High-efficiency magnetic separation device for reducing iron powder
By combining a vibrator and a regulating device, the problem of insufficient material contact in the reduced iron powder separation device was solved, achieving efficient material separation and flow control, and improving separation efficiency.
Patent Information
- Application Number
- CN202521450460.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-11
- Publication Date
- 2026-08-04
- Estimated Expiration
- 2035-07-11
AI Technical Summary
In existing reduced iron powder separation devices, when the material feeding speed is too fast, the material cannot make sufficient contact with the magnetic roller of the magnetic separator, resulting in reduced iron powder remaining in the waste material. This requires a lot of time to separate the material again, reducing the separation efficiency.
By employing a vibrator and adjustment device, the contact between the material and the magnetic roller of the magnetic separator is controlled through a material support device. The first motor drives the rotating disk and connecting block to adjust the distance between the guide plate and the magnetic roller. Combined with the second motor, the material flow rate is controlled, thereby achieving effective material separation and flow management.
This improved the separation efficiency of the reduced iron powder separation device, avoided the time loss of re-separation of waste materials, and enhanced the processing capacity of the separation device.
Smart Images

Figure CN224586049U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of magnetic separation technology for reduced iron powder, and in particular to a high-efficiency magnetic separation device for reduced iron powder. Background Technology
[0002] The high-efficiency magnetic separation device for reduced iron powder is a device used to separate magnetic impurities from iron powder. Its core lies in combining magnetic separation technology with iron powder preparation process to achieve efficient and environmentally friendly separation. The high-efficiency magnetic separation device for reduced iron powder is mainly used in the production and recycling of reduced iron powder to efficiently separate iron powder from impurities, so as to purify iron powder or realize resource recycling.
[0003] When workers need to separate reduced iron powder, they pour the raw material into the separation device so that the device can separate the reduced iron powder from other materials. However, during the operation of existing separation devices, the material feeding speed is too fast, which prevents the material from making full contact with the magnetic roller of the magnetic separator. The residual reduced iron powder in the material will slide into the waste discharge port, which will cause workers to spend a lot of time to re-separate the waste, thus reducing the separation efficiency of the separation device. Utility Model Content
[0004] The purpose of this invention is to solve the problem in the existing technology that workers need to spend a lot of time re-separating waste materials, thereby reducing the separation efficiency of the separation device, and to propose a high-efficiency magnetic separation device for reducing iron powder.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a high-efficiency magnetic separation device for reducing iron powder, comprising a vibrator, a magnetic separator mounted on the surface of the vibrator, a material support device provided on the surface of the vibrator, the material support device comprising a first motor, the first motor being fixedly connected to one side of the vibrator, a rotating disk being fixedly connected to the drive end of the first motor, a pull bar placed on the surface of the rotating disk, a guide plate placed on the lower surface of the vibrator, the guide plate being located on one side of the magnetic roller of the magnetic separator, the other end of the pull bar being placed on the lower surface of the guide plate, connecting blocks being fixedly connected to both the guide plate and the lower surface of the rotating disk, the pull bar being rotatably connected to the surfaces of the two connecting blocks, a guide assembly provided on the lower surface of the vibrator, the guide assembly comprising a guide groove, the guide groove being formed on the lower surface of the vibrator, the guide plate being slidably connected to the interior of the guide groove, the guide groove being able to cooperate with the vibrator to achieve the purpose of guiding the guide plate to slide.
[0006] Preferably, a slider is fixedly connected to the surface of the guide plate, and the slider is slidably connected to the inside of the guide groove. The slider can cooperate with the guide plate and the guide groove to achieve the purpose of stabilizing the sliding of the guide plate.
[0007] Preferably, the surface of the vibrator is provided with an adjustment device, the adjustment device including a second motor, the second motor being fixedly connected to one side of the vibrator, and a transmission rod being fixedly connected to the drive end of the second motor. The second motor can cooperate with the vibrator to achieve the purpose of supporting the second motor.
[0008] Preferably, the surface of the vibrator is provided with a stabilizing groove, which is located on one side of the second motor. The stabilizing groove can cooperate with the vibrator to guide the sliding of the baffle.
[0009] Preferably, the transmission rod is located on one side of the movable frame, and the transmission rod can cooperate with the second motor to drive the transmission rod to rotate.
[0010] Preferably, the surface of the conveying rod is threaded with a movable frame, which is placed on the upper surface of the vibrator. The lower surface of the movable frame is fixedly connected with a baffle, which is slidably connected to the inside of the stabilizing groove. The movable frame can cooperate with the conveying rod and the baffle to adjust the lifting and lowering of the baffle.
