Fabric lifting and fusing device

Abstract

This utility model relates to a fabric lifting and ironing device, which includes an iron frame, a control box on one side of the iron frame, a solenoid valve below the control box, and a fabric lifting and ironing structure on the iron frame. The control box controls the fabric lifting and ironing structure to lift and iron the fabric. This device can improve production efficiency, reduce production costs, and achieve the advantages of low cost, easy operation, and high safety. It solves the problems in the prior art where the machine is constantly running during the bonding process, the next roll of fabric needs to be connected before the previous roll is finished, and the machine needs to be stopped when the fabric is almost used up. The machine relies on manual connection of the new roll of fabric to the old roll, which not only consumes a lot of time for stopping the machine, threading the fabric, and aligning, resulting in frequent interruptions in the production process and high labor costs, seriously affecting the overall production efficiency, but also results in significant differences in the quality of fabric splicing due to factors such as the skill level, fatigue level, and attention of the operators.

Description

Technical Field

[0001] The embodiments of this utility model relate to a fabric lifting device on a composite line, and particularly to a fabric lifting and ironing device. Background Technology

[0002] To meet the demands of the automotive industry, automotive pillar fabric is essential. Pillar fabric is a three-layer structure consisting of a single-layer fabric, hot melt adhesive powder, and non-woven fabric bonded together. During bonding, the fabric or non-woven fabric is in rolls with corresponding lengths; a typical batch of fabric for one product is approximately 1200 meters, divided into four rolls. In existing technology, the machine operates continuously during bonding, requiring the connection of the next roll before one roll is finished. When the fabric is nearly used up, the machine must be stopped, relying on manual connection of new and old rolls. This not only consumes significant time for stopping, threading, and aligning, leading to frequent production interruptions and high labor costs, severely impacting overall production efficiency, but also results in significant variations in fabric splicing quality due to operator skill levels, fatigue, and attention spans. Utility Model Content

[0003] The purpose of this invention is to provide a fabric lifting and ironing device that can improve the production efficiency of fabric ironing.

[0004] To achieve the above objectives, the present invention provides a fabric lifting and ironing device, characterized in that it includes:

[0005] Iron frame, the iron frame is installed on the fabric lifting and ironing device;

[0006] The control box is installed on one side of the iron frame;

[0007] A solenoid valve is installed below the control box;

[0008] A fabric lifting and ironing structure is installed on the iron frame, and the control box controls the fabric lifting and ironing structure to lift and iron the fabric.

[0009] Furthermore, in the fabric lifting and ironing device of this utility model, the fabric lifting and ironing structure includes:

[0010] The first cylinder, several of which are mounted on the legs of the iron frame;

[0011] The second cylinder is installed on the left and right sides of the iron frame.

[0012] A heat-sealing plate is connected to the second cylinder.

[0013] Furthermore, in the fabric lifting and ironing device of this utility model, rollers are installed on the iron frame.

[0014] Furthermore, in the fabric lifting and ironing device of this utility model, a cylinder switch is provided on the control box.

[0015] Furthermore, in the fabric lifting and ironing device of this utility model, several air pipes are connected to the bottom of the control box, and the air pipes are connected to several first cylinders, several second cylinders and solenoid valves.

[0016] Furthermore, in the fabric lifting and ironing device of this utility model, the solenoid valve is pneumatically connected to the first cylinder and the second cylinder.

[0017] Furthermore, in the fabric lifting and ironing device of this utility model, the solenoid valve is electrically connected to the control box.

[0018] Furthermore, in the fabric lifting and ironing device of this utility model, heating wires are installed at both ends of the ironing plate.

