Gelatin deferrization device
The gelatin iron removal device, which uses a motor-driven stirring system and control valves, solves the problem of insufficient contact between gelatin molecules and acid, achieving a highly efficient and uniform reaction and a cleaning effect without acid residue, thus improving the stability and flexibility of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FENCHEM BIOTECH LTD
- Filing Date
- 2025-06-20
- Publication Date
- 2026-07-21
AI Technical Summary
In existing gelatin iron removal equipment, the gelatin molecules do not come into sufficient contact with the acid solution during the process, resulting in low reaction efficiency and uniformity, and the problem of acid residue has not been effectively solved.
The system uses a motor-driven rotor to stir the acid and sulfuric acid solutions, ensuring uniform mixing. The acid output speed is controlled by a control valve, and combined with an electric slide rail and spraying device, it achieves all-round cleaning and prevents acid residue.
This improves the contact efficiency and uniformity between gelatin molecules and acid, ensuring complete reaction and effectively preventing acid residue on the gelatin surface, thus enhancing the flexibility and stability of the device.
Smart Images
Figure CN224525457U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of gelatin technology, specifically relating to a gelatin iron removal device. Background Technology
[0002] Gelatin is a large-molecule hydrophilic colloid, a product of partial hydrolysis of collagen. Gelatin is mainly produced by the degradation of collagen in connective tissues such as animal skin, bone, and muscle membrane. It has a colorless (or slightly yellow) transparent appearance in brittle flakes or coarse powder. To improve the quality of gelatin, it needs to be processed using an iron removal device.
[0003] Existing iron removal devices typically involve immersing gelatin in an acid solution with added sulfuric acid to remove iron from the gelatin through acid washing. However, during the immersion process, the acid solution remains stagnant, which cannot ensure that each gelatin molecule can fully contact the acid solution, thus reducing reaction efficiency and uniformity. Therefore, we provide a gelatin iron removal device. Utility Model Content
[0004] The purpose of this invention is to provide a gelatin iron removal device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a gelatin iron removal device, comprising an acid washing tank and a drain box, wherein a motor is fixedly installed at the bottom left side of the acid washing tank, a rotating rod is fixedly connected to the output end of the motor, and an agitator is fixedly connected to the surface of the rotating rod; an outlet pipe is connected to the bottom right side of the acid washing tank, and a control valve is provided on the surface of the outlet pipe; a through hole is opened at the bottom of the drain box, and hanging ears are fixedly connected to both sides of the top of the drain box.
[0006] The above scheme converts electrical energy into mechanical energy through a motor, which drives a rotating rod to rotate. The rotating rod then drives a stirring blade to rotate, which in turn stirs the acid and sulfuric acid solutions, making them evenly mixed and increasing the flow rate of the acid solution. This ensures that each gelatin molecule can fully contact the acid solution and dissolve the iron molecules in the gelatin, thereby improving the reaction efficiency and uniformity.
[0007] In a preferred embodiment of the gelatin iron removal device, the bottom right side of the pickling tank is connected to an outlet pipe, and the surface of the outlet pipe is provided with a control valve.
[0008] By adopting the above scheme, the speed of acid output can be controlled by adjusting the valve settings and cooperating with the outlet pipe, thereby quickly emptying the acid in the pickling tank.
[0009] In a preferred embodiment of the gelatin iron removal device, four anti-slip pads are adhered to all four sides of the bottom of the pickling tank.
[0010] By adopting the above solution and setting up anti-slip pads, the friction between the bottom of the pickling tank and the contact surface is increased, giving the pickling tank an anti-slip function and greatly improving the stability of the pickling tank during use.
[0011] In a preferred embodiment of a gelatin iron removal device, two load-bearing plates are fixedly connected to both sides of the inner cavity of the pickling tank.
[0012] By adopting the above solution, the bottom of the leak box is supported by a load-bearing plate to prevent the bottom of the leak box from being suspended.
[0013] In a preferred embodiment of a gelatin iron removal device, an electric slide rail is fixedly connected to the back of the pickling tank, a connecting column is slidably connected to the inner wall of the electric slide rail, a bearing plate is fixedly connected to one end of the connecting column, a water supply pipe is provided at the bottom of the bearing plate, a set of spray hoods is provided at the bottom of the water supply pipe, and a flexible hose is connected to the top of the water supply pipe.
