection rod, and a sensor. The upper and lower cylinders four are mounted on the bracket seven, the mounting base is mounted on the telescopic plate of the upper and lower cylinders four, the detection rod is inserted into the mounting base, the sensor is located at the top of the mounting base, the top of the detection rod is placed between the sensors, and a spring is also sleeved on the detection rod.

[0013] Preferably, the material handling mechanism includes a vertical moving assembly, a front-back moving assembly, a material handling suction cup, a mounting plate, a gripper cylinder, and a robotic arm. The vertical moving assembly is mounted on the front-back moving assembly, the material handling suction cup is mounted on the vertical moving assembly, the mounting plate is located below the vertical moving assembly, the gripper cylinder is located in front of the mounting plate, the robotic arm is located below the gripper cylinder, and the mounting plate is Z-shaped.

[0014] Preferably, the flipping mechanism includes a support eight, a lifting cylinder, a lifting block, a rotating cylinder two, and a gripper. The lifting cylinder is located inside the support eight, and its telescopic rod passes through the surface of the support eight and is connected to the lifting block. The rotating cylinder two is located on the surface of the support eight, and the gripper is connected to the rotating cylinder two and corresponds to the lifting block.

[0015] Preferably, the tooth-aligning mechanism includes a bracket nine, a tooth-aligning motor, and a tooth-aligning component. The tooth-aligning motor is mounted on the bracket nine, and the output shaft of the tooth-aligning motor is connected to the tooth-aligning component to rotate the material and insert it into a designated position. A material limiting component is also provided on the lower side of the tooth-aligning mechanism.

[0016] The material feeding mechanism includes a support ten, left and right cylinders three, upper and lower cylinders five, a clamping cylinder, and a clamp. The left and right cylinders three are mounted on the support ten, the upper and lower cylinders five are mounted on the telescopic rods of the left and right cylinders three, the clamping cylinder is mounted on the telescopic rods of the upper and lower cylinders five, and the clamp is mounted on the telescopic rods of the clamping cylinder. A clamping mechanism 14 is provided on the opposite side of the material feeding mechanism.

[0017] The clamping mechanism 14 includes a bracket 141, an adjustment component 142, a limiting clamping cylinder 143, and a clamping member 144. The adjustment component 142 is mounted on the bracket 141, the limiting clamping cylinder 143 is located below the adjustment component 142, and the clamping member 144 is located on one side of the clamping cylinder.

[0018] Preferably, the pre-compression visual inspection mechanism includes a support 12, a pre-compression cylinder, a pre-compression component, and a visual inspection assembly. The pre-compression cylinder is mounted on the support 12, and the pre-compression component is mounted on the telescopic rod of the pre-compression cylinder. The visual inspection assembly includes a visual inspection bracket and visual cameras. The visual inspection bracket is mounted on the support 12, and four visual cameras are provided, arranged in pairs on the visual inspection bracket.

[0019] The pressing mechanism includes a support thirteen, a pressing cylinder, and a pressing component. The pressing cylinder is mounted on the support thirteen, and the pressing component is mounted on the telescopic rod of the pressing cylinder.

[0020] Preferably, the feeding mechanism includes a support fourteen, left and right cylinders four, upper and lower cylinders six, a feeding cylinder, and a feeding gripper. The left and right cylinders four are mounted on the support fourteen, the upper and lower cylinders six are mounted on the telescopic rods of the left and right cylinders four, the feeding cylinder is mounted on the telescopic rods of the upper and lower cylinders six, and the feeding gripper is mounted on the telescopic rods of the feeding cylinder.

[0021] Preferably, the first NG unloading mechanism and the second NG unloading mechanism have the same or similar structure, both including a bracket 15, left and right cylinders 5, upper and lower cylinders 7, NG cylinder and NG gripper. The left and right cylinders 5 are mounted on the bracket 15, the upper and lower cylinders 7 are mounted on the telescopic rods of the left and right cylinders 5, the NG cylinder is mounted on the telescopic rods of the upper and lower cylinders 7, and the NG gripper is mounted on the NG cylinder.

[0022] (III) Beneficial Effects

[0023] Compared with the prior art, this utility model provides a fully automatic flipping and tooth-aligning assembly machine, which has the following beneficial effects:

[0024] 1. This utility model of a fully automatic flipping and tooth-aligning assembly machine mainly includes a main disc mechanism, a secondary disc mechanism, a material one feeding mechanism, a stamping mechanism, an electrostatic dust removal mechanism, a material two feeding mechanism, a pre-twisting mechanism, a cap twisting mechanism, a cap twisting detection mechanism, a material picking mechanism, a first NG unloading mechanism, a tooth-aligning mechanism, a material three feeding mechanism, a clamping mechanism, a pre-press visual inspection mechanism, a pressing mechanism, an unloading mechanism, a second NG unloading mechanism, and a flipping mechanism. The main disc mechanism and the secondary disc mechanism are arranged side-by-side on the machine base. A motor drives the main and secondary turntables to rotate, enabling material one, material two, and material three to be assembled at a rotating station. The material feeding mechanism 1 is used to feed material 1 onto the feeding station of the main disc mechanism; the stamping mechanism is used to stamp material 1, so that material 1 can be stably installed on the tooling material channel; the electrostatic dust removal mechanism is used to perform electrostatic dust removal on material 1, ensuring that dust is removed from material 1; the material feeding mechanism 2 is used to feed material 2 onto material 1; the pre-twisting mechanism and the cap-twisting mechanism respectively pre-twise and cap-twise material 2, so that material 1 and material 2 are capped in place; the cap-twisting detection mechanism is used to detect and determine whether the cap is capped in place; the material picking mechanism is used to place the capped upper part onto the flipping mechanism for 180° flipping, and at the same time, it will also pick up the flipped part. The upper component is placed on the secondary turntable of the secondary plate mechanism; the first NG unloading mechanism is used to unload the upper component whose cap is not in place; the flipping mechanism is used to flip the upper component assembled from material one and material two 180°; the tooth-aligning mechanism is used to align and fix the teeth of the upper component; the material three feeding mechanism is used to feed material three onto the upper component; the clamping mechanism is used to clamp the positioning teeth on the upper component to ensure that the position of the upper component does not shift when material three is fed onto the upper component; the pre-pressing visual inspection mechanism is used to pre-press the finished material and visually judge whether the positioning teeth of the upper component are complete. If they are complete, it enters the pressing mechanism for further processing. If the secondary pressing is incomplete, it is not pressed and directly enters the second NG unloading mechanism for NG unloading; the unloading mechanism is used to unload qualified finished materials; feed channels one, two, and three are used to transport material one, material two, and material three into the main turntable and auxiliary turntable for assembly, respectively; the unloading channel is used to unload qualified materials, and the NG channel is used to unload unqualified materials; material one mentioned in this application can be a bottle mouth, material two can be an outer cap, and material three can be a bottom cap; through the cooperation of the above mechanisms, the fully automatic assembly of material one, material two, and material three is realized, which improves processing efficiency and saves assembly costs. Attached Figure Description

[0025] Figure 1 This is a top view of an embodiment of the fully automatic flip-and-align tooth assembly machine of this utility model;

[0026] Figure 2 This is a schematic diagram of the material feeding mechanism of an embodiment of the fully automatic flipping tooth assembly machine of this utility model;

[0027] Figure 3 This is a schematic diagram of the stamping mechanism of an embodiment of the fully automatic flipping tooth assembly machine of this utility model;

[0028] Figure 4 This is a schematic diagram of the electrostatic dust removal mechanism of an embodiment of the fully automatic flipping tooth assembly machine of this utility model;

[0029] Figure 5 This is a schematic diagram of the material feeding mechanism of an embodiment of the fully automatic flipping tooth assembly machine of this utility model;

[0030] Figure 6 This is a schematic diagram of the pre-torsion mechanism of an embodiment of the fully automatic flipping tooth assembly machine of this utility model;

[0031] Figure 7 This is a schematic diagram of the twist cap detection mechanism of an embodiment of the fully automatic flip-and-align tooth assembly machine of this utility model;

[0032] Figure 8 This is a schematic diagram of the material handling mechanism of an embodiment of the fully automatic flipping tooth assembly machine of this utility model;

[0033] Figure 9 This is a schematic diagram of the flipping mechanism of an embodiment of the fully automatic flipping tooth assembly machine of this utility model;

[0034] Figure 10 This is a schematic diagram of the tooth-aligning mechanism of an embodiment of the fully automatic flipping tooth-aligning assembly machine of this utility model;

[0035] Figure 11 This is a schematic diagram of the material feeding mechanism of an embodiment of the fully automatic flipping tooth assembly machine of this utility model;

[0036] Figure 12 This is a schematic diagram of the clamping mechanism of an embodiment of the fully automatic flipping tooth assembly machine of this utility model;

[0037] Figure 13 This is a schematic diagram of the pre-pressure visual inspection mechanism of an embodiment of the fully automatic flipping tooth assembly machine of this utility model;

[0038] Figure 14 This is a schematic diagram of the pressing mechanism of an embodiment of the fully automatic flipping tooth assembly machine of this utility model;

[0039] Figure 15 This is a schematic diagram of the feeding mechanism of an embodiment of the fully automatic flipping tooth assembly machine of this utility model;

[0040] Figure 16 This is a schematic diagram of the second NG unloading mechanism in an embodiment of the fully automatic flipping tooth assembly machine of this utility model.

