Full-frame egg candler
By designing a whole-frame egg loading machine, the automated transfer and cleaning of poultry eggs is achieved, solving the problem of low efficiency in manual handling, improving cleaning and loading efficiency, and reducing breakage rate and cost.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 卢江宁
- Filing Date
- 2025-08-01
- Publication Date
- 2026-07-07
AI Technical Summary
Relying on manual handling during the cleaning of poultry eggs is inefficient, resulting in low processing efficiency.
Design a whole-frame egg loading machine, including an egg delivery and transport module, a transfer module, a main frame, an egg washing box module, and a lower frame transport module, to realize the automated transfer and washing of poultry eggs. The egg delivery and transport module picks up a whole frame of poultry eggs, slides along the main frame to the top of the egg washing box module, rotates to make the poultry eggs fall into the washing box, and unloads the empty frame, thus completing the whole-frame egg loading.
It greatly improves the efficiency of egg cleaning, reduces egg breakage, lowers costs, and increases egg loading efficiency.
Smart Images
Figure CN224460875U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of poultry egg processing technology, and in particular relates to a whole-frame egg loading machine. Background Technology
[0002] In poultry farms, the collection, cleaning, and processing of poultry eggs is often inefficient due to their susceptibility to breakage.
[0003] In the processing of poultry eggs, cleaning is the first step in packaging, transporting, or processing them. Currently, poultry egg cleaning mainly relies on manual handling and pouring the eggs into cleaning tanks, which results in low handling efficiency.
[0004] Based on the above-mentioned shortcomings, there is an urgent need for an auxiliary device that can improve the efficiency of poultry egg cleaning. Summary of the Invention
[0005] This utility model provides a whole-frame egg loading machine, which aims to solve the problem of low efficiency in the current poultry egg cleaning process that relies on manual handling.
[0006] The present invention is implemented as follows:
[0007] An egg loading machine includes an egg delivery and transport module, a transfer module, a main frame, an egg washing box module, and a lower frame transport module; the transfer module is slidably mounted on the main frame, and the upper frame end of the egg delivery and transport module, the unloading end of the lower frame transport module, and the egg washing box module are respectively disposed opposite to the main frame;
[0008] After the transfer module picks up a whole frame of eggs from the upper frame of the egg delivery module, it slides along the main frame to the top of the egg washing box module and rotates the whole frame of eggs so that the eggs fall into the egg washing box module. The transfer module then carries the empty frame to the unloading end of the lower frame delivery module to place the empty frame, thus completing the loading of the whole frame of eggs.
[0009] The egg delivery and transport module includes an egg delivery transport frame, an egg delivery transport sprocket and an egg delivery transport motor mounted on the frame. The egg delivery transport motor drives the egg delivery transport sprocket to transport a whole frame of eggs towards the upper frame end. After the transfer module picks up a whole frame of eggs, the egg delivery transport motor drives the egg delivery transport sprocket to move the next whole frame of eggs to the upper frame end, so that the next transfer module can pick up a whole frame of eggs.
[0010] The transfer module includes a clamping plate rotation unit, a clamping arm telescopic unit, a lifting unit, a translation unit, a transfer bracket, a transfer clamping plate, and a transfer clamping arm. The clamping plate rotation unit, clamping arm telescopic unit, lifting unit, translation unit, and transfer clamping arm are all mounted on the transfer bracket, with the transfer clamping plate located at the end of the transfer clamping arm. Furthermore, the translation unit is positioned between the main frame and the transfer bracket, enabling the transfer module to translate on the main frame. The lifting unit drives the lifting movement of the transfer bracket. The clamping arm telescopic unit extends and retracts the transfer clamping arm horizontally to clamp or release the egg carton. The clamping plate rotation unit controls the rotation of the transfer clamping plate at the end of the transfer clamping arm, thereby rotating the egg carton, tipping over the eggs, and resetting the egg carton after tipping.
[0011] Preferably, the transfer support includes a main transfer support and a lifting transfer support, wherein the lifting transfer support is mounted on the main transfer support via the lifting unit. Further, the translation unit is mounted on the main transfer support, and the clamping plate rotation unit, the clamping arm telescopic unit, and the transfer clamping arm are mounted on the lifting transfer support.
