A liftable palletizer

CN224604167UActive Publication Date: 2026-08-07ZHENJIANG ZHICANG TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHENJIANG ZHICANG TECHNOLOGY CO LTD
Filing Date
2025-06-06
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0005]本实用新型的目的在于提供一种可升降的码垛机,以解决上述背景技术中提出的目前码垛时需要逐层堆放货物,码垛机不能动态调整高度,仅能通过机械臂频繁进行大范围垂直运动,增加了能耗和磨损的问题

Benefits of technology

1、该一种可升降的码垛机,通过设置的调节组件,采用电动推杆作为动力源确保了驱动力的线性输出与精准控制,配合刚性连接的移动板与移动齿条实现无间隙动力传递;齿轮齿条啮合副的优化设计完美实现了直线运动与旋转运动的高效转换,通过多级传动结构显著提升了系统的定位精度;升降杆与套筒组成的导向机构有效抑制了运动过程中的侧向偏移,保障了升降过程的平稳性;整套系统融合了刚性传动与柔性调节的优势,兼具高精度定位与强负载能力的特点,不仅能够快速响应不同高度货物的码垛需求,更在长期运行中展现出卓越的可靠性与稳定性,充分满足了现代化智能码垛作业对设备性能的严苛要求。

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Abstract

The utility model relates to a stacking technology field especially relates to a liftable stacking machine, including bottom plate and stacking machine body, be provided with adjusting structure on the bottom plate, the stacking machine body installs on adjusting structure, be provided with fixed structure on the bottom plate, this liftable stacking machine passes through the adjusting assembly that sets up, adopts electric push rod as power source to ensure the linear output and accurate control of driving force, and the gapless power transmission of cooperation rigid connection's moving plate and moving rack is realized, the optimization design of gear and rack meshing pair has realized the efficient conversion of linear motion and rotary motion perfectly, through multistage transmission structure has improved the positioning accuracy of system remarkably, the guide mechanism that the lifting rod and sleeve constitute has effectively suppressed the lateral deviation in the movement process, has guaranteed the stability of lifting process, the whole system has fused the advantage of rigid transmission and flexible adjustment, has the characteristics of high-precision positioning and strong load capacity.
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Description

Technical Field

[0001] This utility model relates to the field of palletizing technology, and in particular to a palletizing machine that can be raised and lowered. Background Technology

[0002] Packaging palletizers can neatly and automatically stack (or unstack) packaged goods of different shapes and sizes onto pallets (or production lines, etc.). To fully utilize the pallet area and ensure the stability of stacked materials, the robot is equipped with a material stacking sequence and arrangement setter. It can meet various needs, from low to high speeds, from packaging bags to cartons, and from stacking one product to stacking multiple different products. It is widely used in product handling and palletizing, and is applied in various fields such as automotive, logistics, home appliances, pharmaceuticals, and food and beverage.

[0003] A Chinese utility model disclosure (CN220097842U) discloses a freely movable palletizing robot, specifically comprising a main body, a movable base below the main body, and a waist section, upper arm, lower arm, and base. The base is located at the lower end of the waist section. The movable base has slots and grooves, and the base and slots are inserted into each other. A locking pin is slidably engaged in the groove, and a limit block is rotatably set on the locking pin. The base also has a locking groove. Combined with brake wheels, the robot's four sides are effectively and stably supported, improving the positioning stability after movement. By symmetrically setting elastic locking and rotation limiting structures between the base and the movable base on the main body, the robot can be easily disassembled from the movable base, improving the ease of disassembly between the robot and the movable base.

