A device for preparing water permeable bricks using solid waste materials

Abstract

The utility model provides a device for preparing water permeable brick with solid waste material belongs to the technical field of building material preparation, including bearing mechanism, including bearing platform, set up in the pusher subassembly of bearing platform top, set up in the turnover of the blanking assembly of bearing platform opening, the die box of adaptation installation in the inboard of turnover blanking assembly, and a plurality of recesses that are opened in the die box top, mechanical hand mechanism, including fixed mounting in the rotating seat of bearing platform bottom. The utility model discloses through the water flow that the recess is spouted to the recess through the water spray board after the turnover blanking assembly completes water permeable brick blank unloading, can timely, effectively remove the solid waste material, impurity etc. of remaining in the recess, keep the clean inside recess, prevent the performance of coating in the recess in the follow -up production of residual material, and then prolong the service life of coating, guarantee the good working condition of die box, provide strong support for the continuous stable production high quality water permeable brick.

Description

Technical Field

[0001] This utility model belongs to the technical field of building material preparation, specifically relating to a device for preparing permeable bricks using solid waste materials. Background Technology

[0002] In recent years, with the acceleration of urbanization and the booming development of the construction industry, the amount of various solid waste materials generated has also increased, such as construction waste and industrial slag. If these solid wastes are not properly handled, they will not only occupy a large amount of land resources, but also cause serious pollution to the environment. Traditional permeable brick preparation methods rely on natural raw materials, which not only exacerbates resource consumption, but also does not conform to the concept of sustainable development. Therefore, devices that can use solid waste materials to prepare permeable bricks can realize the effective utilization of solid waste resources, alleviate environmental pressure, and meet the needs of urban construction for environmentally friendly building materials.

[0003] Currently, after permeable bricks are formed, the demolding process sometimes becomes difficult. This may be due to the inner wall of the mold not being smooth enough or the demolding mechanism being poorly designed. If demolding is not smooth, it can easily damage the bricks and affect the yield. In addition, wear and tear on the mold after long-term use may also increase the difficulty of demolding. Utility Model Content

[0004] The purpose of this invention is to provide an apparatus for preparing permeable bricks using solid waste materials, thereby addressing the problems mentioned in the background section.

[0005] To achieve the above objectives, this utility model provides the following technical solution: An apparatus for preparing permeable bricks using solid waste materials, comprising: The support mechanism includes a support platform, a pushing component disposed on the top of the support platform, a flipping and unloading component disposed at the opening of the support platform, a mold box adapted to be installed inside the flipping and unloading component, and a number of grooves opened on the top of the mold box. The robotic arm mechanism includes a rotating base fixedly mounted on the bottom of the support platform, a large robotic arm fixedly mounted on the output end of the rotating base, and a small robotic arm rotatably mounted on the output end of the large robotic arm.

[0006] As a preferred embodiment of the present invention, the robotic arm mechanism further includes a flushing pump fixedly installed at the bottom of the robotic arm, and a water spray plate fixedly installed on the outside of the flushing pump.

[0007] As a preferred embodiment of the present invention, the bearing mechanism further includes a support platform fixedly installed on the top of the bearing platform, a drive motor fixedly installed on the top of the support platform, a pusher fixedly installed on the output end of the drive motor, and a pressing plate fixedly installed on the bottom of the pusher.

[0008] As a preferred embodiment of this utility model, the flipping and unloading assembly includes a drive guide rail fixedly installed on the top of the support platform, a drive sleeve movably sleeved on the top of the drive guide rail, a shaft seat fixedly installed on the top of the drive sleeve, and a drive shaft rotatably installed in the inner cavity of the shaft seat.

[0009] As a preferred embodiment of this utility model, the flipping and unloading assembly further includes a bearing seat fixedly installed inside the drive shaft and a positioning plate fixedly installed inside the bearing seat. The outer side of the mold box is engaged with the concave plate provided inside the positioning plate by a protruding locking strip for positioning.