[0012] The clamping plate rotation unit includes a clamping plate rotation power device, a transmission shaft, a transmission gear, and a transmission chain. The clamping plate rotation power device drives the transmission gear and the transmission chain through the transmission shaft, thereby causing the transfer clamping plate to rotate.
[0013] The clamping arm telescopic unit includes a clamping arm telescopic power device and a transmission screw device connected to the clamping arm telescopic power device. The transmission end of the transmission screw device is connected to the transfer clamping arm, driving the transfer clamping arm to perform telescopic movement.
[0014] The translation unit includes a translation slider, a translation power device, and a translation gear connected to the output end of the translation power device; the translation gear and the translation slider are respectively matched with the gear rail and the slide groove on the main frame, so as to realize that the translation unit drives the transfer module to translate on the main frame.
[0015] The poultry egg cleaning box module includes a cleaning box body, a bottom drain structure, an egg-washing and loading structure, and a sewage discharge device. The cleaning box body contains cleaning liquid (such as water) for cleaning poultry eggs. The bottom drain structure is used to deposit impurities washed off the poultry eggs. The transport starting position of the egg-washing and loading structure is set inside the cleaning box body. The sewage discharge device is connected to the cleaning box body and is used to remove impurities and dirt.
[0016] The beneficial effects achieved by this utility model are:
[0017] 1. The egg loading machine of this utility model greatly improves the cleaning efficiency of poultry eggs through the automated transfer of the egg delivery module, the transfer module, the poultry egg washing box module and the lower frame transport module, and does not cause the poultry eggs to break.
[0018] 2. The egg loading machine of this utility model uses a transfer module to clamp a whole frame of poultry eggs at the upper frame end of the egg delivery and transport module. After the transfer module clamps the whole frame of poultry eggs, it slides along the main frame to the top of the poultry egg washing box module and rotates the whole frame of poultry eggs so that the poultry eggs fall into the poultry egg washing box module. Then, the transfer module carries the empty frame to the unloading end of the lower frame transport module and places the empty frame, thus completing the loading of the whole frame of eggs. This greatly improves the egg loading efficiency and reduces costs. Attached Figure Description
[0019] Figure 1 This is a top view of the egg-on-egg structure of the present invention.
[0020] Figure 2 This is a schematic diagram of the structure of the whole-frame egg-on-egg of this utility model;
[0021] Figure 3 This is a schematic diagram of the egg delivery and transportation module of this utility model;
[0022] Figure 4 This is a schematic diagram of the transfer module and main frame of this utility model;
[0023] Figure 5 This is a schematic diagram of the transfer module of this utility model. Figure 1 ;
[0024] Figure 6 This is a schematic diagram of the transfer module of this utility model. Figure 2 ;
[0025] Figure 7 This is a schematic diagram of the rear structure of the transfer module of this utility model;
[0026] Figure 8 This is a schematic diagram of the poultry egg washing box module of this utility model. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] It should be noted that if any directional indication (such as up, down, left, right, front, back, top, bottom, etc.) is involved in the embodiments of this utility model, the directional indication is only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indication will also change accordingly.
[0029] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0030] It should be noted that when a component is described as "fixed to" or "set on" another component, it can be directly on the other component or there may be an intervening component. When a component is described as "connected to" another component, it can be directly connected to the other component or there may be an intervening component.
[0031] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of indicated technical features. Therefore, features defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. If the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.
[0032] Currently, the cleaning of poultry eggs relies on manual handling, which is inefficient. To solve the above-mentioned technical problems, this utility model proposes an egg loading machine for whole frames.
[0033] Example 1
[0034] like Figures 1 to 8 As shown, an egg loading machine includes an egg delivery and transport module 1, a transfer module 2, a main frame 3, an egg washing box module 4, and a lower frame transport module 5; the transfer module 2 is slidably mounted on the main frame 3, and the upper frame end 11 of the egg delivery and transport module 1, the unloading end 51 of the lower frame transport module 5, and the egg washing box module 4 are respectively arranged opposite to the main frame 3;
[0035] After the transfer module 2 picks up the whole frame of poultry eggs at the upper frame end 11 of the egg delivery and transport module 1, it slides along the main frame 3 to the top of the poultry egg washing box module 4 and rotates the whole frame of poultry eggs so that the poultry eggs fall into the poultry egg washing box module 4. Then, the transfer module 2 carries the empty frame to the unloading end 51 of the lower frame transport module 5 and places the empty frame, thus completing the loading of the whole frame of eggs.