[0041] In the diagram: 1. Main disc mechanism; 2. Auxiliary disc mechanism; 100. Material 1; 200. Material 2; 300. Material 3; 3. Material 1 feeding mechanism; 31. Support 1; 32. Left and right cylinders 1; 33. Upper and lower cylinders 1; 34. Suction cup 1; 4. Stamping mechanism; 41. Support 2; 42. Stamping cylinder; 43. Stamping head; 5. Electrostatic dust removal mechanism; 51. Support 3; 52. Dust hood; 53. Exhaust port; 6. Material 2 feeding mechanism; 61. Support 4; 62. Left and right cylinders 2; 63. Upper and lower cylinders 2; 64. Robotic arm assembly; 641. Motor 1; 642. Drive wheel; 643. Driven wheel; 64 4. Synchronous belt; 645. Suction cup II; 7. Pre-twist mechanism; 71. Bracket V; 72. Upper and lower cylinder III; 73. Rotary cylinder I; 74. Rotating component I; 75. Bracket VI; 76. Limit cylinder I; 77. Limit block; 8. Twisting cap mechanism; 9. Twisting cap detection mechanism; 91. Bracket VII; 92. Upper and lower cylinder IV; 93. Mounting base; 94. Detection rod; 95. Sensor; 10. Material handling mechanism; 101. Upper and lower moving assembly; 102. Front and rear moving assembly; 103. Material handling suction cup; 104. Mounting plate; 105. Grip cylinder; 106. Robotic arm; 11. First NG unloading mechanism; 12. Gear alignment mechanism; 121. Support 9; 122. Gear motor; 123. Gear assembly; 124. Material limiting assembly; 13. Material feeding mechanism 3; 131. Support 10; 132. Left and right cylinders 3; 133. Upper and lower cylinders 5; 134. Clamping cylinder; 135. Fixture; 14. Clamping mechanism; 141. Support 11; 142. Adjustment assembly; 143. Limiting clamping cylinder; 144. Clamping component; 15. Pre-compression visual inspection mechanism; 151. Support 12; 152. Pre-compression cylinder; 153. Pre-compression component; 154. Visual inspection assembly; 16. Pressing mechanism; 161. Support 13; 162. Pressing cylinder; 1 63. Pressing part; 17. Unloading mechanism; 171. Support fourteen; 172. Left and right cylinder four; 173. Upper and lower cylinder six; 174. Unloading cylinder; 175. Unloading gripper; 18. Second NG unloading mechanism; 181. Support fifteen; 182. Left and right cylinder five; 183. Upper and lower cylinder seven; 184. NG cylinder; 185. NG gripper; 19. Tilting mechanism; 191. Support eight; 192. Lifting cylinder; 193. Lifting block; 194. Rotating cylinder two; 195. Gripper; 110. Feed channel one; 111. Feed channel two, 112. Feed channel three; 113. NG material channel; 114. Unloading channel. Detailed Implementation

[0042] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0043] As described in the background section, there are shortcomings in the existing technology. In order to solve the above-mentioned technical problems, this application proposes a fully automatic flipping tooth assembly machine.

[0044] Please see Figure 1-16 The fully automatic flipping and tooth-aligning assembly machine includes a main disc mechanism 1 and a secondary disc mechanism 2. The main disc mechanism 1 is surrounded by a material feeding mechanism 3, a stamping mechanism 4, an electrostatic dust removal mechanism 5, a material feeding mechanism 6, a pre-twisting mechanism 7, a cap twisting mechanism 8, a cap twisting detection mechanism 9, a material picking mechanism 10, and a first NG unloading mechanism 11. The secondary disc mechanism 2 is surrounded by a tooth-aligning mechanism 12, a material feeding mechanism 13, a clamping mechanism 14, a pre-pressing visual inspection mechanism 15, a pressing mechanism 16, an unloading mechanism 17, and a second NG unloading mechanism 18. A flipping mechanism 19 is provided between the main disc mechanism 1 and the secondary disc mechanism 2. The material feeding mechanism 3 is surrounded by a feed channel 110, the material feeding mechanism 6 is surrounded by a feed channel 2 111, the material feeding mechanism 13 is surrounded by a feed channel 3 112, the unloading mechanism 17 is surrounded by a unloading channel 114, and the first NG unloading mechanism 11 and the second NG unloading mechanism 18 are surrounded by NG material channels 113.

