A hand tool for assembling a gear box housing
By integrating multiple functions into a modular rotary manual tool, the problems of frequent tool switching and operation in narrow spaces in gearbox assembly have been solved, improving assembly efficiency and flexibility.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUXI DINGYI HEAVY IND MFG CO LTD
- Filing Date
- 2025-07-30
- Publication Date
- 2026-07-03
AI Technical Summary
Existing gearbox assembly tools require frequent switching between multiple independent tools, resulting in low efficiency and easy loss. Furthermore, traditional tools are difficult to operate effectively in confined spaces.
A manual tool integrating a Phillips screwdriver, a flathead screwdriver, an Allen screwdriver, a magnetic rod, calipers, a socket wrench, a box wrench, and a clamping mechanism has been designed. It adopts a modular rotating design, and each functional module can rotate 360° to adapt to complex spaces. The left and right handles, which are connected by threads, can be disassembled or combined to flexibly adapt to different environments.
It significantly improves the continuity and efficiency of assembly operations, reduces tool change time, allows easy access to narrow spaces to complete operations, and enhances operational flexibility and convenience.
Smart Images

Figure CN224445819U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of assembly tool technology, and more specifically, it relates to a manual tool for assembling gearbox housings. Background Technology
[0002] In the production, manufacturing, maintenance and repair of gearboxes, gearbox assembly is a key process, involving multiple operations such as bolt tightening, part positioning, dimensional measurement, and metal shavings removal, which requires a high degree of professionalism and compatibility of tools.
[0003] Current assembly tools still have the following shortcomings:
[0004] In traditional assembly operations, operators need to carry multiple independent tools such as screwdrivers, wrenches, calipers, magnetic rods, and clamps. In actual operation, they often need to frequently switch between different tools, which seriously affects assembly efficiency and is also prone to loss due to the messy stacking of tools. At the same time, the internal structure of the gearbox is compact and the internal space is narrow. The shape design of traditional tools mostly does not take into account the operation requirements of such special spaces. As a result, when removing bolts or installing parts deep inside the gearbox, the tools are difficult to reach, and may even be unable to perform their work due to limited operating space. They may have to rely on additional extension rods and other auxiliary tools, which further increases the complexity and difficulty of the operation. Utility Model Content
[0005] To address the aforementioned technical problems, this utility model provides a manual tool for assembling gearbox housings, thereby resolving the issues raised in the background art, such as the need for frequent switching between different tools during actual operation, which severely impacts assembly efficiency and makes tools prone to loss due to cluttered storage.
[0006] The purpose and function of this utility model, a manual tool for assembling a gearbox housing, are achieved by the following specific technical means:
[0007] A manual tool for assembling a gearbox housing includes: a left handle; the left handle has a cylindrical structure and a screw hole on one side; a right handle with a cylindrical structure is threadedly installed on one side of the left handle; a set of mountain-shaped mounting plates are fixedly installed on the outer ends of both the left and right handles, and the outer ends of the mounting plates have through-hole circular slots; a set of circular plate-shaped connecting blocks are rotatably installed on the upper and lower sides of one end of the inner side of both sets of mounting plates, and a Phillips head screwdriver, a flathead screwdriver, an Allen wrench, and a magnetic rod are arranged in a circular array on the outer side of the connecting blocks on the upper left side.
[0008] Furthermore, a first side rod with a semi-circular rod structure is fixedly provided on both sides of the left handle; a set of second side rods with a semi-circular rod structure is fixedly provided on both sides of the right handle, and the first side rods and the second side rods are combined to form a cylindrical rod structure.
[0009] Furthermore, a cylindrical connecting shaft is provided on the outer side of the connecting block. The connecting shaft passes through a circular through groove on the mounting plate, and a cross-shaped groove structure is provided on the outer end of the connecting shaft.
