A new wire feeding mechanism

By designing multiple wire feeding modules and horizontally mounted drive cylinders, combined with gear transmission and synchronous belt transmission, the problems of existing wire feeding devices being limited to single wire feeding and having poor structural compactness have been solved, thus realizing multi-wire feeding and a compact wire feeding mechanism.

CN224590407UActive Publication Date: 2026-08-04DONGGUAN RUILING AUTOMATION EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGGUAN RUILING AUTOMATION EQUIP CO LTD
Filing Date
2025-08-19
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

Existing automatic wire feeding devices can only feed single wires, have poor structural compactness, and the cylinder's movement direction is perpendicular to the wire feeding direction, thus occupying a large space.

Method used

A novel wire feeding mechanism is designed, which employs multiple wire feeding modules, with the drive cylinder installed laterally and its movement direction consistent with the wire feeding direction. The lower wire feeding roller is directly mounted on the drive shaft, and multiple wires are fed through gear transmission and synchronous belt transmission.

Benefits of technology

It enables multi-wire conveying, has a compact structure, reduces space occupation, and improves the novelty and compactness of the wire feeding device's structural design.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a novel wire feeding mechanism. A drive motor is mounted on a fixed base, and a base top plate is located at the upper end of the fixed base. Several wire feeding modules are arranged sequentially from left to right on the base top plate. A drive shaft is rotatably mounted on the rear end of the base top plate, and the drive motor is connected to the drive shaft. Corresponding to each wire feeding module, a lower wire feeding roller is fitted onto the drive shaft to prevent rotation. Each wire feeding module includes a wire block, a movable swing arm, an upper wire feeding roller, and a drive cylinder for forward and backward movement. The wire block is screwed onto the upper surface of the base top plate and has wire holes. The fixed end of the movable swing arm is rotatably mounted on the rear end of the wire block, and the upper wire feeding roller is rotatably mounted on the free end of the movable swing arm. The front end of the cylinder body of the drive cylinder is hinged to the wire block, and the outer end of the piston rod of the drive cylinder is hinged to the movable swing arm. This utility model has the advantages of novel structural design, good compactness, and the ability to transport multiple wires.
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Description

Technical Field

[0001] This utility model relates to the technical field of wire conveying devices, and in particular to a novel wire feeding mechanism. Background Technology

[0002] The patent number is ZL202223091035. X. The patent title is: "An Automatic Wire Feeding Device," a Chinese utility model patent, which specifically discloses the following technical solution: An automatic wire feeding device includes a cylinder, rollers, a fixed frame, a chain, a cabinet, a drive sprocket, a coupling, a cylindrical gear, a driven sprocket, and a reduction motor. The reduction motor is installed at the bottom inside the cabinet, and its output shaft is connected to the drive sprocket. A dual-shaft clutch is fixedly installed on the top of the cabinet. One end of the dual-shaft clutch is connected to the driven sprocket, and the other end is connected to the coupling. The drive sprocket and the driven sprocket are driven by a chain. A mounting bracket is fixedly installed on the top of the cabinet. A lower bearing plate is fixedly installed at the lower front of the mounting bracket. Two horizontally arranged rollers are installed on the lower bearing plate. A coupling is connected to the rollers on the lower bearing plate through a cylindrical gear. A cylinder mounting plate is installed at the upper front of the mounting bracket. A cylinder is fixedly installed on the cylinder mounting plate. The lower end of the cylinder piston is fixedly connected to a cylinder connecting plate. An upper bearing plate is installed on one side of the cylinder connecting plate. Two horizontally arranged rollers are installed on the upper bearing plate. The rollers on the upper bearing plate correspond vertically to the rollers on the lower bearing plate.

[0003] When the above-mentioned automatic wire feeding device performs the wire feeding action, the cylinder drives the cylinder connecting plate and the upper bearing plate to descend, so that the roller group composed of the rollers on the upper bearing plate and the rollers on the lower bearing plate presses the wire tightly. The geared motor drives the cylindrical gear to rotate through the chain transmission mechanism. The cylindrical gear drives the rollers on the lower bearing plate to rotate, thus moving the wire.

[0004] It should be noted that the aforementioned automatic wire feeding device still has the following shortcomings, specifically: Defect 1: It can only feed one wire, not multiple wires. Defect 2: The upper bearing plate is driven by a cylinder to achieve lifting and lowering, and the direction of cylinder movement is perpendicular to the direction of wire conveying. Also, the rollers on the lower bearing plate are deviated from the cylindrical gear. The above structural design increases the overall space occupied and the structure is not compact. Utility Model Content

[0005] The purpose of this utility model is to provide a novel wire feeding mechanism that addresses the shortcomings of existing technologies. This novel wire feeding mechanism has a novel structural design, a compact structure, and is capable of conveying multiple wires.