[0019] Compared with the prior art, the embodiment of this utility model adopts an iron frame on the fabric lifting and ironing device; a control box is set on one side of the iron frame; a solenoid valve is set below the control box; and a fabric lifting and ironing structure is set on the iron frame. The control box controls the fabric lifting and ironing structure to lift and iron the fabric. This can effectively improve production efficiency and reduce production costs, achieving the advantages of low cost, easy operation, high safety, and low environmental requirements. It solves the technical problem in the prior art that the machine does not stop during the bonding process, and the next roll of fabric needs to be connected before the first roll of fabric is bonded. The machine needs to be stopped when the fabric is about to run out, and the new roll of fabric needs to be connected to the old roll manually. This not only consumes a lot of time for stopping the machine, threading the fabric, and aligning, resulting in frequent interruptions in the production process and high labor costs, which seriously affects the overall production efficiency, but also the technical problem that the quality of fabric splicing often varies greatly due to the skill level, fatigue level, and attention of the operator during manual fabric splicing. Attached Figure Description

[0020] Figure 1 This is the front view of the present invention;

[0021] Figure 2 This is the right view of the present invention;

[0022] Figure 3 This is a schematic diagram of the heat-sealing plate. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the various embodiments of this utility model will be described in detail below with reference to the accompanying drawings. However, those skilled in the art will understand that many technical details have been provided in the various embodiments of this utility model to facilitate a better understanding of this application. However, the technical solutions claimed in the claims of this application can be implemented even without these technical details and with various variations and modifications based on the following embodiments.

[0024] The embodiments of this utility model relate to a fabric lifting and ironing device, such as... Figure 1 and Figure 2 As shown, it includes:

[0025] In this embodiment, an iron frame 1 is provided on the fabric lifting and ironing device, and the iron frame 1 is part of the main body in this embodiment.

[0026] A control box 4 is set on one side of the iron frame 1. The controller 4 can precisely control the movement of the fabric lifting mechanism according to the set program. When the fabric is about to be bonded, the controller 4 issues a command to lift the fabric lifting mechanism to the appropriate bonding position. When the fabric is in the appropriate connection position, the controller 4 controls the device to perform the heat sealing operation according to the preset parameters, realizing the roll changing and heat sealing operation, saving manpower and improving production efficiency.

[0027] Solenoid valve 9 is installed below control box 4. Solenoid valve 9 has a fast response speed and more precise control capability, which enables the device to operate efficiently and stably, reduces errors and delays in manual operation, improves production efficiency, and ensures the consistency of quality for each fabric lifting and ironing.

[0028] A fabric lifting and ironing structure 12 is installed on the iron frame 1, and the control box 4 controls the fabric lifting and ironing structure 12 to lift and iron the fabric.

[0029] In this embodiment, a fabric lifting and ironing structure 12 is set on the iron frame 1. The control box 4 controls the fabric lifting and ironing structure 12 to lift and iron the fabric, which can effectively improve production efficiency and reduce production costs. It can achieve the advantages of low cost, easy operation, high safety and low environmental requirements. It solves the technical problem in the prior art that the machine does not stop during the bonding process, and the next roll of fabric needs to be connected before the first roll of fabric is bonded. When the fabric is about to run out, the machine needs to be stopped and the new roll of fabric needs to be connected to the old roll manually. This not only consumes a lot of time for stopping the machine, threading the fabric and aligning, resulting in frequent interruptions in the production process and high labor costs, but also seriously affects the overall production efficiency. Moreover, during the manual fabric splicing process, the splicing quality often varies greatly due to the influence of the operator's skill level, fatigue level and attention.

[0030] To achieve the above-mentioned technical effects, such as Figure 2As shown, the fabric lifting and ironing structure 12 includes:

[0031] Several first cylinders 2 are installed on the feet of the iron frame 1. The first cylinders 2 have a large output force, which can push heavier parts or overcome greater resistance. They can be used to lift the fabric or non-woven fabric that needs to be bonded, ensuring that the fabric is bonded tightly and the connection is stable.

[0032] Several second cylinders 10 are installed on the left and right sides of the iron frame 1. The second cylinders 10 are flexible, have a fast response speed, and occupy little space. The first cylinder 2 and the second cylinder 10 are linked to one end of the hot-pressing plate 8. When changing the fabric or non-woven fabric, two rolls of fabric or non-woven fabric can be glued together to make the composite process continuous and improve the accuracy and efficiency of the operation.