[0010] Furthermore, a set of U-shaped plate structure limiting plates are fixedly installed on the upper and lower sides of the outer side of the mounting plate, and a through rectangular groove structure is opened on the top of the limiting plate; a rectangular rod structure sliding rod is slidably installed in the rectangular groove of the limiting plate, and a spring is sleeved on the outside of the sliding rod; a cross-shaped block structure locking block is fixedly installed at the bottom end of the sliding rod.
[0011] Furthermore, a caliper is fixedly connected to one side of the upper right group of connecting blocks; a multi-functional plate is fixedly connected to one side of the lower right group of connecting blocks, and a socket wrench and a box wrench are provided on the multi-functional plate.
[0012] Furthermore, a rectangular plate structure fixing plate is fixedly installed on one side of the lower left group of connecting blocks, and a T-shaped groove structure is opened at one end of the fixing plate. A set of wedge-shaped clamping blocks is fixedly installed on one side of the fixing plate; a lead screw is rotatably installed in the T-shaped groove on one side of the fixing plate; a set of wedge-shaped clamping blocks is slidably installed in the T-shaped groove of the fixing plate, and this set of clamping blocks is connected to the lead screw through threaded engagement.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] This tool integrates multiple functions, including a Phillips head screwdriver, a flathead screwdriver, an Allen wrench, a magnetic rod, calipers, a socket wrench, a box wrench, and a clamping mechanism. Operators no longer need to frequently switch between multiple separate tools. They can quickly switch between the required functions through simple rotation and locking operations according to the assembly steps. For example, after tightening the bolts, there is no need to find the calipers separately. Simply rotate the connecting block to bring up the calipers for measurement. After measurement, the tool can be quickly switched to the magnetic rod to clean up iron filings. This significantly reduces the time spent picking up and changing tools, and greatly improves the continuity and efficiency of assembly operations.
[0015] The tool adopts a modular rotating design, and each functional module can be rotated 360° through the connecting block. It can flexibly adapt to the narrow and complex space environment inside the gearbox. When it is necessary to operate on the bolts deep inside the gearbox, the multi-functional plate can be rotated to adjust the socket wrench or box wrench to the appropriate angle, and easily reach into the gearbox to complete the tightening or disassembly operation. This effectively solves the problem that traditional tools are difficult to operate in narrow spaces.
[0016] The left and right handles are connected by a threaded connection, allowing for flexible separation or combination according to actual usage needs. In the combined state, the first and second side rods form a complete cylindrical grip, with an anti-slip design, making it easy for the operator to apply rotational force. In the separated state, it can adapt to different working environments, especially in situations with extremely limited space, where single-handle operation is more flexible. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall axial view structure of this utility model.
[0018] Figure 2 This is a schematic diagram of the axial view structure of the left and right handles of this utility model in their split state.
[0019] Figure 3 This is a schematic diagram of the disassembled structure of the left handle portion of this utility model.
[0020] Figure 4 This is a schematic diagram of the disassembled right handle portion of this utility model.
[0021] Figure 5 This is a schematic diagram of the disassembled structure of the limiting plate and the sliding rod of this utility model.
[0022] In the diagram, the correspondence between component names and drawing numbers is as follows:
[0023] 1. Left handle; 101. First side rod; 102. Right handle; 103. Second side rod; 104. Mounting plate; 105. Connecting block; 106. Connecting shaft; 107. Limiting plate; 108. Slide rod; 109. Locking block; 110. Caliper; 111. Multifunctional plate; 112. Fixing plate; 113. Lead screw; 114. Clamping block. Detailed Implementation
[0024] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples.