[0045] This utility model discloses a fully automatic rotating tooth-aligning assembly machine, mainly comprising a main disc mechanism 1, a secondary disc mechanism 2, a material one feeding mechanism 3, a stamping mechanism 4, an electrostatic dust removal mechanism 5, a material two feeding mechanism 6, a pre-twisting mechanism 7, a cap twisting mechanism 8, a cap twisting detection mechanism 9, a material picking mechanism 10, a first NG unloading mechanism 11, a tooth-aligning mechanism 12, a material three feeding mechanism 13, a clamping mechanism 14, a pre-press visual inspection mechanism 15, a pressing mechanism 16, an unloading mechanism 17, a second NG unloading mechanism 18, and a rotating mechanism 19. The main disc mechanism 1 and the secondary disc mechanism 2 are arranged side-by-side on the machine base. A motor drives the main and secondary turntables to rotate, enabling material one 100, material two 200, and material three 300 to be assembled at a rotating station. Material feeding mechanism 3 is used to feed material 100 onto the feeding station of main plate mechanism 1; stamping mechanism 4 is used to stamp material 100, so that material 100 can be stably installed on the tooling channel; electrostatic dust removal mechanism 5 is used to perform electrostatic dust removal on material 100 to ensure that dust on material 100 is removed; material feeding mechanism 6 is used to feed material 200 onto material 100; pre-twisting mechanism 7 and cap-twisting mechanism 8 respectively pre-twise and cap-twise material 200, so that material 100 and material 200 are capped in place; cap-twisting detection mechanism 9 is used to detect and determine whether the cap is capped in place; material picking mechanism 10 is used to place the capped upper part onto the flipping mechanism 19 for 180° flipping, and so on. The flipped upper component is placed on the sub-turntable of the sub-disc mechanism 2; the first NG unloading mechanism 11 is used to unload the upper component whose cap is not in place; the flipping mechanism 19 is used to flip the upper component assembled from material 100 and material 200 by 180°; the tooth-aligning mechanism 12 is used to align and fix the teeth of the upper component; the material 300 feeding mechanism 13 is used to feed material 300 onto the upper component; the clamping mechanism 14 is used to clamp the positioning teeth on the upper component to ensure that the position of the upper component does not shift when material 300 is fed onto the upper component; the pre-pressing visual inspection mechanism 15 is used to pre-press the finished material and visually judge whether the positioning teeth of the upper component are complete. If they are complete, it enters the pressing mechanism 16 for secondary pressing. If the material is not fully assembled, it will not be pressed together and will directly enter the second NG unloading mechanism 18 for NG unloading; the unloading mechanism 17 is used to unload qualified finished materials; feed channels 110, 111, and 112 are used to transport material 100, material 200, and material 300 into the main turntable and auxiliary turntable for assembly, respectively; the unloading channel is used to unload qualified materials, and the NG channel 113 is used to unload unqualified materials; material 100 can be a bottle mouth, material 200 can be an outer cap, and material 300 can be a bottom cap; through the cooperation of the above mechanisms, the fully automatic assembly of material 100, material 200, and material 300 is realized, which improves processing efficiency and saves assembly costs.

[0046] In a preferred embodiment, refer to Figure 2-4 The material feeding mechanism 3 of the fully automatic flipping tooth assembly machine includes a support 31, left and right cylinders 32, upper and lower cylinders 33, and a suction cup 34. The left and right cylinders 32 are mounted on the support 31, the upper and lower cylinders 33 are mounted on the telescopic rods of the left and right cylinders 32, and the suction cup 34 is located below the upper and lower cylinders 33. The stamping mechanism 4 includes a support 41, a stamping cylinder 42, and a stamping head 43. The stamping cylinder 42 is mounted on the support 41, and the stamping head 43 is mounted on the telescopic rod of the stamping cylinder 42. The electrostatic dust removal mechanism 5 includes a support 51 and a dust removal hood 52. The dust removal hood 52 is mounted on the support 51 and has an exhaust port 53 connected to the dust collector.

[0047] Specifically, bracket 1 31, bracket 2 41 and bracket 3 51 all serve to support and fix the material; left and right cylinders 32 and up and down cylinders 33 can drive suction cup 34 to move left and right and up and down, so that the material 100 on the feed channel 110 is fed onto the main turntable; stamping cylinder 42 drives stamping head 43 to stamp the material 100; dust hood 52 covers the material 100, and exhaust port 53 is connected to a dust collector to remove dust from the material 100.

[0048] In a preferred embodiment, refer to Figure 5-7The material feeding mechanism 6 of the fully automatic flipping tooth assembly machine includes a support 61, left and right cylinders 62, upper and lower cylinders 63, and a robotic arm 106 assembly 64. The left and right cylinders 62 are mounted on the support 61, the upper and lower cylinders 63 are mounted on the telescopic rods of the left and right cylinders, and the robotic arm 106 assembly 64 is located below the upper and lower cylinders 63. The robotic arm 106 assembly 64 includes a motor 641, a drive wheel 642, a driven wheel 643, a synchronous belt 644, and a suction cup 645. The output shaft of the motor 641 is connected to the drive wheel 642, the driven wheel 643 is connected to the drive wheel 642 via the synchronous belt 644, and the suction cup 645 is located below the driven wheel 643. The pre-twist mechanism 7 and the twisting cover mechanism 8 have the same or similar structures, both including a support 71, upper and lower cylinders 72, a rotary cylinder 73, and a rotating component 74. Cylinder 3 72 is mounted on bracket 5 71. Rotary cylinder 1 73 is mounted on one side of upper and lower cylinder 3 72 and connected to the telescopic rod of upper and lower cylinder 3 72. Rotating component 1 74 is mounted on the lower side of rotary cylinder 1 73. On the opposite side of the pre-torsion mechanism 7, there is bracket 6 75, limiting cylinder 1 76 and limiting block 77. Limiting cylinder 1 76 is mounted on bracket 6 75, and limiting block 77 is mounted on the telescopic rod of limiting cylinder 1 76 and corresponds to the material. The torsion cover detection mechanism 9 includes bracket 7 91, upper and lower cylinder 4 92, mounting base 93, detection rod 94 and sensor 95. Upper and lower cylinder 4 92 is mounted on bracket 7 91. Mounting base 93 is mounted on the telescopic plate of upper and lower cylinder 4 92. Detection rod 94 is inserted into mounting base 93. Sensor 95 is mounted on the top of mounting base 93. The top of detection rod 94 is placed between sensors 95. Spring is also sleeved on detection rod 94.