[0006] To achieve the above objectives, this utility model is implemented through the following technical solution.

[0007] A novel wire feeding mechanism includes a fixed base, a drive motor mounted on the fixed base, and a base top plate arranged horizontally at the upper end of the fixed base. The base top plate is equipped with several wire feeding modules arranged at intervals from left to right. The base is fixed to the rear end side of the base top plate and a drive shaft extending horizontally in the left and right direction is rotatably installed. The drive motor is connected to the drive shaft. The drive shaft is equipped with a lower wire feeding roller for each wire feeding module to prevent rotation. The wire feeding module includes a wire block, a movable swing arm, an upper wire feeding roller, and a drive cylinder for back-and-forth movement. The wire block is screwed and fastened to the upper surface of the base plate, and the wire block has a wire hole that completely penetrates along the front-and-back direction. The fixed end of the movable swing arm is rotatably mounted on the rear end of the wire block, and the upper wire feeding roller is rotatably mounted on the free end of the movable swing arm. The front end of the cylinder body of the drive cylinder is hinged to the wire block, and the outer end of the piston rod of the drive cylinder is hinged to the movable swing arm.

[0008] The drive shaft is equipped with a first drive gear for each of the wire feeding modules to prevent rotation. The rear end of the conductor block is pivotally connected to a second drive gear and a third drive gear. The free end of the drive swing arm is pivotally connected to a fourth drive gear that is coaxially arranged and rotates synchronously with the upper wire feeding roller. The fourth drive gear, the third drive gear, the second drive gear, and the corresponding first drive gear mesh in sequence. The fixed end of the drive swing arm is pivotally connected to the rear end of the conductor block, and the pivot position of the fixed end of the drive swing arm is the same as the pivot position of the third drive gear.

[0009] The upper surface of the conductor block is screwed with a fixed hinge seat corresponding to each of the driving cylinders, and the front end of the cylinder body of each driving cylinder is screwed with a movable hinge seat. Each fixed hinge seat is hinged to the corresponding movable hinge seat.

[0010] Each of the movable swing arms is provided with an upwardly extending drive arm, and the piston rod of each drive cylinder is provided with a cylinder connector at its outer end. Each cylinder connector is hinged to the corresponding drive arm.

[0011] The power output shaft of the drive motor is connected to the drive shaft via a synchronous belt drive mechanism, a gear drive mechanism, or a chain drive mechanism.

[0012] The drive motor is a servo motor.

[0013] The upper end of the fixed base is equipped with a fixed crossbar on the rear end side of the wire feeding module, and the fixed crossbar is equipped with a wire sleeve for each wire feeding module.

[0014] Compared with the prior art, the present invention has the following beneficial effects, specifically: 1. This utility model has multiple wire feeding modules, that is, this utility model can realize the feeding of multiple wires; 2. The drive cylinder is horizontally mounted on the wire block, and the drive cylinder moves back and forth, meaning the direction of the drive cylinder's movement is consistent with the wire conveying direction; furthermore, this invention directly mounts the lower wire feeding roller onto the drive shaft. Compared to existing technologies, this invention has a more compact structure. 3. Therefore, the novel wire feeding mechanism of this utility model has the advantages of novel structural design, good structural compactness and the ability to transport multiple wires. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings, but the embodiments in the drawings do not constitute any limitation on the present invention.

[0016] Figure 1 This is a schematic diagram of the structure of this utility model.

[0017] Figure 2 This is an exploded view of the present invention.

[0018] Figure 3 for Figure 2 A magnified view of a portion of the image.

[0019] Figure 4 This is a schematic diagram of the wire feeding module of this utility model.

[0020] exist Figures 1 to 4 This includes: 1-Fixed base; 11-Base top plate; 2-Drive motor; 3-Wire feeding module; 31-Wire block; 32-Modible swing arm; 321-Drive arm; 33-Upper wire feeding roller; 34-Drive cylinder; 341-Cylinder connector; 35-Second drive gear; 36-Third drive gear; 37-Fourth drive gear; 41-Drive shaft; 42-Lower wire feeding roller; 43-First drive gear; 51-Fixed hinge seat; 52-Modible hinge seat; 6-Fixed crossbar; 7-Wire sleeve. Detailed Implementation

[0021] The present invention will now be described in conjunction with specific embodiments.

[0022] Example 1, as Figure 1 and Figure 2 As shown, a novel wire feeding mechanism includes a fixed base 1, a drive motor 2 mounted on the fixed base 1, and a base top plate 11 arranged horizontally at the upper end of the fixed base 1. It should be noted that the drive motor 2 in this embodiment can be a servo motor.