[0025] Example 1: As shown in the attached document Figure 1 To be continued Figure 5 As shown:
[0026] This utility model provides a manual tool for assembling a gearbox housing, including: a left handle 1; the left handle 1 has a cylindrical structure, and a screw hole structure is provided on one side of the left handle 1; a cylindrical right handle 102 is installed on one side of the left handle 1 by threaded connection; a set of mountain-shaped mounting plates 104 are fixedly provided on the outer ends of both the left handle 1 and the right handle 102, and a through circular groove structure is provided on the outer end of the mounting plate 104; a set of circular plate-shaped connecting blocks 105 are rotatably provided on the upper and lower sides of the inner side of one end of the two sets of mounting plates 104; a cross-shaped screwdriver, a flathead screwdriver, an Allen screwdriver and a magnetic rod are arranged in a circular array on the outer side of the set of connecting blocks 105 on the upper left side; the connecting blocks 105 can be quickly switched by rotating the connecting blocks 105 to meet the needs of different bolt specifications; the magnetic rod is used to attract iron filings or small parts inside the housing to prevent parts from falling into the housing.
[0027] The connecting block 105 has a cylindrical connecting shaft 106 on its outer side. The connecting shaft 106 passes through a circular through groove on the mounting plate 104, and the outer end of the connecting shaft 106 has a cross-shaped groove structure.
[0028] The mounting plate 104 has a set of U-shaped plate limiting plates 107 fixedly installed on both the upper and lower sides of its outer side. The top of the limiting plate 107 has a through rectangular groove structure. A rectangular rod 108 is slidably installed in the rectangular groove of the limiting plate 107, and a spring is sleeved on the outside of the sliding rod 108. A cross-shaped block 109 is fixedly installed at the bottom of the sliding rod 108. Pulling the sliding rod 108 outward compresses the spring, and the block 109 disengages from the groove on the connecting shaft 106. The connecting block 105 can then be rotated to switch functions, making the operation simple and quick.
[0029] Among them, a caliper 110 is fixedly connected to one side of a set of connecting blocks 105 on the upper right. The caliper 110 is a vernier scale structure. A multi-functional plate 111 is fixedly connected to one side of a set of connecting blocks 105 on the lower right. The multi-functional plate 111 is equipped with a socket wrench and a box wrench. By rotating the multi-functional plate 111, the required wrench type can be selected to meet the bolt tightening needs in different spaces.
[0030] A rectangular plate structure fixing plate 112 is fixedly installed on one side of a set of connecting blocks 105 on the lower left. One end of the fixing plate 112 has a T-shaped slide groove structure. A set of wedge-shaped clamping blocks 114 are fixedly installed on one side of the fixing plate 112. A lead screw 113 is rotatably installed in the T-shaped slide groove on one side of the fixing plate 112. A set of wedge-shaped clamping blocks 114 are slidably installed in the T-shaped slide groove of the fixing plate 112. The clamping blocks 114 are connected to the lead screw 113 by threaded engagement. The clamping blocks 114 are driven to move by rotating the lead screw 113. Through the cooperation of the two sets of clamping blocks 114, stable clamping of parts of different sizes can be achieved. It is suitable for the positioning and assembly of parts such as gear shafts and bearings.
[0031] The specific usage and function of this embodiment are as follows:
[0032] Align the threaded end of the right handle 102 with the threaded hole of the left handle 1, and rotate clockwise until fully tightened, ensuring that the first side rod 101 and the second side rod 103 fit tightly together to form a complete cylindrical grip. Alternatively, the right handle 102 and left handle 1 can be separated for operation as needed, facilitating adjustments for different usage environments. Once assembled, they are easier to carry and store. To use any function, pull the set of sliding rods 108 above the corresponding set of connecting blocks 105, causing the locking block 109 to completely disengage from the groove of the connecting shaft 106. Then, the corresponding set of connecting blocks 105 can be rotated according to the desired function. If a screwdriver or similar function is needed, rotate the connecting block 105 clockwise or counterclockwise to insert the required screwdriver tip (Phillips head). Align the flathead / hexagonal wrench or magnetic rod with the working direction, then release the slide bar 108. The spring pushes the locking block 109 into the corresponding groove, locking the connecting block 105. At this time, you can hold the left handle 1 or the right handle 102 to perform the corresponding operation. When using a socket wrench or box wrench, rotate the multi-function plate 111 out in the same way. When using calipers 110, rotate the connecting block 105 of the caliper 110 set out in the same way. When using an adjustable wrench, rotate the fixed plate 112 to the outside of the mounting plate 104. Rotate the screw 113 to drive one set of clamping blocks 114 to slide along the T-shaped groove on the outside of the fixed plate 112. Adjust the distance between the two sets of clamping blocks 114 to meet the clamping requirements, and then it can be used.