[0036] The egg delivery and transport module 1 includes an egg delivery and transport frame 12, an egg delivery and transport sprocket 13 and an egg delivery and transport motor 14 mounted on the egg delivery and transport frame 12. The egg delivery and transport motor 14 drives the egg delivery and transport sprocket 13 to transport a whole frame of poultry eggs to the upper frame end 11. After the transfer module 2 picks up a whole frame of poultry eggs, the egg delivery and transport motor 14 drives the egg delivery and transport sprocket 13 to move the next whole frame of poultry eggs to the upper frame end 11, so that the next transfer module 2 can pick up a whole frame of poultry eggs.
[0037] The transfer module 2 includes a clamping plate rotation unit 21, a clamping arm telescopic unit 22, a lifting unit 23, a translation unit 24, a transfer bracket 25, a transfer clamping plate 26, and a transfer clamping arm 27. The clamping plate rotation unit 21, clamping arm telescopic unit 22, lifting unit 23, translation unit 24, and transfer clamping arm 27 are all mounted on the transfer bracket 25, and the transfer clamping plate 26 is located at the end of the transfer clamping arm 27. Further, the translation unit 24 is located between the main frame 3 and the transfer bracket 25, enabling the transfer module 2 to translate on the main frame 3; the lifting unit 23 drives the lifting and lowering movement of the transfer bracket 25; the clamping arm telescopic unit 22 enables the horizontal extension and retraction of the transfer clamping arm 27 to clamp or release the egg carton; the clamping plate rotation unit 21 controls the rotation of the transfer clamping plate 26 at the end of the transfer clamping arm 27, thereby rotating the egg carton, tilting the eggs, and resetting the tilted egg carton.
[0038] Preferably, the transfer bracket 25 includes a main transfer bracket 251 and a lifting transfer bracket 252, wherein the lifting transfer bracket 252 is mounted on the main transfer bracket 251 via the lifting unit 23. Further, the translation unit 24 is mounted on the main transfer bracket 251, and the clamping plate rotation unit 21, the clamping arm telescopic unit 22, and the transfer clamping arm 27 are mounted on the lifting transfer bracket 252.
[0039] The clamping plate rotation unit 21 includes a clamping plate rotation power device 211, a transmission shaft 212, a transmission gear 213, and a transmission chain (not shown in the figure). The clamping plate rotation power device 211 drives the transmission gear 213 and the transmission chain through the transmission shaft 212, thereby driving the transfer clamping plate 26 to rotate.
[0040] The clamping arm telescopic unit 22 includes a clamping arm telescopic power device 221 and a transmission screw device 222 connected to the clamping arm telescopic power device 221. The transmission end of the transmission screw device 222 is connected to the transfer clamping arm 27, driving the transfer clamping arm 27 to perform telescopic movement.
[0041] The translation unit 24 includes a translation slider 243, a translation power device 241, and a translation gear 242 connected to the output end of the translation power device 241. The translation gear 242 and the translation slider 243 are respectively matched with the gear rail and the slide groove on the main frame 3, so as to realize that the translation unit 24 drives the transfer module 2 to translate on the main frame 3.
[0042] The poultry egg cleaning box module 4 includes a cleaning box body 41, a bottom drain structure 42, an egg-washing and loading structure 43, and a sewage discharge device 44. The cleaning box body 41 contains water and other liquids for cleaning poultry eggs. The bottom drain structure 42 is used to deposit impurities washed off the poultry eggs. The transport starting position of the egg-washing and loading structure 43 is set inside the cleaning box body 41. The sewage discharge device 44 is connected to the inside of the cleaning box body 41 and is used to remove impurities and dirt.
[0043] The beneficial effects achieved by this utility model are:
[0044] The egg loading machine of this utility model greatly improves the cleaning efficiency of poultry eggs through the automated transfer of the egg delivery module 1, the transfer module 2, the poultry egg washing box module 4 and the lower frame transport module 5, and will not cause the poultry eggs to break.
[0045] The egg loading machine of this utility model uses a transfer module 2 to pick up a whole frame of poultry eggs at the upper frame end 11 of the egg delivery module 1. After the transfer module 2 picks up the whole frame of poultry eggs, it slides along the main frame 3 to the top of the poultry egg washing box module 4 and rotates the whole frame of poultry eggs so that the poultry eggs fall into the poultry egg washing box module 4. Then, the transfer module 2 carries the empty frame to the unloading end 51 of the lower frame delivery module 5 and places the empty frame, thus completing the loading of the whole frame of eggs. This greatly improves the egg loading efficiency and reduces costs.
