Anti-slip friction roller assembly

By introducing a cylinder and pressure plate mechanism into the friction roller assembly to dynamically adjust the friction force, the slippage problem caused by friction roller wear is solved, the anti-slip effect of the friction roller is achieved, the replacement process of the timing belt is simplified, and the practicality and maintenance convenience of the device are improved.

CN224477433UActive Publication Date: 2026-07-10NINGBO KAIRI MASCH MFG CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NINGBO KAIRI MASCH MFG CO LTD
Filing Date
2025-07-04
Publication Date
2026-07-10

AI Technical Summary

Technical Problem

After a period of use, the existing friction rollers experience wear and tear, leading to reduced friction and slippage, which diminishes the practicality of the device.

Method used

By introducing a cylinder and pressure plate mechanism into the friction roller assembly, the friction force can be adjusted according to the slippage situation, and the timing belt can be easily replaced by using an electric telescopic rod to assist in the disassembly of the timing belt.

Benefits of technology

It effectively prevents slippage, improves the practicality of the device, extends the service life of the friction roller, and simplifies the maintenance process of the timing belt.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses an anti-skid friction roller assembly, and belongs to the technical field of friction roller assemblies, which is used for the transmission, processing and treatment of materials in industrial production and the like, and comprises a base, wherein the base comprises a base seat, a first rotating mechanism is arranged on the upper surface of the base seat, the first rotating mechanism comprises a first supporting block, the bottom of the first supporting block is fixedly connected with the upper surface of the base seat, a first rotating shaft is movably connected in the first supporting block, a first rotating roller is fixedly connected on the surface of the first rotating shaft, a cylinder is fixedly connected on the surface of the first rotating roller, a pressing plate is fixedly connected on the telescopic end of the cylinder, a top plate is fixedly connected on the upper surface of the base seat, the upper surface of a second supporting block is fixedly connected with the lower surface of the top plate, a gear is arranged on the outer wall of the second supporting block, and a rotating speed instrument is fixedly connected on the upper surface of a supporting plate. The utility model can adjust the friction force of the friction roller when skidding occurs, so that the anti-skid effect is realized.
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Description

Technical Field

[0001] This application relates to the field of friction roller technology, and more particularly to an anti-slip friction roller assembly. Background Technology

[0002] Currently, friction rollers are core components that utilize friction to achieve specific functions, and are widely used in material transport, processing, and handling in industrial production. Their function varies depending on the application scenario; by using the friction between the roller and the material surface, rotational power is converted into linear or curvilinear motion of the material, enabling continuous conveying. In practical applications, the structure of the friction roller (such as material, surface texture, and drive method) needs to be customized according to the working conditions to maximize its frictional advantages while avoiding slippage or wear.

[0003] However, existing friction roller assemblies have the following drawbacks: for example, when materials are placed on the surface of the friction roller for transmission, in order to prevent excessive friction from causing wear on the surface of the materials, friction rollers with moderate friction are generally used. However, after a period of use, the surface of the friction roller will wear down, resulting in a decrease in friction and slippage, which reduces the practicality of the device. Summary of the Invention

[0004] The purpose of this application is to adjust the friction force of the friction roller when slippage occurs, thereby achieving an anti-slip function.

[0005] To achieve the above objectives, the technical solution adopted in this application is as follows: A base is included, comprising a base plate. A first rotating mechanism is mounted on the upper surface of the base plate. The first rotating mechanism includes a first support block, the bottom of which is fixedly connected to the upper surface of the base plate. A first rotating shaft is movably connected inside the first support block. A friction mechanism is mounted on the surface of the first rotating shaft. The friction mechanism includes a first rotating roller, which is fixedly connected to the surface of the first rotating shaft. A second rotating roller is fixedly connected to the surface of the first rotating roller. A cylinder is fixedly connected to the surface of the first rotating roller. A pressure plate is fixedly connected to the telescopic end of the cylinder. A top plate is fixedly connected to the upper surface of the base plate. A second rotating mechanism is mounted on the lower surface of the top plate. The second rotating mechanism includes a second support block, the upper surface of which is fixedly connected to the lower surface of the top plate. A gear is provided on the outer wall of the second support block. A detection mechanism is mounted on the right side surface of the second support block. The detection mechanism includes a support plate, the left side of which is fixedly connected to the right side surface of the second support block. A tachometer is fixedly connected to the upper surface of the support plate.