[0033] Example 2: Based on Example 1, as shown in the appendix Figure 1 To be continued Figure 5 As shown:
[0034] The left handle 1 has a first side rod 101 with a semi-circular rod structure fixed on both sides; the right handle 102 has a second side rod 103 with a semi-circular rod structure fixed on both sides, and the first side rod 101 and the second side rod 103 are combined to form a cylindrical rod structure.
[0035] The specific usage and function of this embodiment are as follows:
[0036] In this invention, during rotational operation, the two sets of first side rods 101 and second side rods 103 work together to make it easier to grip and apply rotational force, thus facilitating operation.
Claims
1. A hand tool for assembling a gear case, characterized by, include: Left handle (1); the left handle (1) adopts a cylindrical structure, and a screw hole structure is provided on one side of the left handle (1); a cylindrical right handle (102) is installed on one side of the left handle (1) through threaded connection; a set of mountain-shaped plate structure mounting plates (104) are fixedly provided on the outer ends of both the left handle (1) and the right handle (102), and a through circular groove structure is provided on the outer end of the mounting plate (104); a set of circular plate structure connecting blocks (105) are rotatably provided on the upper and lower sides of the inner side of the two sets of mounting plates (104), and a cross-shaped screwdriver, a flat-head screwdriver, an internal hex screwdriver and a magnetic rod are arranged in a ring array on the outer side of the set of connecting blocks (105) on the upper left side.
2. A hand tool for assembling a gear case, as claimed in claim 1, wherein: The left handle (1) has a first side rod (101) with a semi-circular rod structure fixedly installed on both sides; the right handle (102) has a second side rod (103) with a semi-circular rod structure fixedly installed on both sides, and the first side rod (101) and the second side rod (103) are combined to form a cylindrical rod structure.
3. A hand tool for assembling a gear case, as claimed in claim 1, wherein: The outer side of the connecting block (105) is provided with a cylindrical connecting shaft (106), which passes through a circular through groove on the mounting plate (104), and the outer end of the connecting shaft (106) is provided with a cross-shaped groove structure.
4. The manual tool for assembling a gearbox housing as described in claim 1, characterized in that: A set of U-shaped plate structure limiting plates (107) are fixedly installed on the upper and lower sides of the outer side of the mounting plate (104), and the top of the limiting plate (107) is provided with a through rectangular groove structure.
5. A hand tool for assembling a gear case as defined in claim 4, wherein: A rectangular rod structure slide rod (108) is slidably arranged in the rectangular through groove of the limiting plate (107), and a spring is sleeved on the outside of the slide rod (108); a cross-shaped block structure locking block (109) is fixedly arranged at the bottom end of the slide rod (108).
6. A hand tool for assembling a gear case, as claimed in claim 1, wherein: A caliper (110) is fixedly connected to one side of the upper right group of connecting blocks (105); a multi-functional plate (111) is fixedly connected to one side of the lower right group of connecting blocks (105), and a socket wrench and a box wrench are provided on the multi-functional plate (111).
7. A hand tool for assembling a gear case, as claimed in claim 1, wherein: A rectangular plate structure fixing plate (112) is fixedly installed on one side of a set of connecting blocks (105) on the lower left, and a T-shaped groove structure is opened at one end of the fixing plate (112). A set of wedge-shaped clamping blocks (114) is fixedly installed on one side of the fixing plate (112). A lead screw (113) is rotatably installed in the T-shaped groove on one side of the fixing plate (112). A set of wedge-shaped clamping blocks (114) is slidably installed in the T-shaped groove of the fixing plate (112), and the clamping blocks (114) and the lead screw (113) are connected by threaded engagement.