[0004] The aforementioned patent also has the following problems: when palletizing, goods need to be stacked layer by layer, and the palletizer cannot dynamically adjust its height. It can only perform large-scale vertical movements frequently through the robotic arm, which increases energy consumption and wear. Utility Model Content

[0005] The purpose of this invention is to provide a height-adjustable palletizer to solve the problems mentioned in the background art, which require stacking goods layer by layer during palletizing, and the palletizer cannot dynamically adjust its height. It can only perform large-scale vertical movements frequently through the robotic arm, which increases energy consumption and wear.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a liftable palletizer, including a base plate and a palletizer body, wherein an adjustment structure is provided on the base plate, the palletizer body is mounted on the adjustment structure, and a fixing structure is provided on the base plate; The adjustment structure includes a sleeve, a lifting rod, a lifting plate, a bracket, a rotating shaft, a first gear, a fixed frame, a movable rack, an electric push rod, a movable plate, a second gear, a support frame, and a lifting rack. The sleeve is mounted on the base plate, the lifting rod is movably mounted inside the sleeve, the lifting plate is mounted on the lifting rod, the bracket is mounted on the base plate, the rotating shaft is movably mounted on the bracket, the first gear is mounted on the rotating shaft, the fixed frame is mounted on the base plate, the movable rack is movably mounted on the fixed frame, the electric push rod is mounted on the fixed frame, the movable plate is mounted on the drive end of the electric push rod and is connected to the movable rack, the second gear is mounted on the rotating shaft, the support frame is mounted on the base plate, and the lifting rack is movably mounted on the support frame and is connected to the lifting plate.

[0007] Preferably, the lifting rod is adapted to the sleeve, and the fixing frame is provided with reinforcing ribs.

[0008] Preferably, the electric push rod is fixed to the fixed frame by bolts, and the lifting rack is adapted to the support frame.

[0009] Preferably, the fixing structure includes a placement frame, a movable block, a connecting frame, a rotating threaded rod, a first bevel gear, a rotating shaft, a second bevel gear, a mounting frame, a sliding block, a rotating threaded rod, a stabilizing frame, a rotating frame, an auxiliary wheel, a slot, a movable wheel, and an abutment plate. The placement frame is mounted on the base plate, the movable block is movably mounted on the placement frame, the connecting frame is mounted on the placement frame, the rotating threaded rod is movably mounted on the connecting frame and movably connected to the movable block, the first bevel gear is mounted on the rotating threaded rod, and the rotating shaft is movably mounted on the placement frame. The second bevel gear is mounted on the rotating shaft and meshes with the first bevel gear. The mounting bracket is mounted on the placement bracket. The sliding block is movably mounted on the mounting bracket. The rotating threaded rod is movably mounted on the mounting bracket and is movably connected to the sliding block. The stabilizing bracket is mounted on the mounting bracket. The rotating bracket is movably mounted on the mounting bracket. The auxiliary wheel is mounted on the rotating bracket and abuts against the sliding block. The slot is provided on the moving block. The moving wheel is mounted on the base plate. The abutment plate is mounted on the moving block.

[0010] Preferably, the placement rack is adapted to the movable block, and the abutment plate has anti-slip texture on the side wall away from the movable block.

[0011] Preferably, the connecting frame is provided with reinforcing ribs, and the slots are provided with a plurality of them.

[0012] Preferably, the rotating shaft is provided with a rotating plate, and the end of the rotating threaded rod away from the sliding block is provided with a rotating handle.

[0013] Compared with the prior art, the beneficial effects of this utility model are: 1. This liftable palletizer, through its adjustable components, uses an electric push rod as a power source to ensure linear output and precise control of driving force. Combined with a rigidly connected moving plate and rack, it achieves backlash-free power transmission. The optimized design of the gear and rack meshing pair perfectly realizes the efficient conversion between linear and rotary motion. The multi-stage transmission structure significantly improves the system's positioning accuracy. The guide mechanism composed of the lifting rod and sleeve effectively suppresses lateral deviation during movement, ensuring the smoothness of the lifting process. The entire system integrates the advantages of rigid transmission and flexible adjustment, possessing both high-precision positioning and strong load-bearing capacity. It can not only quickly respond to the palletizing needs of goods of different heights but also demonstrates excellent reliability and stability during long-term operation, fully meeting the stringent performance requirements of modern intelligent palletizing operations.