[0049] Specifically, brackets 4 (61), 5 (71), 6 (75), and 7 (91) all serve to support and fix the components. Left and right cylinders 2 (62) and up and down cylinders 2 (63) can drive the robotic arm 106 assembly 64 to move left and right and up and down. Specifically, motor 1 (641) on the robotic arm 106 assembly 64 drives the drive wheel 642, which in turn drives the driven wheel 643 and suction cup 2 (645) to rotate, causing material 200 to be sucked onto material 100, and also allowing for preliminary adjustment of the position of material 200. The pre-twisting mechanism 7 pre-twises material 200, and the cap-twisting mechanism 8 rotates and caps material 200. Up and down cylinders 3 (72) drive rotating cylinder 1 (73) and rotating component 1 (74) to move up and down. When pre-twisting or cap-twisting is required, up and down cylinders 3 (72) move downwards, causing rotating component 1 (74) to move first. The material 200 is fitted onto the material 2, and the rotating part 74 is driven by the rotating cylinder 73 to rotate the material 200. A limit mechanism is set on the opposite side or the same side of the pre-twisting mechanism 7 or the capping mechanism 8. When pre-twisting or capping, the limit cylinder 76 drives the limit block 77 to the outside of the material to limit the position of the material 200 when capping. The inner wall of the limit block 77 is arc-shaped and conforms to the outline of the outer wall of the material. The capping detection mechanism 9 detects whether the material 100 and the material 200 are capped in place. During detection, the upper and lower cylinders 92 drive the detection rod 94 to move downward. When the detection rod 94 moves up and down, since the upper end of the detection rod 94 is inserted into the sensor 95, the movement distance of the upper end of the detection rod 94 can be used to determine whether the upper part is capped in place.

[0050] In a preferred embodiment, refer to Figure 8 The material handling mechanism 10 of the fully automatic flipping tooth assembly machine includes an up-and-down moving component 101, a front-and-back moving component 102, a material handling suction cup 103, a mounting plate 104, a gripper 195 cylinder 105, and a robot arm 106. The up-and-down moving component 101 is mounted on the front-and-back moving component 102, the material handling suction cup 103 is mounted on the up-and-down moving component 101, the mounting plate 104 is mounted on the lower side of the up-and-down moving component 101, the gripper 195 cylinder 105 is mounted on the front side of the mounting plate 104, and the robot arm 106 is mounted on the lower side of the gripper 195 cylinder 105. The mounting plate 104 is Z-shaped.

[0051] Specifically, the up-and-down moving component 101 and the back-and-forth moving component 102 drive the material-picking suction cup 103 to move up and down and back and forth. The material-picking suction cup 103 is used to pick up the upper part and flip it onto the flipping mechanism 19. The mounting plate 104 is used to mount the gripper 195, cylinder 105 and robot arm 106. The robot arm 106 is used to grab the flipped upper part and move it to the first station of the sub-turntable.

[0052] In a preferred embodiment, refer to Figure 9The flipping mechanism 19 of the fully automatic flipping tooth assembly machine includes a support 8 191, a lifting cylinder 192, a lifting block 193, a rotary cylinder 2 194, and a gripper 195. The lifting cylinder 192 is located inside the support 7 91, and its telescopic rod passes through the surface of the support 7 91 and is connected to the lifting block 193. The rotary cylinder 2 194 is located on the surface of the support 7 91. The gripper 195 is connected to the rotary cylinder 2 194 and corresponds to the lifting block 193.

[0053] Specifically, the lifting cylinder 192 drives the lifting block 193 to rise and fall, and the rotary cylinder 194 drives the gripper 195 to rotate. When the upper part needs to be rotated, the gripper 195 first holds the upper part, the lifting cylinder 192 drives the lifting block 193 to fall, leaving a rotation space below the upper part, the gripper 195 then holds the upper part and rotates it 180°, and then the robot arm 106 holds the upper part of the upper part and moves it to the sub-turntable.