[0046] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A whole-frame egg loading machine, characterized in that: This includes an egg delivery and transport module, a transfer module, a main frame, an egg washing box module, and a lower frame transport module; The transfer module is slidably mounted on the main frame, and the upper frame end of the egg delivery module, the unloading frame end of the lower frame delivery module, and the poultry egg washing box module are respectively arranged opposite to the main frame. After the transfer module picks up a whole frame of eggs from the upper frame of the egg delivery module, it slides along the main frame to the top of the egg washing box module and rotates the whole frame of eggs so that the eggs fall into the egg washing box module. The transfer module then carries the empty frame to the unloading end of the lower frame delivery module to place the empty frame, thus completing the loading of the whole frame of eggs.
2. The whole-frame egg loading machine according to claim 1, characterized in that: The egg delivery and transportation module includes an egg delivery and transportation frame, as well as an egg delivery and transportation sprocket and an egg delivery and transportation motor mounted on the egg delivery and transportation frame. The egg delivery and transportation motor drives the egg delivery and transportation sprocket to transport the entire frame of poultry eggs to the upper frame end.
3. The whole-frame egg loading machine according to claim 1, characterized in that: The transfer module includes a clamping plate rotation unit, a clamping arm telescopic unit, a lifting unit, a translation unit, a transfer bracket, a transfer clamping plate, and a transfer clamping arm; the clamping plate rotation unit, the clamping arm telescopic unit, the lifting unit, the translation unit, and the transfer clamping arm are all mounted on the transfer bracket, and the transfer clamping plate is mounted at the end of the transfer clamping arm.
4. The whole-frame egg loading machine according to claim 3, characterized in that: The translation unit is disposed between the main frame and the transfer bracket to realize the translation of the transfer module on the main frame; the lifting unit drives the lifting movement of the transfer bracket; the clamping arm telescopic unit realizes the extension and retraction of the transfer clamping arm in the horizontal direction to realize the clamping or loosening of the egg frame; the clamping plate rotation unit realizes the rotation control of the transfer clamping plate at the end of the transfer clamping arm, thereby realizing the rotation of the egg frame, the tipping of poultry eggs and the reset of the egg frame after tipping.
5. The whole-frame egg loading machine according to claim 3, characterized in that: The transfer support includes a main transfer support and a lifting transfer support, wherein the lifting transfer support is mounted on the main transfer support via the lifting unit.
6. The whole-frame egg loading machine according to claim 5, characterized in that: The translation unit is mounted on the main transfer bracket, and the clamping plate rotation unit, clamping arm telescopic unit, and transfer clamping arm are mounted on the lifting transfer bracket.
7. The whole-frame egg loading machine according to claim 3, characterized in that: The clamping plate rotation unit includes a clamping plate rotation power device, a transmission shaft, a transmission gear, and a transmission chain. The clamping plate rotation power device drives the transmission gear and the transmission chain through the transmission shaft, thereby causing the transfer clamping plate to rotate.
8. The whole-frame egg loading machine according to claim 3, characterized in that: The clamping arm telescopic unit includes a clamping arm telescopic power device and a transmission screw device connected to the clamping arm telescopic power device. The transmission end of the transmission screw device is connected to the transfer clamping arm, driving the transfer clamping arm to perform telescopic movement.
9. The whole-frame egg loading machine according to claim 3, characterized in that: The translation unit includes a translation slider, a translation power device, and a translation gear connected to the output end of the translation power device; the translation gear and the translation slider are respectively matched with the gear rail and the slide groove on the main frame, so as to realize that the translation unit drives the transfer module to translate on the main frame.
10. The whole-frame egg loading machine according to claim 1, characterized in that: The poultry egg cleaning box module includes a cleaning box body, a bottom drain structure, an egg cleaning and loading structure, and a sewage discharge device; the cleaning box body contains cleaning solution for cleaning poultry eggs, and the bottom drain structure is used to deposit impurities washed off the poultry eggs; The starting position for transporting the egg-washing structure is located inside the washing box, and the sewage discharge device is connected to the washing box to remove impurities and dirt.