[0023] Among them, such as Figures 1 to 4 As shown, the base top plate 11 is equipped with several wire feeding modules 3 arranged sequentially from left to right. A drive shaft 41 extending horizontally in the left-right direction is rotatably mounted on the rear end side of the base 1 on the base top plate 11. The drive motor 2 is driven and connected to the drive shaft 41. For each wire feeding module 3, a lower wire feeding roller 42 is fitted on the drive shaft 41 to prevent rotation. The lower wire feeding roller 42 can be connected to the drive shaft 41 to prevent rotation via an anti-rotation key. It should be noted that the power output shaft of the drive motor 2 is driven and connected to the drive shaft 41 via a synchronous belt drive mechanism, a gear drive mechanism, or a chain drive mechanism.

[0024] Furthermore, such as Figure 3 and Figure 4 As shown, the wire feeding module 3 includes a wire block 31, a movable swing arm 32, an upper wire feeding roller 33, and a drive cylinder 34 that moves back and forth. The wire block 31 is screwed and fastened to the upper surface of the base top plate 11, and the wire block 31 has a wire hole that completely penetrates along the front and back direction. The fixed end of the movable swing arm 32 is rotatably mounted on the rear end of the wire block 31, and the upper wire feeding roller 33 is rotatably mounted on the free end of the movable swing arm 32. The front end of the cylinder body of the drive cylinder 34 is hinged to the wire block 31, and the outer end of the piston rod of the drive cylinder 34 is hinged to the movable swing arm 32.

[0025] In the wire feeding module 3 of this embodiment, the wire passes through the wire hole of the wire block 31, which guides the wire to ensure it passes accurately between the upper wire feeding roller 33 and the lower wire feeding roller 42. The drive cylinder 34 drives the movable swing arm 32 to swing, pressing the wire between the upper wire feeding roller 33 and the lower wire feeding roller 42. The drive motor 2 drives the drive shaft 41 to rotate, and the lower wire feeding roller 42 rotates synchronously with the drive shaft 41. Under the power of the drive motor 2 and the drive cylinder 34, the wire is fed from front to back. When it is necessary to stop the wire feeding action, the drive cylinder 34 drives the movable swing arm 32 to swing, causing the upper wire feeding roller 33 to move away from the lower wire feeding roller 42.

[0026] It should be emphasized that the novel wire feeding mechanism of this embodiment has multiple wire feeding modules 3, that is, this embodiment can realize the feeding of multiple wires; in the process of realizing the feeding of multiple wires, each wire passes through the wire hole of one of the wire blocks 31, and the feeding start and stop of the corresponding wire can be controlled by controlling the action of the drive cylinder 34.

[0027] It should be further emphasized that in this embodiment, the drive cylinder 34 is horizontally mounted on the wire block 31, and the drive cylinder 34 moves back and forth, that is, the direction of movement of the drive cylinder 34 is consistent with the direction of wire feeding; also, in this embodiment, the lower wire feeding roller 42 is directly mounted on the drive shaft 41. Compared with the prior art, the novel wire feeding mechanism of this embodiment has a more compact structure.

[0028] In summary, the novel wire feeding mechanism of this embodiment has the advantages of novel structural design, good structural compactness, and the ability to transport multiple wires through the above structural design. Example 2, as Figure 3 and Figure 4 As shown, the difference between this embodiment 2 and embodiment 1 is that: the drive shaft 41 is equipped with a first drive gear 43 for each wire feeding module 3 to prevent rotation; wherein, the first drive gear 43 can be connected to the drive shaft 41 to prevent rotation via an anti-rotation key.

[0029] In addition, the rear end of the wire block 31 is pivotally connected to the second drive gear 35 and the third drive gear 36, and the free end of the drive swing arm is pivotally connected to the fourth drive gear 37, which is coaxially arranged and rotates synchronously with the upper wire feeding roller 33. The fourth drive gear 37, the third drive gear 36, the second drive gear 35 and the corresponding first drive gear 43 mesh in sequence. The fixed end of the drive swing arm is pivotally connected to the rear end of the wire block 31, and the pivot position of the fixed end of the drive swing arm is the same as the pivot position of the third drive gear 36.