[0054] In a preferred embodiment, refer to Figure 10-12 The fully automatic flipping and tooth-aligning assembly machine's tooth-aligning mechanism 12 includes a support nine 121, a tooth-aligning motor 122, and a tooth-aligning component 123. The tooth-aligning motor 122 is mounted on the support nine 121, and its output shaft is connected to the tooth-aligning component 123 to rotate the material and clamp it into the designated position. A material limiting component 124 is also provided on the lower side of the tooth-aligning mechanism 12. The material feeding mechanism 13 includes a support ten 131, left and right cylinders three 132, upper and lower cylinders five 133, a clamping cylinder 134, and a clamp 135. Cylinders three are mounted on the support ten 131 and move up and down... Cylinder 5 133 is mounted on the telescopic rod of the left and right cylinders 3 132, clamping cylinder 134 is mounted on the telescopic rod of the upper and lower cylinders 5 133, and clamp 135 is mounted on the telescopic rod of clamping cylinder 134; a clamping mechanism 14 is provided on the opposite side of the material feeding mechanism 13 of material 300; the clamping mechanism 14 includes a bracket 11 141, an adjusting component 142, a limiting clamping cylinder 143, and a clamping member 144. The adjusting component 142 is mounted on the bracket 11 141, the limiting clamping cylinder 143 is mounted below the adjusting component 142, and the clamping member 144 is mounted on one side of the clamping cylinder 134.

[0055] Specifically, the gear-aligning motor 122 drives the gear-aligning component 123 to rotate the upper component and align the teeth. The material limiting component 124 set on the lower side of the gear-aligning mechanism 12 is used to limit the limiting teeth on the upper component and assist in the gear alignment. The left and right cylinders 132 and the upper and lower cylinders 133 drive the clamping cylinder 134 and the clamp 135 to move left and right and up and down. The clamping cylinder 134 drives the clamp 135 to clamp the material 300 and feed it onto the upper component. The material 300 feeding mechanism 13 is provided with a clamping mechanism 14 on the opposite side. The clamping mechanism 14 is used to limit the position of the finished material. The limiting clamping cylinder 143 drives the clamping component 144 to clamp the limiting teeth on the finished material and assist the material 300 in being fed onto the upper component.

[0056] In a preferred embodiment, refer to Figure 13-14 The pre-pressure visual inspection mechanism 15 of the fully automatic flipping tooth assembly machine includes a bracket 12 151, a pre-pressure cylinder 152, a pre-pressure component 153, and a visual inspection assembly 154. The pre-pressure cylinder 152 is mounted on the bracket 12 151, and the pre-pressure component 153 is mounted on the telescopic rod of the pre-pressure cylinder 152. The visual inspection assembly 154 includes a visual inspection bracket and a visual camera. The visual inspection bracket is mounted on the bracket 12 151, and four visual cameras are provided, arranged in pairs on the visual inspection bracket. The pressing mechanism 16 includes a bracket 13 161, a pressing cylinder 162, and a pressing component 163. The pressing cylinder 162 is mounted on the bracket 13 161, and the pressing component 163 is mounted on the telescopic rod of the pressing cylinder 162.

[0057] Specifically, the pre-compression visual inspection mechanism 15 is used to pre-compress the finished material and visually inspect whether the limiting teeth on the finished material are complete, thereby determining whether the finished material is assembled correctly; the pressing mechanism 16 is used to press the correctly assembled finished material.

[0058] In a preferred embodiment, refer to Figure 15 The unloading mechanism 17 of the fully automatic flipping tooth assembly machine includes a support fourteen 171, left and right cylinders four 172, upper and lower cylinders six 173, unloading cylinder 174, and unloading gripper 175. The left and right cylinders four 172 are mounted on the support fourteen 171, the upper and lower cylinders six 173 are mounted on the telescopic rods of the left and right cylinders four 172, the unloading cylinder 174 is mounted on the telescopic rods of the upper and lower cylinders six 173, and the unloading gripper 175 is mounted on the telescopic rods of the unloading cylinder 174.

[0059] Specifically, the feeding mechanism 17 is used to feed qualified finished materials onto the feeding channel. The left and right cylinders 172 and the upper and lower cylinders 173 drive the feeding cylinder 174 and the feeding gripper 175 to move left and right and up and down. The feeding cylinder 174 drives the feeding gripper 175 to grab the finished materials and feed them onto the feeding channel.

[0060] In a preferred embodiment, refer to Figure 16 The first NG unloading mechanism 11 and the second NG unloading mechanism 18 of the fully automatic flipping tooth assembly machine have the same or similar structure. They both include a bracket 15 181, left and right cylinders 182, upper and lower cylinders 183, NG cylinder 184 and NG gripper 185. The left and right cylinders 182 are mounted on the bracket 15 181, the upper and lower cylinders 183 are mounted on the telescopic rods of the left and right cylinders 182, the NG cylinder 184 is mounted on the telescopic rods of the upper and lower cylinders 183, and the NG gripper 185 is mounted on the NG cylinder 184.