[0010] As a preferred embodiment of the present invention, the pushing assembly includes a mounting base fixedly installed on the top of the support platform, and a cylinder fixedly installed on the top of the mounting base.

[0011] As a preferred embodiment of the present invention, the pushing assembly further includes a pushing rod movably mounted on the pushing end of the cylinder, a limiting sleeve movably sleeved on the end of the pushing rod, and the limiting sleeve being fixedly mounted on the outside of the mold box.

[0012] Compared with the prior art, the beneficial effects of this utility model are: after the permeable brick blank is fed by the flipping feeding component, water is sprayed into the groove by the water spraying plate, which can remove the residual solid waste materials and impurities in the groove in a timely and effective manner, keep the inside of the groove clean, prevent the residual substances from affecting the performance of the coating in the groove in subsequent production, thereby extending the service life of the coating, ensuring the good working condition of the mold box, and providing strong support for the continuous and stable production of high-quality permeable bricks. Attached Figure Description

[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a bottom view of the overall structure of this utility model; Figure 3 This is a schematic diagram of the pushing component structure of this utility model; Figure 4 This is a schematic diagram of the mold box structure of this utility model after it has been flipped over; Figure 5 For the present utility model Figure 1 Enlarged view of the structure at point A in the middle.

[0014] In the diagram: 100, bearing mechanism; 101, bearing platform; 102, pushing assembly; 102a, mounting base; 102b, cylinder; 102c, pushing rod; 102d, limiting sleeve; 103, flipping and unloading assembly; 103a, drive guide rail; 103b, drive sliding sleeve; 103c, shaft seat; 103d, drive rotating shaft; 103e, bearing seat; 103f, positioning plate; 104, mold box; 105, groove; 106, support platform; 107, drive motor; 108, pusher; 109, pressing plate; 200, robotic arm mechanism; 201, rotating seat; 202, robotic arm; 203, robotic forearm; 204, flushing pump; 205, water spray plate. Detailed Implementation

[0015] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0016] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0017] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0018] Example Reference Figures 1-5 This is an embodiment of the present invention, which provides an apparatus for preparing permeable bricks using solid waste materials, comprising: The support mechanism 100 includes a support plate 101, a push assembly 102 disposed on the top of the support plate 101, a flipping and unloading assembly 103 disposed at the opening of the support plate 101, a mold box 104 adapted to be installed inside the flipping and unloading assembly 103, and a plurality of grooves 105 formed on the top of the mold box 104. The robotic arm mechanism 200 includes a rotating base 201 fixedly installed at the bottom of the support platform 101, a large robotic arm 202 fixedly installed at the output end of the rotating base 201, and a small robotic arm 203 rotatably installed at the output end of the large robotic arm 202.

[0019] The supporting mechanism 100, the robotic arm mechanism 200 and other components work together to form an efficient permeable brick preparation system. The supporting platform 101 serves as a basic support component, providing a stable installation platform for the pushing component 102, the flipping and unloading component 103, the mold box 104 and other components, ensuring that each component can work together precisely and improving the stability and reliability of the preparation process.

[0020] Specifically, the robotic arm mechanism 200 also includes a flushing pump 204 fixedly installed at the bottom of the robotic arm 203, and a water spray plate 205 fixedly installed on the outside of the flushing pump 204.

[0021] In particular, after the bricks are fed by the flipping and feeding component 103, the flushing pump 204 can directly clean the groove 105 of the mold box 104 through the water spray plate 205. This design is of great significance because it can remove the solid waste materials and other impurities remaining in the groove 105 in a timely manner, ensuring the cleanliness of the groove 105. The cleanliness of the groove 105 is crucial for its internal coating, avoiding the erosion and damage of the coating by impurities, thereby effectively improving the service life of the coating, reducing the maintenance cost of the equipment, and improving the overall production efficiency and product quality.

