Sheet metal housing welding apparatus

Abstract

The utility model provides a kind of sheet metal shell welding equipment, include cabinet, feeding and discharging station, welding station, rotary table mechanism is provided on cabinet, rotary table mechanism includes the speed reducer motor being set in the bottom of cabinet, rotary table is connected with the driving of speed reducer motor, the two sides of rotary table are respectively provided with first material positioning mechanism, second material positioning mechanism, first material positioning mechanism, second material positioning mechanism all include the bottom plate being set in the top of rotary table, the limiting side plate being set in the top of bottom plate, a plurality of parallelly arranged first horizontal pusher device being set in the top of bottom plate, a plurality of parallelly arranged second horizontal pusher device being set in the top of bottom plate, longitudinal compression device being set in the top of bottom plate, limiting column is parallelly arranged in the top of bottom plate and respectively located the two sides of longitudinal compression device, welding station includes industrial robot, laser welding head is loaded on industrial robot, can effectively improve processing efficiency, increase yield.

Description

Technical Field

[0001] This utility model relates to the field of welding equipment technology, and more particularly to a sheet metal housing welding equipment. Background Technology

[0002] Sheet metal housings are components of various electrical appliance enclosures. The manufacturing process requires splicing sheet metal, followed by welding at the joints. Existing sheet metal housing welding equipment is single-station; workers place a material on the workbench, a robot welds it, and the worker waits for the welding to complete before unloading the product. Then, another material is placed on the workbench for the next round of processing. This method is time-consuming, inefficient, and cannot meet production demands. Summary of the Invention

[0003] The problem to be solved by this utility model is to provide a sheet metal shell welding equipment to improve processing efficiency.

[0004] To solve the above-mentioned technical problems, a sheet metal shell welding equipment provided by this utility model is provided, which includes a cabinet, a loading and unloading station, and a welding station. The cabinet is equipped with a turntable mechanism, which includes a geared motor located at the bottom of the cabinet and a turntable driven and connected to the geared motor. A first material positioning mechanism and a second material positioning mechanism are respectively provided on both sides of the turntable. The first material positioning mechanism and the second material positioning mechanism each include a base plate located on the top of the turntable, a limiting side plate located on the top of the base plate, a number of first horizontal pushing and clamping devices arranged in parallel on the top of the base plate, a number of second horizontal pushing and clamping devices arranged in parallel on the top of the base plate, a longitudinal pressing device located on the top of the base plate, and limiting posts arranged in parallel on the top of the base plate and located on both sides of the longitudinal pressing device. The welding station includes an industrial robot and a laser welding head mounted on the industrial robot.

[0005] Preferably, the rack is provided with an isolation component, which includes a frame disposed on the top of the rack, and a light-blocking plate, two opposing first protective side plates, and two opposing second protective side plates disposed on the frame.

[0006] Preferably, the first horizontal pressing device and the second horizontal pressing device each include a horizontal drive cylinder disposed on the top of the base plate and a horizontal push plate driven and connected to the horizontal drive cylinder; the longitudinal pressing device includes two quick clamps disposed side by side on the top of the base plate and a pressure plate fixedly connected between the jaws of the two quick clamps.

[0007] Preferably, a controller is provided on one side of the cabinet, and a safety light curtain electrically connected to the controller is provided on the inner side of the second protective side panel.

[0008] Preferably, two start buttons electrically connected to the controller are provided on one side of the cabinet.

[0009] The beneficial effects of this utility model are as follows: This utility model provides a sheet metal shell welding equipment. The loading and unloading stations can be operated manually. The positioning of the limiting side plate, the first horizontal pushing device, the second horizontal pushing device, the longitudinal pressing device, and the positioning posts on the base plate is arranged according to the shape of the sheet metal shell. During loading, the material is placed on the first material positioning mechanism. The first and second horizontal pushing devices apply pushing force to the material along the X and Y axes, respectively. One side of the material abuts against the inner side of the limiting side plate, and the other side of the material abuts against the inner sides of the two positioning posts, thereby positioning the material in a predetermined position. Then, the longitudinal pressing device... The clamping device presses one side of the material to prevent it from tilting. A geared motor drives the turntable to rotate 180°, allowing the first and second material positioning mechanisms to switch positions. The material then moves to the welding station, where an industrial robot moves the laser welding head to weld the material on the first material positioning mechanism. At this point, the worker can place the next material on the second material positioning mechanism for loading. After the product on the first material positioning mechanism is welded, the turntable is rotated to weld the material on the second material positioning mechanism. This cycle effectively improves production efficiency and increases output. Attached Figure Description

[0010] Figure 1 A schematic diagram illustrating the external structure of this utility model is provided.