[0014] 2. This liftable palletizer, through its fixed components, employs a composite mechanism of bevel gear pairs and threaded transmission to ensure the accuracy and reliability of power transmission during position adjustment. The synergistic effect of the moving wheels and auxiliary wheels gives the equipment flexible mobility, while the precise cooperation between the rotating frame and the slot achieves a quick locking function. The unique abutment plate pressure holding mechanism, combined with a multi-directional constraint design, gives the equipment excellent stability during operation. The entire system cleverly integrates the dual advantages of convenient movement and stable positioning, meeting the flexibility requirements of workstation adjustment while ensuring structural rigidity during high-intensity palletizing operations, effectively improving the equipment's working efficiency and operational safety. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the structure of this utility model from another perspective; Figure 3 This is a partial cross-sectional view of the placement rack of this utility model; Figure 4 This is a schematic diagram of the support frame and lifting rack of this utility model. In the diagram: 1. Base plate; 2. Adjustment structure; 201. Sleeve; 202. Lifting rod; 203. Lifting plate; 204. Bracket; 205. Rotating shaft; 206. First gear; 207. Fixed frame; 208. Moving rack; 209. Electric push rod; 210. Moving plate; 211. Second gear; 212. Support frame; 213. Lifting rack; 3. Fixed structure; 301. Placement frame; 302. Moving block; 303. Connecting frame; 304. Rotating threaded rod; 305. First bevel gear; 306. Rotating shaft; 307. Second bevel gear; 308. Mounting frame; 309. Sliding block; 310. Rotating threaded rod; 311. Stabilizing frame; 312. Rotating frame; 313. Auxiliary wheel; 314. Slot; 315. Abutment plate; 316. Moving wheel; 4. Palletizer body. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0017] Please see Figure 1-4 The present invention provides a technical solution: a liftable palletizer, including a base plate 1 and a palletizer body 4, wherein an adjustment structure 2 is provided on the base plate 1, the palletizer body 4 is installed on the adjustment structure 2, and a fixing structure 3 is provided on the base plate 1. The adjusting structure 2 includes a sleeve 201, a lifting rod 202, a lifting plate 203, a bracket 204, a rotating shaft 205, a first gear 206, a fixed frame 207, a movable rack 208, an electric push rod 209, a movable plate 210, a second gear 211, a support frame 212, and a lifting rack 213. The sleeve 201 is mounted on the base plate 1, the lifting rod 202 is movably mounted inside the sleeve 201, the lifting plate 203 is mounted on the lifting rod 202, the bracket 204 is mounted on the base plate 1, the rotating shaft 205 is movably mounted on the bracket 204, the first gear 206 is mounted on the rotating shaft 205, and the fixed frame 207 is mounted on the base plate 1. On plate 1, the movable rack 208 is movably mounted on the fixed frame 207, the electric push rod 209 is mounted on the fixed frame 207, the movable plate 210 is mounted on the driving end of the electric push rod 209 and is connected to the movable rack 208, the second gear 211 is mounted on the rotating shaft 205, the support frame 212 is mounted on the base plate 1, the lifting rack 213 is movably mounted on the support frame 212 and is connected to the lifting plate 203, and several sleeves 201 and lifting rods 202 are provided. During the palletizing operation, in order to adapt to the needs of goods with different stacking heights, the height of the palletizer body 4 needs to be precisely adjusted. The electric push rod 209, as the core driving element, directly drives the movable plate 210 to generate axial displacement through its linear output. The movable plate 210 and the movable rack 208 are rigidly connected, driving the movable rack 208 to slide smoothly along the guide structure of the fixed frame 207. The moving rack 208 and the first gear 206 form a precision meshing pair, converting linear motion into circular motion of the rotating shaft 205, which is stably supported by the bracket 204. The second gear 211 rotates synchronously with the rotating shaft 205 and forms another meshing transmission with the lifting rack 213, converting the rotational motion back into the vertical motion of the lifting rack 213. The lifting rack 213, through a rigid connection, drives the lifting plate 203 to be precisely positioned vertically, while the lifting rod 202 guides the movement within the sleeve 201, ensuring a smooth and deviation-free lifting process. This transmission adopts a multi-stage motion conversion design, ensuring sufficient transmission accuracy and providing the necessary structural rigidity, enabling the palletizer to adapt to height adjustment requirements under different working conditions.