[0011] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0012] 1. In this utility model, by setting up a material support device, when the worker needs to separate materials, the worker starts the vibrator and the adjustment device. The adjustment device controls the size of the vibrator's discharge port. The vibrator guides the material to the guide plate, which catches the material. The material accumulates between the guide plate and the magnetic roller of the magnetic separator. As the magnetic roller rotates, the part of the material close to the magnetic roller is separated. The first motor is started, which drives the rotating disk. The rotating disk drives the connecting block, which drives the pulling strip. The pulling strip drives another connecting block, which drives the guide plate. The guide plate retracts and moves away from the magnetic roller, increasing the distance between the guide plate and the magnetic roller. The guide plate is also tilted. The separated part of the material slides into the waste discharge port. The first motor adjusts the guide plate to reset, and the subsequent material slides towards the magnetic roller. By setting up the material support device, the material can be effectively separated, avoiding the need for the worker to spend a lot of time re-separating the waste, thereby improving the separation efficiency of the separation device.
[0013] 2. In this utility model, by setting an adjustment device, when the worker needs to control the flow rate of the material, the worker starts the second motor, the second motor drives the conveyor rod, the conveyor rod rotates and pushes the movable frame, the movable frame drives the baffle, the baffle is guided by the stabilizing groove, the baffle slides up and opens the discharge port of the vibrator. By setting an adjustment device, the flow rate of the material can be effectively controlled, avoiding the material being too thick and inconvenient for the separation device to separate quickly, thereby improving the separation efficiency of the separation device. Attached Figure Description
[0014] Figure 1 This utility model provides a three-dimensional structural schematic diagram of a high-efficiency magnetic separation device for reduced iron powder;
[0015] Figure 2 This utility model provides a schematic diagram of the material support device structure for a high-efficiency magnetic separation device for reduced iron powder;
[0016] Figure 3 This invention proposes a high-efficiency magnetic separation device for reduced iron powder. Figure 2 Enlarged structural diagram at point A in the middle;
[0017] Figure 4 This utility model provides a schematic diagram of the adjustment device structure for a high-efficiency magnetic separation device for reduced iron powder;
[0018] Figure 5 This invention proposes a high-efficiency magnetic separation device for reduced iron powder. Figure 4 Enlarged structural diagram at point B.
[0019] Legend:
[0020] 1. Vibrator; 2. Magnetic separator; 3. Material support device; 31. First motor; 32. Rotary disc; 33. Pull bar; 34. Guide groove; 35. Sliding block; 36. Guide plate; 37. Connecting block; 4. Adjustment device; 41. Second motor; 42. Conveyor rod; 43. Baffle; 44. Movable frame; 45. Stabilizing groove. Detailed Implementation
[0021] Please see Figures 1-5 This utility model provides a technical solution: a high-efficiency magnetic separation device for reducing iron powder, including a vibrator 1, a magnetic separator 2 mounted on the surface of the vibrator 1, and a material support device 3 provided on the surface of the vibrator 1.
[0022] The specific setup and function of the material support device 3 and the adjustment device 4 will be described in detail below.
[0023] In this embodiment: the material support device 3 includes a first motor 31, which is fixedly connected to one side of the vibrator 1. The drive end of the first motor 31 is fixedly connected to a rotating disk 32. A pull bar 33 is placed on the surface of the rotating disk 32. A guide plate 36 is placed on the lower surface of the vibrator 1. The guide plate 36 is located on one side of the magnetic roller of the magnetic separator 2. The other end of the pull bar 33 is placed on the lower surface of the guide plate 36. A connecting block 37 is fixedly connected to both the guide plate 36 and the lower surface of the rotating disk 32. The pull bar 33 is rotatably connected to the surfaces of the two connecting blocks 37. A guide component is provided on the lower surface of the vibrator 1.
[0024] Specifically, the guiding component includes a guide groove 34, which is formed on the lower surface of the vibrator 1. The guide plate 36 is slidably connected to the inside of the guide groove 34. The guide groove 34 can cooperate with the vibrator 1 to achieve the purpose of guiding the guide plate 36 to slide.
[0025] Specifically, a slider 35 is fixedly connected to the surface of the guide plate 36, and the slider 35 is slidably connected to the inside of the guide groove 34.
[0026] In this embodiment, the slider 35 can cooperate with the guide plate 36 and the guide groove 34 to achieve the purpose of stabilizing the sliding of the guide plate 36.
[0027] In this embodiment: the surface of the vibrator 1 is provided with an adjustment device 4, the adjustment device 4 includes a second motor 41, the second motor 41 is fixedly connected to one side of the vibrator 1, and the drive end of the second motor 41 is fixedly connected to a transmission rod 42. The second motor 41 can cooperate with the vibrator 1 to achieve the purpose of supporting the second motor 41.
[0028] Specifically, the surface of the vibrator 1 is provided with a stabilizing groove 45, which is located on one side of the second motor 41.
[0029] In this embodiment, the stabilizing groove 45 can cooperate with the vibrator 1 to guide the sliding of the baffle 43.