[0006] As a preferred embodiment, the surface of the second rotating roller is provided with a through hole, the inner wall of the through hole is in contact with the surface of the pressure plate, and the cylinder is located inside the second rotating roller.

[0007] As a preferred embodiment, a third rotating shaft is movably connected inside the second support block, the surface of the third rotating shaft is fixedly connected to the inner wall of the gear, and a third rotating roller is fixedly connected to the surface of the third rotating shaft.

[0008] As a preferred embodiment, a power mechanism is mounted on the surface of the base. The power mechanism includes a motor, the main body of which is fixedly connected to the surface of the base, and the output end of the motor is fixedly connected to a second rotating shaft. A second synchronous pulley is fixedly connected to the surface of the second rotating shaft.

[0009] As a preferred embodiment, a first synchronous pulley is fixedly connected to the surface of the first rotating shaft. The first synchronous pulley is located to the right of the first rotating roller, and a synchronous belt is installed on the surface of the first and second synchronous pulleys.

[0010] As a preferred embodiment, an auxiliary mechanism is installed on the surface of the base. The auxiliary mechanism includes a push block, the surface of which is fixedly connected to the surface of the base. An electric telescopic rod is fixedly connected to the surface of the push block, and an inclined block is fixedly connected to the telescopic end of the electric telescopic rod.

[0011] Compared with the prior art, the beneficial effects of this application are as follows:

[0012] (1) In use, when the device is started, it will drive the long strip of material placed on the upper surface of the second rotating roller to move, and the third rotating roller will also come into contact with the surface of the long strip of material, causing the third rotating roller to rotate. The gear will also rotate. The tachometer installed on the right side of the gear can be used to measure the rotation speed of the gear. When the long strip of material is still being transported above the device, the rotation speed of the gear is close to 0, which means that slippage has occurred. At this time, the cylinder fixed on the first rotating roller is started, so that the cylinder extends and drives the pressure plate to extend out of the through hole and come into contact with the surface of the material, increasing the contact area and preventing slippage. Compared with conventional devices, when the material is placed on the surface of the friction roller for transmission, in order to prevent excessive friction and wear on the surface of the material, a friction roller with moderate friction is generally used. After a period of use, the surface of the friction roller will wear down, resulting in a decrease in friction and slippage, which reduces the practicality of the device. This device can adjust the friction of the friction roller when slippage occurs, thereby achieving the anti-slip function and improving the practicality of the device.

[0013] (2) When it is necessary to replace the first synchronous pulley installed in the synchronous belt during use, the electric telescopic rod on the push block can be activated to extend the electric telescopic rod and drive the two inclined blocks to move to the upper left and lower left, lifting the synchronous belt so that the synchronous belt no longer contacts the surface of the first synchronous pulley. At this time, the first synchronous pulley can be easily disassembled, which improves the practicality of the device. Attached Figure Description

[0014] Figure 1 This is a first-view schematic diagram of the overall structure of an anti-slip friction roller assembly;

[0015] Figure 2 For this type of anti-slip friction roller assembly Figure 1 Enlarged view of the structure at point A;

[0016] Figure 3 This is a schematic diagram of the internal structure of an anti-slip friction roller assembly;

[0017] Figure 4 For this type of anti-slip friction roller assembly Figure 3 Enlarged view of the structure at point B;

[0018] Figure 5 This is a second-view schematic diagram of the overall structure of an anti-slip friction roller assembly.

[0019] In the diagram: 1. Base; 101. Base plate; 102. Top plate; 2. First rotating mechanism; 201. First support block; 202. First rotating shaft; 203. First synchronous pulley; 3. Power mechanism; 301. Synchronous belt; 302. Motor; 303. Second rotating shaft; 304. Second synchronous pulley; 4. Friction mechanism; 401. First rotating roller; 402. Cylinder; 403. Pressure plate; 404. Second rotating roller; 405. Through hole; 5. Second rotating mechanism; 501. Second support block; 502. Third rotating shaft; 503. Third rotating roller; 504. Gear; 6. Detection mechanism; 601. Support plate; 602. Tachometer; 7. Auxiliary mechanism; 701. Inclined block; 702. Electric telescopic rod; 703. Push block. Detailed Implementation

[0020] The present application will be further described below with reference to specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0021] In the description of this application, it should be noted that the directional terms such as "center", "lateral", "longitudinal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", and "counterclockwise" indicate the orientation and positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. They should not be construed as limiting the specific protection scope of this application.