[0033] A heat-sealing plate 8 is connected to the second cylinder 10. The heat-sealing plate 8 can not only transfer heat evenly, making the bonding uniform and flat, improving bonding stability and consistency, and improving product quality, but also can heat up and cool down quickly, completing the heat-sealing in a short time and improving production efficiency.

[0034] To achieve the above-mentioned technical effects, such as Figure 1 As shown, roller 3 is installed on the iron frame 1. Roller 3 acts as a driving component to transport the fabric, push, carry and guide the fabric forward at a uniform speed, and ensure its stable transfer to the heat exchange position.

[0035] To achieve the above-mentioned technical effects, such as Figure 1 As shown, a cylinder switch 5 is installed on the control box 4, which can control the start and stop of the cylinder.

[0036] To achieve the above-mentioned technical effects, such as Figure 2 As shown, several air pipes 6 are connected to the bottom of the control box 4. The air pipes 6 are connected to several first cylinders 2, several second cylinders 10 and solenoid valves 9.

[0037] To achieve the above-mentioned technical effects, such as Figure 1 and 2 As shown, the solenoid valve 9 is pneumatically connected to the first cylinder 2 and the second cylinder 10. The solenoid valve 9 controls the on / off state and flow direction of compressed air. In conjunction with the control box 4, it controls the first cylinder 2 and the second cylinder 10 according to a preset program, so as to achieve precise execution of the fabric lifting and ironing actions, thereby improving efficiency and quality.

[0038] To achieve the above-mentioned technical effects, such as Figure 1 As shown, the solenoid valve 9 is electrically connected to the control box 4. The control box 4 can precisely adjust the solenoid valve 9's operating time, frequency, and other parameters to ensure the device operates accurately and efficiently.

[0039] To achieve the above-mentioned technical effects, such as Figure 3As shown, heating wires 11 are installed at both ends of the heat-sealing plate 8. When energized, they generate heat, which heats up the heat-sealing plate 8, enabling the fabric, adhesive powder and non-woven fabric to bond together. The arrangement at both ends of the heat-sealing plate 8 helps to distribute heat evenly, ensure consistent heat-sealing effect, improve bonding quality, and the heat-sealing plate 8 can also quickly reach the set temperature, reduce preheating time and improve production efficiency.

[0040] Those skilled in the art will understand that the above embodiments are specific examples of implementing the present invention, and in practical applications, various changes can be made to them in form and detail without departing from the spirit and scope of the present invention.

Claims

1. A fabric lifting and fusing apparatus, characterized by, include: Iron frame, the iron frame is installed on the fabric lifting and ironing device; The control box is installed on one side of the iron frame; A solenoid valve is installed below the control box; A fabric lifting and ironing structure is installed on the iron frame, and the control box controls the fabric lifting and ironing structure to lift and iron the fabric.

2. The fabric lifting fusing device according to claim 1, wherein The fabric lifting and hot-stitching structure includes: The first cylinder, several of which are mounted on the legs of the iron frame; The second cylinder is installed on the left and right sides of the iron frame. A heat-sealing plate is connected to the second cylinder.

3. The fabric lifting fusing device according to claim 1, wherein Rollers are installed on the iron frame.

4. The fabric lifting fusing device according to claim 1, wherein A cylinder switch is installed on the control box.

5. The fabric lifting fusing device according to claim 1, wherein, Several air pipes are connected to the bottom of the control box, and the air pipes are connected to several first cylinders, several second cylinders and solenoid valves.

6. The fabric lifting fusing device according to claim 2, wherein, The solenoid valve is pneumatically connected to the first cylinder and the second cylinder.

7. The fabric lifting fusing device according to claim 1, wherein, The solenoid valve is electrically connected to the control box.

8. The fabric lifting fusing device according to claim 2, wherein, Heating wires are installed at both ends of the heat-sealing plate.

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