[0030] During the wire feeding process of the wire feeding module 3 in this embodiment 2, the wire is squeezed between the upper wire feeding roller 33 and the lower wire feeding roller 42. The first drive gear 43 rotates synchronously with the drive shaft 41. Since the first drive gear 43, the second drive gear 35, the third drive gear 36 and the fourth drive gear 37 mesh in sequence, that is, the first drive gear 43 and the fourth drive gear 37 rotate synchronously in opposite directions, thereby causing the upper wire feeding roller 33 and the lower wire feeding roller 42 to rotate synchronously in opposite directions. Example 3, as Figure 4 As shown, the difference between this embodiment 3 and embodiment 1 is that: the upper surface of the wire block 31 is screwed with a fixed hinge seat 51 corresponding to each driving cylinder 34, and the front end of the cylinder body of each driving cylinder 34 is screwed with a movable hinge seat 52, and each fixed hinge seat 51 is hinged to the corresponding movable hinge seat 52. Example 4, as Figure 3 and Figure 4 As shown, the difference between this embodiment four and embodiment one is that each movable swing arm 32 is provided with an upwardly extending drive arm 321, and the piston rod extension end of each drive cylinder 34 is respectively equipped with a cylinder connector 341, and each cylinder connector 341 is respectively hinged to the corresponding drive arm 321. Example 5, such as Figure 1 and Figure 2 As shown, the difference between this fifth embodiment and the first embodiment is that a fixed crossbar 6 is installed at the upper end of the fixed base 1 on the rear end side of the wire feeding module 3, and a wire sleeve 7 is installed on each wire feeding module 3 corresponding to the fixed crossbar 6.

[0031] In this embodiment, the conductor sleeve 7 is used to guide the wire being transported from front to back to ensure that the wire is transported in the required direction.

[0032] The above description is only a preferred embodiment of this utility model. For those skilled in the art, there will be changes in the specific implementation method and application scope based on the idea of ​​this utility model. The content of this specification should not be construed as a limitation of this utility model.

Claims

1. A novel wire feeding mechanism, comprising a fixed base (1), a drive motor (2) mounted on the fixed base (1), and a base top plate (11) arranged horizontally at the upper end of the fixed base (1). characterized in that The base top plate (11) is equipped with several wire feeding modules (3) arranged sequentially from left to right. The fixed base (1) is rotatably mounted on the rear end side of the base top plate (11) with a drive shaft (41) extending horizontally in the left and right direction. The drive motor (2) is connected to the drive shaft (41) for driving. The drive shaft (41) is equipped with a lower wire feeding roller (42) for each wire feeding module (3) to prevent rotation. The wire feeding module (3) includes a wire block (31), a movable swing arm (32), an upper wire feeding roller (33), and a drive cylinder (34) that moves back and forth. The wire block (31) is screwed and fastened to the upper surface of the base top plate (11), and the wire block (31) has a wire hole that runs through the entire length of the wire in the front and back direction. The fixed end of the movable swing arm (32) is rotatably mounted on the rear end of the wire block (31), and the upper wire feeding roller (33) is rotatably mounted on the free end of the movable swing arm (32). The front end of the cylinder body of the drive cylinder (34) is hinged to the wire block (31), and the outer end of the piston rod of the drive cylinder (34) is hinged to the movable swing arm (32).

2. A novel wire feeding mechanism as claimed in claim 1, wherein: The drive shaft (41) is equipped with a first drive gear (43) for each of the wire feeding modules (3) to prevent rotation. The rear end of the conductor block (31) is pivotally connected to a second drive gear (35) and a third drive gear (36). The free end of the drive arm is pivotally connected to a fourth drive gear (37) that is coaxially arranged with and rotates synchronously with the upper wire feeding roller (33). The fourth drive gear (37), the third drive gear (36), the second drive gear (35), and the corresponding first drive gear (43) mesh in sequence. The fixed end of the drive arm is pivotally connected to the rear end of the conductor block (31), and the pivot position of the fixed end of the drive arm is the same as the pivot position of the third drive gear (36).

3. A novel wire feeding mechanism as claimed in claim 1, wherein: The upper surface of the conductor block (31) is screwed with a fixed hinge seat (51) corresponding to each of the driving cylinders (34), and the front end of the cylinder body of each driving cylinder (34) is screwed with a movable hinge seat (52). Each fixed hinge seat (51) is hinged to the corresponding movable hinge seat (52).

4. A novel wire feeding mechanism as claimed in claim 1, wherein: Each of the movable swing arms (32) is provided with an upwardly extending drive arm (321), and the piston rod of each drive cylinder (34) is provided with a cylinder connector (341) at the outer end, and each cylinder connector (341) is hinged to the corresponding drive arm (321).

5. A novel wire feeding mechanism as claimed in claim 1, wherein: The power output shaft of the drive motor (2) is connected to the drive shaft (41) via a synchronous belt drive mechanism, a gear drive mechanism or a chain drive mechanism.

6. A novel wire feeding mechanism as claimed in claim 1, wherein: The drive motor (2) is a servo motor.

7. A novel wire feeding mechanism as claimed in any one of claims 1 to 6, characterized in that: The upper end of the fixed base (1) is equipped with a fixed crossbar (6) on the rear end side of the wire feeding module (3), and the fixed crossbar (6) is equipped with a wire sleeve (7) for each wire feeding module (3).