[0022] Furthermore, the support mechanism 100 also includes a support platform 106 fixedly installed on the top of the support platform 101, a drive motor 107 fixedly installed on the top of the support platform 106, a pusher 108 fixedly installed on the output end of the drive motor 107, and a pressing plate 109 fixedly installed on the bottom of the pusher 108.

[0023] Among them, the support platform 106 on the top of the bearing plate 101 provides stable support for the drive motor 107. The pusher 108 at the output end of the drive motor 107 can move under the drive of the drive motor 107. The pressing plate 109 fixedly installed at the bottom of the pusher 108 can press the solid waste material in the mold box 104. This structural design ensures the stability and reliability of the pressing process and helps to improve the molding quality of permeable bricks.

[0024] Preferably, the flipping and unloading assembly 103 includes a drive guide rail 103a fixedly mounted on the top of the support platform 101, a drive sleeve 103b movably sleeved on the top of the drive guide rail 103a, a shaft seat 103c fixedly mounted on the top of the drive sleeve 103b, and a drive shaft 103d rotatably mounted in the inner cavity of the shaft seat 103c. The flipping and unloading assembly 103 also includes a bearing seat 103e fixedly mounted on the inner side of the drive shaft 103d and a positioning plate 103f fixedly mounted on the inner side of the bearing seat 103e. The outer side of the mold box 104 is engaged with the concave plate provided on the inner side of the positioning plate 103f by a protruding locking strip for positioning.

[0025] The cooperation between the drive guide rail 103a and the drive sleeve 103b allows the drive sleeve 103b to slide flexibly on the drive guide rail 103a, thereby driving the movement of components such as the bearing seat 103c and the drive shaft 103d. The rotation of the drive shaft 103d enables the mold box 104 to rotate and flip, realizing the feeding operation of permeable bricks. The setting of the bearing seat 103e and the positioning plate 103f not only ensures the stable rotation of the drive shaft 103d, but also achieves the precise positioning of the mold box 104 through the mutual engagement of the protruding locking strip on the outside of the mold box 104 and the inner concave plate of the positioning plate 103f. This precise positioning method makes the mold box 104 more stable during installation and use, and facilitates subsequent operation and maintenance.

[0026] Furthermore, the pushing assembly 102 includes a mounting base 102a fixedly mounted on the top of the support platform 101, and a cylinder 102b fixedly mounted on the top of the mounting base 102a. The pushing assembly 102 also includes a pushing rod 102c movably mounted on the pushing end of the cylinder 102b, and a limiting sleeve 102d movably sleeved on the end of the pushing rod 102c. The limiting sleeve 102d is fixedly mounted on the outside of the mold box 104.

[0027] In the push assembly 102, the mounting base 102a provides a stable mounting foundation for the cylinder 102b. The push rod 102c, which is movably mounted on the push end of the cylinder 102b, can achieve linear motion under the drive of the cylinder 102b, thereby pushing the mold box 104. The limiting sleeve 102d, which is movably sleeved on the end of the push rod 102c and fixedly installed on the outside of the mold box 104, plays a key limiting role. It can prevent the push rod 102c from being pushed excessively, avoid damage to the mold box 104, and ensure the safety and stability of the equipment operation.

[0028] In use, first, the solid waste material is placed in the groove 105 of the mold box 104. The mold box 104 is positioned at the opening of the support plate 101 by engaging with the inner concave plate of the positioning plate 103f of the flipping and unloading assembly 103 through the outer protruding locking strip. The cylinder 102b of the pushing assembly 102 pushes the pushing rod 102c to push the mold box 104. Next, the drive motor 107 drives the pusher 108, causing the pressing plate 109 to press the solid waste material in the mold box 104 to form a permeable brick blank. After that, the drive sleeve 103b of the flipping and unloading assembly 103 slides on the drive guide rail 103a, driving the drive shaft 103d and the mold box 104 to flip and unload the material. Finally, the robotic arm mechanism 200 adjusts its position by rotating the base 201, the robotic arm 202 and the robotic forearm 203, and uses the flushing pump 204 and the water spray plate 205 to clean the groove 105 of the mold box 104, completing one work cycle.