[0061] Specifically, the first NG feeding mechanism 11 and the second NG feeding mechanism 18 are both used to feed NG materials. The left and right cylinders 182 and the upper and lower cylinders 183 drive the NG cylinder 184 and the NG gripper 185 to move left and right and up and down. The NG cylinder 184 drives the NG gripper 185 to grab the NG materials to the NG material channel 113 for feeding.

[0062] The working principle of this fully automatic flipping and tooth-aligning assembly machine is as follows:

[0063] First, material 100 is fed onto the main turntable by material feeding mechanism 3. Then, material 100 is pressed by stamping mechanism 4 and electrostatic dust removal mechanism 5 is used to remove dust from material 100. Next, material 200 is fed by material feeding mechanism 6. Then, material 100 and material 200 are tightened by pre-twisting mechanism 7 and twist cap mechanism 8. Then, twist cap detection mechanism 9 determines whether the upper part is tightened. If the detection is NG, the upper part is unloaded by first NG unloading mechanism 11. If the detection is qualified, the upper part is unloaded by material picking mechanism 10. The entire component is fed onto the flipping mechanism 19 and flipped 180°. After flipping, it is picked up by the picking mechanism 10 and placed onto the sub-turntable, and then aligned by the gear-aligning mechanism 12. The material 300 feeding mechanism 13 feeds material 300 onto the upper component. The pre-pressing and visual inspection mechanism 15 performs pre-pressing and visual inspection on the finished material. If the inspection is qualified, it is pressed by the pressing mechanism 16. If the inspection is unqualified, it enters the second NG unloading mechanism 18 for NG unloading, thereby realizing the fully automatic assembly and coordination of material 100, material 200 and material 300.

[0064] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fully automatic flipping and tooth-aligning assembly machine, characterized in that, The system includes a main disc mechanism and a secondary disc mechanism. The main disc mechanism is surrounded by a material feeding mechanism, a stamping mechanism, an electrostatic dust removal mechanism, a material feeding mechanism, a pre-twisting mechanism, a cap twisting mechanism, a cap twisting detection mechanism, a material picking mechanism, and a first NG unloading mechanism. The secondary disc mechanism is surrounded by a tooth-aligning mechanism, a material feeding mechanism, a clamping mechanism, a pre-pressing visual inspection mechanism, a pressing mechanism, an unloading mechanism, and a second NG unloading mechanism. A flipping mechanism is provided between the main disc mechanism and the secondary disc mechanism. The material feeding mechanism has a first feed channel on its outer side, the material feeding mechanism has a second feed channel on its outer side, the material feeding mechanism has a third feed channel on its outer side, the unloading mechanism has an unloading channel on its outer side, and the first NG unloading mechanism and the second NG unloading mechanism have NG material channels on their outer sides.

2. The fully automatic flipping and tooth-aligning assembly machine according to claim 1, characterized in that, The material feeding mechanism includes a support, left and right cylinders, upper and lower cylinders and a suction cup. The left and right cylinders are mounted on the support, the upper and lower cylinders are mounted on the telescopic rods of the left and right cylinders, and the suction cup is located on the lower side of the upper and lower cylinders. The stamping mechanism includes a second support, a stamping cylinder, and a stamping head. The stamping cylinder is mounted on the second support, and the stamping head is mounted on the telescopic rod of the stamping cylinder. The electrostatic dust removal mechanism includes a support frame three and a dust removal hood. The dust removal hood is mounted on the support frame three and has an exhaust port for connecting to the dust removal machine.

3. The fully automatic flipping and tooth-aligning assembly machine according to claim 1, characterized in that, The material feeding mechanism includes a support frame four, two left and right cylinders, two upper and lower cylinders, and a robotic arm assembly. The two left and right cylinders are mounted on the support frame four, and the two upper and lower cylinders are mounted on the telescopic rods of the left and right cylinders. The robotic arm assembly is located below the two upper and lower cylinders. The robotic arm assembly includes a motor one, a drive wheel, a driven wheel, a synchronous belt, and a suction cup two. The output shaft of the motor one is connected to the drive wheel, the driven wheel is connected to the drive wheel via the synchronous belt, and the suction cup two is located below the driven wheel. The pre-twisting mechanism and the twisting cover mechanism have the same or similar structures, both including a bracket five, upper and lower cylinders three, a rotary cylinder one and a rotating component one. The upper and lower cylinders three are mounted on the bracket five, the rotary cylinder one is mounted on one side of the upper and lower cylinders three and connected to the telescopic rod of the upper and lower cylinders three, and the rotating component one is mounted on the lower side of the rotary cylinder one. The pre-twisting mechanism is provided with a bracket six, a limiting cylinder one and a limiting block on the opposite side. The limiting cylinder one is mounted on the bracket six, and the limiting block is mounted on the telescopic rod of the limiting cylinder one and corresponds to the material. The twist-cap detection mechanism includes a bracket seven, upper and lower cylinders four, a mounting base, a detection rod, and a sensor. The upper and lower cylinders four are mounted on the bracket seven, the mounting base is mounted on the telescopic plate of the upper and lower cylinders four, the detection rod is inserted into the mounting base, the sensor is located at the top of the mounting base, the top of the detection rod is placed between the sensors, and a spring is also sleeved on the detection rod.