[0022] It should be noted that the terms "first," "second," etc., in the specification and claims of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence.

[0023] The terms “comprising” and “having”, and any variations thereof, in the specification and claims of this application are intended to cover non-exclusive inclusion, for example, a process, method, system, product, or device that includes a series of steps or units is not necessarily limited to those steps or units that are explicitly listed, but may include other steps or units that are not explicitly listed or that are inherent to such process, method, product, or device.

[0024] like Figure 1-5 The diagram shows an anti-slip friction roller assembly, including a base 1, which includes a base 101. A first rotating mechanism 2 is mounted on the upper surface of the base 101. The first rotating mechanism 2 includes a first support block 201, the bottom of which is fixedly connected to the upper surface of the base 101. A first rotating shaft 202 is movably connected inside the first support block 201. A friction mechanism 4 is mounted on the surface of the first rotating shaft 202, which includes a first rotating roller 401, which is fixedly connected to the surface of the first rotating shaft 202. A second rotating roller 404 is fixedly connected to the surface of the first rotating roller 401. A cylinder 402 is fixedly connected to the surface of the first rotating roller 401. A pressure plate 403 is fixedly connected to the telescopic end of the cylinder 402. A top plate 102 is fixedly connected to the upper surface of the base 101. A second rotating mechanism 5 is mounted on the lower surface of the top plate 102, which includes a second support block 501, the upper surface of which is fixedly connected to the lower surface of the top plate 102. Gears 504 are provided on the outer wall of the second support block 501. A detection mechanism 6 is installed on the right side surface of the second support block 501. The detection mechanism 6 includes a support plate 601. The left side surface of the support plate 601 is fixedly connected to the right side surface of the second support block 501. A tachometer 602 is fixedly connected to the upper surface of the support plate 601. When the device is started, it will drive the long strip of material placed on the upper surface of the second rotating roller 404 to move. The third rotating roller 503 will also come into contact with the surface of the long strip of material, causing the third rotating roller 503 to rotate. The gear 504 will also rotate accordingly. The tachometer 602 installed on the right side of the gear 504 can be used to measure the rotation speed of the gear 504. When the long strip of material is still being transported above the device, the rotation speed of the gear 504 is close to 0, which means that slippage has occurred. At this time, the cylinder 402 fixed on the first rotating roller 401 is activated, causing the cylinder 402 to extend and drive the pressure plate 403 to extend out of the through hole 405 and come into contact with the surface of the material, increasing the contact area and preventing slippage.

[0025] The surface of the second rotating roller 404 has a through hole 405, the inner wall of the through hole 405 is in contact with the surface of the pressure plate 403, the cylinder 402 is located inside the second rotating roller 404, the inside of the second support block 501 is movably connected to the third rotating shaft 502, the surface of the third rotating shaft 502 is fixedly connected to the inner wall of the gear 504, the surface of the third rotating shaft 502 is fixedly connected to the third rotating roller 503, the surface of the base 101 is mounted with a power mechanism 3, the power mechanism 3 includes a motor 302, the main body end of the motor 302 is fixedly connected to the surface of the base 101, the output end of the motor 302 is fixedly connected to the second rotating shaft 303, the surface of the second rotating shaft 303 is fixedly connected to the second synchronous pulley 304, the surface of the first rotating shaft 202 is fixedly connected to the first synchronous pulley 203, the first synchronous pulley 203 is located on the right side of the first rotating roller 401, the first... A timing belt 301 is mounted on the surface of a timing pulley 203 and a timing pulley 304. An auxiliary mechanism 7 is mounted on the surface of the base 101. The auxiliary mechanism 7 includes a push block 703, the surface of which is fixedly connected to the surface of the base 101. An electric telescopic rod 702 is fixedly connected to the surface of the push block 703. An inclined block 701 is fixedly connected to the telescopic end of the electric telescopic rod 702. When it is necessary to replace the first timing pulley 203 installed in the timing belt 301, the electric telescopic rod 702 on the push block 703 can be activated to extend the electric telescopic rod 702, which drives the two inclined blocks 701 to move to the upper left and lower left, lifting the timing belt 301 so that the timing belt 301 is no longer in contact with the surface of the first timing pulley 203. At this time, the first timing pulley 203 can be easily disassembled, improving the practicality of the device.