[0011] Figure 2 A top view of the present invention is shown.

[0012] Figure 3 A cross-sectional view of the present invention is shown.

[0013] Figure 4 This utility model is illustrated. Figure 1 A magnified schematic diagram of part A in the middle.

[0014] Reference numerals: Cabinet 1, Controller 10, Safety light curtain 11, Start button 12, Loading / unloading station 2, Welding station 3, Industrial robot 30, Laser welding head 31, Turntable mechanism 4, Gear motor 40, Turntable 41, First material positioning mechanism 5, Base plate 50, Limiting side plate 51, First horizontal pushing device 52, Horizontal drive cylinder 520, Horizontal push plate 521, Second horizontal pushing device 53, Longitudinal pressing device 54, Quick clamp 540, Pressure plate 541, Limiting post 55, Second material positioning mechanism 6, Isolator 7, Frame 70, Light shield 71, First protective side plate 72, Second protective side plate 73. Detailed Implementation

[0015] To make the objectives, technical solutions, and advantages of the embodiments of this disclosure clearer, the technical solutions of the embodiments of this disclosure will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this disclosure.

[0016] Based on the embodiments described in this disclosure, all other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this disclosure.

[0017] refer to Figure 1-4 .

[0018] This utility model provides a sheet metal shell welding equipment, including a cabinet 1, a loading and unloading station 2, and a welding station 3. The cabinet 1 is provided with a turntable mechanism 4, which includes a geared motor 40 located at the bottom of the cabinet 1 and a turntable 41 driven and connected to the geared motor 40. A first material positioning mechanism 5 and a second material positioning mechanism 6 are respectively provided on both sides of the turntable 41. The first material positioning mechanism 5 and the second material positioning mechanism 6 each include a base plate 50 located on the top of the turntable 41, a limiting side plate 51 located on the top of the base plate 50, a plurality of first horizontal pushing and clamping devices 52 arranged in parallel on the top of the base plate 50, a plurality of second horizontal pushing and clamping devices 53 arranged in parallel on the top of the base plate 50, a longitudinal pressing device 54 located on the top of the base plate 50, and limiting posts 55 arranged in parallel on the top of the base plate 50 and located on both sides of the longitudinal pressing device 54. The welding station 3 includes an industrial robot 30 and a laser welding head 31 mounted on the industrial robot 30.

[0019] Its working principle is as follows: the loading and unloading station 2 can be operated manually. The positions of the limiting side plate 51, the first horizontal pushing device 52, the second horizontal pushing device 53, the longitudinal pressing device 54, and the limiting posts 55 on the base plate 50 are arranged according to the shape of the sheet metal shell. During loading, the material is placed on the first material positioning mechanism 5. The first horizontal pushing device 52 and the second horizontal pushing device 53 apply pushing force to the material along the X-axis and Y-axis directions respectively. One side of the material abuts against the inner side of the limiting side plate 51, and the other side of the material abuts against the inner sides of the two limiting posts 55 respectively, thereby positioning the material in the predetermined position. Then, the longitudinal pressing device 54 presses the material... Side-pressing prevents materials from tilting. The geared motor 40 drives the turntable 41 to rotate 180°, allowing the first material positioning mechanism 5 and the second material positioning mechanism 6 to switch positions. The material will then move to the welding station 3. The industrial robot 30 drives the laser welding head 31 to perform welding operations on the material on the first material positioning mechanism 5. At this time, the worker can place the next material on the second material positioning mechanism 6 for loading. After the product on the first material positioning mechanism 5 is welded, the turntable 41 is rotated to weld the material on the second material positioning mechanism 6. This cycle can effectively improve production efficiency and increase output.