[0018] Furthermore, the lifting rod 202 is adapted to the sleeve 201, and the fixing frame 207 is provided with reinforcing ribs. The adapted lifting rod 202 moves stably within the sleeve 201, and the reinforcing ribs increase the stability of the fixing frame 207.

[0019] Furthermore, the electric push rod 209 is fixed to the fixed frame 207 by bolts, and the lifting rack 213 is adapted to the support frame 212. The electric push rod 209, which is fixed by bolts, is easy to install and remove on the fixed frame 207, and the adapted lifting rack 213 moves stably on the support frame 212.

[0020] Furthermore, the fixing structure 3 includes a placement frame 301, a moving block 302, a connecting frame 303, a rotating threaded rod 304, a first bevel gear 305, a rotating shaft 306, a second bevel gear 307, a mounting frame 308, a sliding block 309, a rotating threaded rod 310, a stabilizing frame 311, a rotating frame 312, an auxiliary wheel 313, a slot 314, a moving wheel 316, and an abutment plate 315. The placement frame 301 is mounted on the base plate 1, the moving block 302 is movably mounted on the placement frame 301, the connecting frame 303 is mounted on the placement frame 301, the rotating threaded rod 304 is movably mounted on the connecting frame 303 and is movably connected to the moving block 302, the first bevel gear 305 is mounted on the rotating threaded rod 304, the rotating shaft 306 is movably mounted on the placement frame 301, and the second bevel gear 307 is mounted on the rotating shaft 308. The second bevel gear 307 meshes with the first bevel gear 305. The mounting frame 308 is mounted on the placement frame 301. The sliding block 309 is movably mounted on the mounting frame 308. The rotating threaded rod 310 is movably mounted on the mounting frame 308 and is movably connected to the sliding block 309. The stabilizing frame 311 is mounted on the mounting frame 308. The rotating frame 312 is movably mounted on the mounting frame 308. The auxiliary wheel 313 is mounted on the rotating frame 312 and abuts against the sliding block 309. The slot 314 is provided on the moving block 302. The moving wheel 316 is mounted on the base plate 1. The abutment plate 315 is mounted on the moving block 302. When it is necessary to adjust the overall position of the palletizer, the operator can use the moving wheel 316 to flexibly move the device until it reaches the predetermined work position. At this time, the rotation of the drive shaft 306 causes the second bevel gear 307, which is linked to it, to rotate synchronously. This, in turn, drives the first bevel gear 305 to rotate the threaded rod 304 through the bevel gear pair transmission. The rotation of the threaded rod 304 causes the moving block 302 to make a precise linear displacement along the placement frame 301, and the abutment plate 315, which is fixed to it, moves accordingly until it forms a stable contact with the working surface. To further enhance the system rigidity, the threaded rod 310 can be adjusted synchronously, causing it to rotate within the mounting frame 308 and push the sliding block 309 to move. The auxiliary wheel 313 on the sliding block 309 rotates smoothly during the movement, causing the rotating frame 312 to produce a compound motion: one end extends away from the mounting frame 308 via the auxiliary wheel 313, while the other end retracts towards the mounting frame 308, ultimately causing the end of the rotating frame 312 to precisely engage with the slot 314 on the moving block 302. This linkage mechanism achieves complete locking of the moving block 302 through multiple mechanical constraints, ensuring that the contact plate 315 maintains constant contact pressure with the working surface, thus providing a solid foundation for stability in the palletizing operation.While ensuring ease of movement, it achieves absolute stability while in operation.

[0021] Furthermore, the placement rack 301 is adapted to the moving block 302, and the side wall of the abutment plate 315 away from the moving block 302 is provided with anti-slip texture. The adapted moving block 302 moves more stably within the placement rack 301. The anti-slip texture increases the friction when the abutment plate 315 contacts the placement plane, making the abutment plate 315 more stable when it is limited.

[0022] Furthermore, the connecting frame 303 is provided with reinforcing ribs, and several slots 314 are provided. The reinforcing ribs increase the stability of the connecting frame 303. Several slots 314 are equally spaced on the moving block 302. Several slots 314 facilitate the use of the rotating frame 312 to limit the position of the abutment plate 315 at different positions.