[0026] Working principle: When the device starts, it moves the long strip of material placed on the upper surface of the second rotating roller 404, and the third rotating roller 503 also comes into contact with the surface of the long strip of material, causing the third rotating roller 503 to rotate. The gear 504 also rotates accordingly. The tachometer 602 installed on the right side of the gear 504 can be used to measure the rotation speed of the gear 504. When the long strip of material is still being transported above the device, the rotation speed of the gear 504 is close to 0, which means that slippage has occurred. At this time, the cylinder 402 fixed on the first rotating roller 401 is activated, causing the cylinder 402 to extend. The length of the pusher block 703 causes the pressure plate 403 to extend out of the through hole 405 and contact the surface of the material, increasing the contact area and preventing slippage. When it is necessary to replace the first synchronous pulley 203 installed in the synchronous belt 301, the electric telescopic rod 702 on the pusher block 703 can be activated to extend the electric telescopic rod 702, causing the two inclined blocks 701 to move to the upper left and lower left, lifting the synchronous belt 301 so that the synchronous belt 301 is no longer in contact with the surface of the first synchronous pulley 203. At this time, the first synchronous pulley 203 can be easily disassembled, improving the practicality of the device.

[0027] The basic principles, main features, and advantages of this application have been described above. Those skilled in the art should understand that this application is not limited to the above embodiments. The embodiments and descriptions in the specification are merely the principles of this application. Various changes and modifications can be made to this application without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection claimed by this application is defined by the appended claims and their equivalents.

Claims

1. A friction roller assembly for preventing slippage, comprising a base (1), characterized in that: The base (1) includes a base (101), and a first rotating mechanism (2) is mounted on the upper surface of the base (101). The first rotating mechanism (2) includes a first support block (201), the bottom of which is fixedly connected to the upper surface of the base (101). A first rotating shaft (202) is movably connected inside the first support block (201). A friction mechanism (4) is mounted on the surface of the first rotating shaft (202). The friction mechanism (4) includes a first rotating roller (401), which is fixedly connected to the surface of the first rotating shaft (202). A second rotating roller (404) is fixedly connected to the surface of the first rotating roller (401). A cylinder (402) is fixedly connected to the surface of the first rotating roller (401). A pressure plate (403) is fixedly connected to the telescopic end of the cylinder (402). A top plate (102) is fixedly connected to the upper surface of the base (101). A second rotating mechanism (5) is installed on the lower surface of the top plate (102). The second rotating mechanism (5) includes a second support block (501). The upper surface of the second support block (501) is fixedly connected to the lower surface of the top plate (102). A gear (504) is provided on the outer wall of the second support block (501). A detection mechanism (6) is installed on the right side surface of the second support block (501). The detection mechanism (6) includes a support plate (601). The left side surface of the support plate (601) is fixedly connected to the right side surface of the second support block (501). A tachometer (602) is fixedly connected to the upper surface of the support plate (601).

2. The anti-slip friction roller assembly as described in claim 1, characterized in that: The surface of the second rotating roller (404) is provided with a through hole (405), the inner wall of the through hole (405) is in contact with the surface of the pressure plate (403), and the cylinder (402) is located inside the second rotating roller (404).

3. The anti-slip friction roller assembly as described in claim 1, characterized in that: The second support block (501) is internally connected to a third rotating shaft (502), the surface of which is fixedly connected to the inner wall of the gear (504), and a third rotating roller (503) is fixedly connected to the surface of which.

4. The anti-slip friction roller assembly as described in claim 1, characterized in that: A power mechanism (3) is mounted on the surface of the base (101). The power mechanism (3) includes a motor (302). The main body end of the motor (302) is fixedly connected to the surface of the base (101). The output end of the motor (302) is fixedly connected to a second rotating shaft (303). A second synchronous pulley (304) is fixedly connected to the surface of the second rotating shaft (303).

5. The anti-slip friction roller assembly as described in claim 1, characterized in that: A first synchronous pulley (203) is fixedly connected to the surface of the first rotating shaft (202). The first synchronous pulley (203) is located to the right of the first rotating roller (401). A synchronous belt (301) is installed on the surface of the first synchronous pulley (203) and the second synchronous pulley (304).

6. The anti-slip friction roller assembly as described in claim 1, characterized in that: An auxiliary mechanism (7) is installed on the surface of the base (101). The auxiliary mechanism (7) includes a push block (703). The surface of the push block (703) is fixedly connected to the surface of the base (101). An electric telescopic rod (702) is fixedly connected to the surface of the push block (703). An inclined block (701) is fixedly connected to the telescopic end of the electric telescopic rod (702).