[0020] Based on the above embodiments, the cabinet 1 is equipped with an isolation component 7, which includes a frame 70 disposed on the top of the cabinet 1. The frame 70 is equipped with a light-blocking plate 71, two opposing first protective side plates 72, and two opposing second protective side plates 73. The light-blocking plate 71 is disposed between the loading / unloading station 2 and the welding station 3. When welding is performed at the welding station 3 and loading / unloading operations are performed at the loading / unloading station 2, the harm of laser to workers can be reduced. The first protective side plates 72 and second protective side plates 73 provide isolation and protection, thereby improving the safety of equipment use.

[0021] Based on the above embodiments, both the first horizontal pressing device 52 and the second horizontal pressing device 53 include a horizontal drive cylinder 520 disposed on the top of the base plate 50 and a horizontal push plate 521 driven and connected to the horizontal drive cylinder 520; the longitudinal pressing device 54 includes two quick clamps 540 disposed side by side on the top of the base plate 50 and a pressure plate 541 fixedly connected between the clamp heads of the two quick clamps 540. By driving the horizontal push plate 521 forward through the horizontal drive cylinder 520, a forward pushing force can be applied to the material, thereby limiting the material; by driving the two quick clamps 540 to close, the pressure plate 541 can press the material tightly, preventing the material from moving.

[0022] Based on the above embodiment, a controller 10 is provided on one side of the cabinet 1, and a safety light curtain 11 electrically connected to the controller 10 is provided on the inner side of the second protective side panel 73. When the safety light curtain 11 detects that the light is blocked, the controller 10 can control the turntable mechanism 4 to stop rotating to avoid injury to personnel.

[0023] Based on the above embodiment, two start buttons 12 electrically connected to the controller 10 are provided on one side of the cabinet 1. The equipment will only start working when both start buttons 12 are pressed, avoiding accidental touches and improving equipment safety.

[0024] The above embodiments are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Various modifications and improvements made to the technical solutions of the present utility model by those skilled in the art without departing from the spirit of the present utility model should fall within the protection scope defined by the claims of the present utility model.

Claims

1. A sheet metal housing welding apparatus characterized by comprising: The system includes a cabinet, loading / unloading stations, and a welding station. The cabinet is equipped with a turntable mechanism, which includes a geared motor located at the bottom of the cabinet and a turntable driven by the geared motor. A first material positioning mechanism and a second material positioning mechanism are respectively located on both sides of the turntable. Each of the first and second material positioning mechanisms includes a base plate located on top of the turntable, a limiting side plate located on top of the base plate, several first horizontal pushing and clamping devices arranged in parallel on top of the base plate, several second horizontal pushing and clamping devices arranged in parallel on top of the base plate, a longitudinal pressing device located on top of the base plate, and limiting posts arranged in parallel on top of the base plate and located on both sides of the longitudinal pressing device. The welding station includes an industrial robot and a laser welding head mounted on the industrial robot.

2. The sheet metal housing welding apparatus according to claim 1, wherein The rack is equipped with an isolation component, which includes a frame disposed on the top of the rack, and a light-blocking plate, two opposing first protective side plates, and two opposing second protective side plates disposed on the frame.

3. The sheet metal housing welding apparatus according to claim 2, wherein Both the first horizontal pushing device and the second horizontal pushing device include a horizontal driving cylinder disposed on the top of the base plate and a horizontal push plate driven and connected to the horizontal driving cylinder; the longitudinal pressing device includes two quick clamps disposed side by side on the top of the base plate and a pressure plate fixedly connected between the jaws of the two quick clamps.

4. The sheet metal housing welding apparatus according to claim 3, wherein A controller is installed on one side of the cabinet, and a safety light curtain electrically connected to the controller is installed on the inner side of the second protective side panel.

5. The sheet metal housing welding apparatus according to claim 4, wherein Two start buttons electrically connected to the controller are provided on one side of the cabinet.

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