[0030] Specifically, the transmission rod 42 is located on one side of the movable frame 44, and the transmission rod 42 can cooperate with the second motor 41 to drive the transmission rod 42 to rotate.
[0031] Specifically, the surface of the transmission rod 42 is threadedly connected to a movable frame 44, which is placed on the upper surface of the vibrator 1. A baffle 43 is fixedly connected to the lower surface of the movable frame 44, and the baffle 43 is slidably connected to the inside of the stabilizing groove 45.
[0032] In this embodiment, the movable frame 44 can cooperate with the conveyor rod 42 and the baffle 43 to adjust the lifting and lowering of the baffle 43.
[0033] Working Principle: By setting up the material support device 3, when the operator needs to separate materials, the operator starts the vibrator 1 and the adjusting device 4. The adjusting device 4 controls the size of the feed opening of the vibrator 1. The vibrator 1 guides the material to the guide plate 36, which catches the material. The material accumulates between the guide plate 36 and the magnetic roller of the magnetic separator 2. As the magnetic roller rotates, the part of the material close to the magnetic roller is separated. The first motor 31 is started, which drives the rotating disk 32. The rotating disk 32 drives the connecting block 37, which drives the pulling strip 33. The pulling strip 33 drives another connecting block 37, which drives the guide plate 36. The guide plate 36 retracts and moves away from the magnetic roller, increasing the distance between the guide plate 36 and the magnetic roller. The guide plate 36 is also tilted, and the separated part of the material slides into the waste. In the material discharge port, the first motor 31 adjusts the guide plate 36 to reset, and the subsequent material slides towards the magnetic roller. By setting the material support device 3, the material can be effectively separated, avoiding the need for workers to spend a lot of time re-separating waste materials, thereby improving the separation efficiency of the separation device. In addition, by setting the adjustment device 4, when the worker needs to control the material flow, the worker starts the second motor 41, the second motor 41 drives the conveyor rod 42, the conveyor rod 42 rotates and pushes the movable frame 44, the movable frame 44 drives the baffle 43, the baffle 43 is guided by the stabilizing groove 45, the baffle 43 slides up and opens the discharge port of the vibrator 1. By setting the adjustment device 4, the material flow can be effectively controlled, avoiding the material being too thick and inconvenient for the separation device to separate quickly, thereby improving the separation efficiency of the separation device.
Claims
1. A high-efficiency magnetic separation device for reduced iron powder, comprising a vibrator (1), characterized in that: A magnetic separator (2) is mounted on the surface of the vibrator (1). A material support device (3) is provided on the surface of the vibrator (1). The material support device (3) includes a first motor (31). The first motor (31) is fixedly connected to one side of the vibrator (1). A rotating disk (32) is fixedly connected to the drive end of the first motor (31). A pull bar (33) is placed on the surface of the rotating disk (32). A guide plate (36) is placed on the lower surface of the vibrator (1). The guide plate (36) is located on one side of the magnetic roller of the magnetic separator (2). The other end of the pull bar (33) is placed on the lower surface of the guide plate (36). A connecting block (37) is fixedly connected to both the guide plate (36) and the lower surface of the rotating disk (32). The pull bar (33) is rotatably connected to the surfaces of the two connecting blocks (37). A guide component is provided on the lower surface of the vibrator (1).
2. The high-efficiency magnetic separation device for reduced iron powder according to claim 1, characterized in that: The guiding component includes a guide groove (34) which is formed on the lower surface of the vibrator (1), and the guide plate (36) is slidably connected to the inside of the guide groove (34).
3. The high-efficiency magnetic separation device for reduced iron powder according to claim 2, characterized in that: A slider (35) is fixedly connected to the surface of the guide plate (36), and the slider (35) is slidably connected to the inside of the guide groove (34).
4. The high-efficiency magnetic separation device for reduced iron powder according to claim 1, characterized in that: The surface of the vibrator (1) is provided with an adjustment device (4), the adjustment device (4) includes a second motor (41), the second motor (41) is fixedly connected to one side of the vibrator (1), and a transmission rod (42) is fixedly connected to the drive end of the second motor (41).
5. The high-efficiency magnetic separation device for reduced iron powder according to claim 4, characterized in that: The surface of the vibrator (1) is provided with a stabilizing groove (45), which is located on one side of the second motor (41).
6. The high-efficiency magnetic separation device for reduced iron powder according to claim 4, characterized in that: The transmission rod (42) is located on one side of the movable frame (44).
7. The high-efficiency magnetic separation device for reduced iron powder according to claim 6, characterized in that: The surface of the transmission rod (42) is threadedly connected to a movable frame (44), which is placed on the upper surface of the vibrator (1). A baffle (43) is fixedly connected to the lower surface of the movable frame (44), and the baffle (43) is slidably connected to the inside of the stabilizing groove (45).