4. The fully automatic flipping and tooth-aligning assembly machine according to claim 1, characterized in that, The material handling mechanism includes a vertical moving assembly, a front-back moving assembly, a material handling suction cup, a mounting plate, a gripper cylinder, and a robotic arm. The vertical moving assembly is mounted on the front-back moving assembly, the material handling suction cup is mounted on the vertical moving assembly, the mounting plate is mounted on the lower side of the vertical moving assembly, the gripper cylinder is mounted on the front side of the mounting plate, and the robotic arm is mounted on the lower side of the gripper cylinder. The mounting plate is Z-shaped.

5. The fully automatic flipping and tooth-aligning assembly machine according to claim 1, characterized in that, The flipping mechanism includes a support eight, a lifting cylinder, a lifting block, a rotating cylinder two, and a gripper. The lifting cylinder is located inside the support eight, and its telescopic rod passes through the surface of the support seven and is connected to the lifting block. The rotating cylinder two is located on the surface of the support seven, and the gripper is connected to the rotating cylinder two and corresponds to the lifting block.

6. The fully automatic flipping and tooth-aligning assembly machine according to claim 1, characterized in that, The tooth-aligning mechanism includes a bracket nine, a tooth-aligning motor, and a tooth-aligning component. The tooth-aligning motor is mounted on the bracket nine, and the output shaft of the tooth-aligning motor is connected to the tooth-aligning component to rotate the material and insert it into the designated position. A material limiting component is also provided on the lower side of the tooth-aligning mechanism. The material feeding mechanism includes a support 10, left and right cylinders 3, upper and lower cylinders 5, a clamping cylinder, and a clamp. The left and right cylinders 3 are mounted on the support 9, the upper and lower cylinders 5 are mounted on the telescopic rods of the left and right cylinders 3, the clamping cylinder is mounted on the telescopic rods of the upper and lower cylinders 5, and the clamp is mounted on the telescopic rods of the clamping cylinder. The material feeding mechanism 3 is provided with a clamping mechanism (14) on the opposite side. The clamping mechanism (14) includes a bracket eleven (141), an adjustment component (142), a limiting clamping cylinder (143), and a clamping member (144). The adjustment component (142) is located on the bracket eleven (141), the limiting clamping cylinder (143) is located below the adjustment component (142), and the clamping member (144) is located on one side of the clamping cylinder.

7. The fully automatic flipping and tooth-aligning assembly machine according to claim 1, characterized in that, The pre-compression visual inspection mechanism includes a support 12, a pre-compression cylinder, a pre-compression component, and a visual inspection assembly. The pre-compression cylinder is mounted on the support 12, and the pre-compression component is mounted on the telescopic rod of the pre-compression cylinder. The visual inspection assembly includes a visual inspection bracket and a visual camera. The visual inspection bracket is mounted on the support 12, and four visual cameras are provided, arranged in pairs on the visual inspection bracket. The pressing mechanism includes a support thirteen, a pressing cylinder, and a pressing component. The pressing cylinder is mounted on the support thirteen, and the pressing component is mounted on the telescopic rod of the pressing cylinder.

8. The fully automatic flipping and tooth-aligning assembly machine according to claim 1, characterized in that, The feeding mechanism includes a support fourteen, left and right cylinders four, upper and lower cylinders six, a feeding cylinder, and a feeding gripper. The left and right cylinders four are mounted on the support fourteen, the upper and lower cylinders six are mounted on the telescopic rods of the left and right cylinders four, the feeding cylinder is mounted on the telescopic rods of the upper and lower cylinders six, and the feeding gripper is mounted on the telescopic rods of the feeding cylinder.

9. The fully automatic flipping and tooth-aligning assembly machine according to claim 1, characterized in that, The first NG unloading mechanism and the second NG unloading mechanism have the same or similar structure, both including a bracket 15, left and right cylinders 5, upper and lower cylinders 7, NG cylinder and NG gripper. The left and right cylinders 5 are mounted on the bracket 15, the upper and lower cylinders 7 are mounted on the telescopic rods of the left and right cylinders 5, the NG cylinder is mounted on the telescopic rods of the upper and lower cylinders 7, and the NG gripper is mounted on the NG cylinder.

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