[0014] Using the above solution, purified water is pumped through an external water pump to the water supply pipe via a hose. The purified water is then sprayed onto the gelatin through a spray nozzle to clean it, preventing acid residue from remaining on the gelatin surface. The process continues until the gelatin is colorless and odorless, at which point the movement stops. During this process, an electric slide rail is activated. With the cooperation of various components, the electric slide rail drives the connecting column to move laterally. The connecting column then moves the support plate, which in turn moves the spray nozzle laterally with the help of the hose. This achieves all-around rinsing, preventing any blind spots and improving the flexibility of the device during use.
[0015] In a preferred embodiment of a gelatin iron removal device, one end of the rotating rod is movably connected to a bearing, and one side of the bearing is fixedly connected to one side of the pickling tank cavity.
[0016] By adopting the above solution, the bearing is used to limit one end of the rotating rod, preventing one end of the rotating rod from being suspended in the air and thus causing vibration.
[0017] Compared with the prior art, the beneficial effects of this utility model are:
[0018] 1. This utility model converts electrical energy into mechanical energy through a motor, which drives a rotating rod to rotate. The rotating rod then drives a stirring blade to rotate, which in turn stirs the acid and sulfuric acid solutions, making them evenly mixed and increasing the flow rate of the acid solution. This ensures that each gelatin molecule can fully contact the acid solution and dissolve the iron molecules in the gelatin, thereby improving the reaction efficiency and uniformity.
[0019] 2. This utility model uses an external water pump to deliver pure water through a hose to a water supply pipe, and then sprays the pure water onto the gelatin through a spray nozzle to clean the gelatin and prevent acid residue from appearing on the surface of the gelatin until the gelatin becomes colorless and odorless, at which point the process stops.
[0020] 3. During the washing process, the electric slide rail drives the connecting column to move laterally with the cooperation of various components. The connecting column drives the bearing plate to move, and the bearing plate drives the spray hood to move laterally with the cooperation of the hose, so as to achieve all-round washing, prevent the occurrence of washing dead corners, and improve the flexibility of the device during use. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the structure of this utility model;
[0022] Figure 2 This is a second-view schematic diagram of the present invention;
[0023] Figure 3 This is a partial cross-sectional view of the pickling tank of this utility model.
[0024] In the diagram: 1. Pickling tank; 2. Drain box; 3. Hanging lug; 4. Motor; 5. Rotating rod; 6. Agitator blade; 7. Loading plate; 8. Discharge pipe; 9. Electric slide rail; 10. Connecting column; 11. Support plate; 12. Water supply pipe; 13. Spray hood; 14. Hose. Detailed Implementation
[0025] Please see Figure 1-3 A gelatin iron removal apparatus, comprising an acid washing tank 1 and a sieve box 2, see Figure 2As shown, an electric slide rail 9 is fixedly connected to the back of the pickling tank 1. A connecting column 10 is slidably connected to the inner wall of the electric slide rail 9. A support plate 11 is fixedly connected to one end of the connecting column 10. A water supply pipe 12 is provided at the bottom of the support plate 11. A set of spray nozzles 13 is provided at the bottom of the water supply pipe 12. A hose 14 is connected to the top of the water supply pipe 12. Pure water is delivered to the water supply pipe 12 through the hose 14 by an external water pump, and the pure water is sprayed onto the gelatin through the spray nozzles 13 to clean the gelatin and prevent acid residue from appearing on the surface of the gelatin. The movement stops when the gelatin is colorless and odorless. During this process, the electric slide rail 9 is started and the electric slide rail is moved. With the cooperation of various components, rail 9 drives connecting column 10 to move laterally. Connecting column 10 then drives bearing plate 11 to move, which in turn drives spray hood 13 to move laterally with the help of hose 14, achieving all-around rinsing, preventing rinsing dead zones, and improving the flexibility of the device during use. Motor 4 is fixedly installed at the bottom left side of pickling tank 1. Rotating rod 5 is fixedly connected to the output end of motor 4, and agitator blade 6 is fixedly connected to the surface of rotating rod 5. Discharge pipe 8 is connected to the bottom right side of pickling tank 1, and a control valve is provided on the surface of discharge pipe 8. A through hole is opened at the bottom of drain box 2, and hanging ears 3 are fixedly connected to both sides of the top of drain box 2. Figure 2 As shown, the bottom right side of the pickling tank 1 is connected to an outlet pipe 8. The surface of the outlet pipe 8 is equipped with a control valve. By setting the control valve, the output speed of the acid solution is controlled in conjunction with the outlet pipe 8, thereby quickly emptying the acid solution in the pickling tank 1. The motor 4 converts electrical energy into mechanical energy and drives the rotating rod 5 to rotate. The rotating rod 5 drives the stirring blade 6 to rotate. The stirring blade 6 stirs the acid solution and sulfuric acid solution, making them mixed evenly and increasing the flow rate of the acid solution. This allows each gelatin molecule to fully contact the acid solution and dissolve the iron molecules in the gelatin, improving the reaction efficiency and uniformity.