[0029] In summary, in the bearing mechanism 100, the bearing platform 101 provides stable support for each component, the pushing component 102 can accurately push the mold box 104, the flipping and unloading component 103 achieves efficient unloading and accurately positions the mold box 104 through the positioning plate 103f, the robotic arm mechanism 200 operates flexibly through the rotating seat 201, the robotic arm 202 and the robotic arm 203, and the flushing pump 204 and the water spray plate 205 at its bottom can clean the groove 105 of the mold box 104 to ensure cleanliness. The support platform 106, the drive motor 107, the pusher 108 and the pressing plate 109 work together to ensure the pressing effect of solid waste materials, improve the molding quality of permeable bricks, and improve overall production efficiency and product quality while reducing equipment maintenance costs.

[0030] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0031] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0032] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0033] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An apparatus for preparing permeable bricks using solid waste materials, characterized in that: include, The support mechanism (100) includes a support plate (101), a pushing component (102) disposed on the top of the support plate (101), a flipping and unloading component (103) disposed at the opening of the support plate (101), a mold box (104) adapted to be installed inside the flipping and unloading component (103), and a plurality of grooves (105) opened on the top of the mold box (104). The robotic arm mechanism (200) includes a rotating seat (201) fixedly installed at the bottom of the support platform (101), a robotic arm (202) fixedly installed at the output end at the bottom of the rotating seat (201), and a robotic forearm (203) rotatably installed at the output end of the robotic arm (202).

2. The apparatus for preparing permeable bricks using solid waste materials according to claim 1, characterized in that: The robotic arm mechanism (200) also includes a flushing pump (204) fixedly installed at the bottom of the robotic arm (203), and a water spray plate (205) fixedly installed on the outside of the flushing pump (204).

3. The apparatus for preparing permeable bricks using solid waste materials according to claim 2, characterized in that: The bearing mechanism (100) further includes a support platform (106) fixedly installed on the top of the bearing platform (101), a drive motor (107) fixedly installed on the top of the support platform (106), a pusher (108) fixedly installed on the output end of the drive motor (107), and a pressing plate (109) fixedly installed on the bottom of the pusher (108).

4. The apparatus for preparing permeable bricks using solid waste materials according to claim 3, characterized in that: The flipping and unloading assembly (103) includes a drive guide rail (103a) fixedly installed on the top of the support platform (101), a drive sleeve (103b) movably sleeved on the top of the drive guide rail (103a), a bearing seat (103c) fixedly installed on the top of the drive sleeve (103b), and a drive shaft (103d) rotatably installed in the inner cavity of the bearing seat (103c).

5. The apparatus for preparing permeable bricks using solid waste materials according to claim 4, characterized in that: The flipping and unloading assembly (103) also includes a bearing seat (103e) fixedly installed inside the drive shaft (103d) and a positioning plate (103f) fixedly installed inside the bearing seat (103e). The outer side of the mold box (104) is engaged with the concave plate provided inside the positioning plate (103f) by a protruding locking strip for positioning.

6. The apparatus for preparing permeable bricks using solid waste materials according to claim 5, characterized in that: The pushing assembly (102) includes a mounting base (102a) fixedly mounted on the top of the support platform (101) and a cylinder (102b) fixedly mounted on the top of the mounting base (102a).

7. The apparatus for preparing permeable bricks using solid waste materials according to claim 6, characterized in that: The pushing assembly (102) further includes a pushing rod (102c) movably mounted on the pushing end of the cylinder (102b), and a limiting sleeve (102d) movably sleeved on the end of the pushing rod (102c), and the limiting sleeve (102d) is fixedly mounted on the outside of the mold box (104).

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