[0026] See Figure 1 As shown, four anti-slip pads are adhered to all four sides of the bottom of the pickling tank 1. These anti-slip pads increase the friction between the bottom of the pickling tank 1 and the contact surface, thus providing an anti-slip function and greatly improving the stability of the pickling tank 1 during use. Figure 3 As shown, two load-bearing plates 7 are fixedly connected to both sides of the inner cavity of the pickling tank 1. The load-bearing plates 7 support the bottom of the pickling box 2, preventing it from being suspended in the air. Figure 3 As shown, one end of the rotating rod 5 is movably connected to a bearing, and one side of the bearing is fixedly connected to one side of the inner cavity of the pickling tank 1. By setting the bearing, one end of the rotating rod 5 is limited to prevent one end of the rotating rod 5 from being suspended in the air, which would cause vibration.
[0027] In use, first hang the ear 3 on the filter box 2 on top of the pickling tank 1. Then, transfer the gelatin to be de-ironized into the filter box 2. After transfer, inject acid into the pickling tank 1 until the acid completely covers the gelatin, then stop the process. Add a 5% sulfuric acid solution to the acid solution. Simultaneously, start the motor 4, which converts electrical energy into mechanical energy, driving the rotating rod 5 to rotate. The rotating rod 5 then drives the stirring blade 6 to rotate, stirring the acid and sulfuric acid solution to ensure uniform mixing and increase the flow rate of the acid. This allows each gelatin molecule to fully contact the acid solution, dissolving the iron molecules in the gelatin and improving reaction efficiency. To ensure uniformity, pure water is pumped through hose 14 to water pipe 12 via an external water pump. The pure water is then sprayed onto the gelatin through spray nozzle 13 to clean it and prevent acid residue from remaining on the surface. The process continues until the gelatin is colorless and odorless, at which point the movement stops. During this process, electric slide rail 9 is activated. With the cooperation of various components, electric slide rail 9 drives connecting column 10 to move laterally. Connecting column 10 drives bearing plate 11 to move. Bearing plate 11, with the cooperation of hose 14, drives spray nozzle 13 to move laterally, achieving all-round rinsing, preventing rinsing dead corners, and improving the flexibility of the device during use.
Claims
1. A gelatin iron removal apparatus, characterized in that: The system includes a pickling tank (1) and a drain box (2). A motor (4) is fixedly installed at the bottom left side of the pickling tank (1). A rotating rod (5) is fixedly connected to the output end of the motor (4). An agitator (6) is fixedly connected to the surface of the rotating rod (5). An outlet pipe (8) is connected to the bottom right side of the pickling tank (1). A control valve is provided on the surface of the outlet pipe (8). A through hole is opened at the bottom of the drain box (2). Hanging ears (3) are fixedly connected to both sides of the top of the drain box (2).
2. The gelatin iron removal apparatus according to claim 1, characterized in that: The bottom of the pickling tank (1) is covered with four anti-slip pads.
3. The gelatin iron removal apparatus according to claim 1, characterized in that: The pickling tank (1) has two load-bearing plates (7) fixedly connected to both sides of its inner cavity.
4. The gelatin iron removal apparatus according to claim 1, characterized in that: An electric slide rail (9) is fixedly connected to the back of the pickling tank (1). A connecting column (10) is slidably connected to the inner wall of the electric slide rail (9). A bearing plate (11) is fixedly connected to one end of the connecting column (10). A water supply pipe (12) is provided at the bottom of the bearing plate (11). A set of spray hoods (13) is provided at the bottom of the water supply pipe (12). A hose (14) is connected to the top of the water supply pipe (12).
5. The gelatin iron removal apparatus according to claim 1, characterized in that: One end of the rotating rod (5) is movably connected to a bearing, and one side of the bearing is fixedly connected to one side of the inner cavity of the pickling tank (1).