[0023] Furthermore, a rotating plate is provided on the rotating shaft 306, and a rotating handle is provided at the end of the rotating threaded rod 310 away from the sliding block 309. The rotating plate can easily drive the rotating shaft 306 to rotate, and the rotating handle can easily drive the rotating threaded rod 310 to rotate.

[0024] Working Principle: When the overall position of the palletizer needs to be adjusted, the operator can use the moving wheels 316 to flexibly move the device until it reaches the predetermined work position. At this time, the rotating shaft 306 is driven to rotate, causing the linked second bevel gear 307 to rotate synchronously. This, in turn, drives the first bevel gear 305 to rotate the threaded rod 304 through the bevel gear pair transmission. The rotation of the threaded rod 304 causes the moving block 302 to make precise linear displacement along the placement frame 301, and the fixed abutment plate 315 moves accordingly until it forms stable contact with the working surface. To further enhance the system rigidity, the threaded rod 310 can be adjusted synchronously, causing it to rotate within the mounting frame 308 and push the sliding block 309 to produce displacement. The auxiliary wheel 313 on the sliding block 309 rotates smoothly during movement, driving the rotating frame 312 to generate a compound motion: one end extends away from the mounting frame 308 via the auxiliary wheel 313, while the other end retracts towards the mounting frame 308, ultimately causing the end of the rotating frame 312 to precisely engage with the slot 314 on the moving block 302. This linkage mechanism achieves complete locking of the moving block 302 through multiple mechanical constraints, ensuring that the contact plate 315 maintains constant contact pressure with the working surface, thus providing a solid foundation for stability in palletizing operations. While ensuring convenient movement, it achieves absolute stability in the working state. During palletizing operations, to adapt to the needs of goods with different stacking heights, precise height adjustment of the palletizer body 4 is required. The electric push rod 209, as the core driving element, directly drives the moving plate 210 to generate axial displacement through its linear output. The moving plate 210 and the moving rack 208 are rigidly connected, driving the moving rack 208 to slide smoothly along the guide structure of the fixed frame 207. The moving rack 208 and the first gear 206 form a precision meshing pair, converting linear motion into circular motion of the rotating shaft 205, which is stably supported by the bracket 204. The second gear 211 rotates synchronously with the rotating shaft 205 and forms another meshing transmission with the lifting rack 213, converting the rotational motion back into the vertical motion of the lifting rack 213. The lifting rack 213, through a rigid connection, drives the lifting plate 203 to be precisely positioned vertically, while the lifting rod 202 guides the movement within the sleeve 201, ensuring a smooth and deviation-free lifting process. This transmission adopts a multi-stage motion conversion design, ensuring sufficient transmission accuracy and providing the necessary structural rigidity, enabling the palletizer to adapt to height adjustment requirements under different working conditions.

[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A liftable palletizer, comprising a base plate (1) and a palletizer body (4), characterized in that: An adjustment structure (2) is provided on the base plate (1), the palletizer body (4) is installed on the adjustment structure (2), and a fixing structure (3) is provided on the base plate (1). The adjustment structure (2) includes a sleeve (201), a lifting rod (202), a lifting plate (203), a bracket (204), a rotating shaft (205), a first gear (206), a fixed frame (207), a movable rack (208), an electric push rod (209), a movable plate (210), a second gear (211), a support frame (212), and a lifting rack (213). The sleeve (201) is mounted on the base plate (1), the lifting rod (202) is movably mounted inside the sleeve (201), the lifting plate (203) is mounted on the lifting rod (202), the bracket (204) is mounted on the base plate (1), and the rotating shaft (205) is movably mounted on the bracket (204). The first gear (206) is mounted on the rotating shaft (205), the fixed frame (207) is mounted on the base plate (1), the movable rack (208) is movably mounted on the fixed frame (207), the electric push rod (209) is mounted on the fixed frame (207), the movable plate (210) is mounted on the driving end of the electric push rod (209) and the movable plate (210) is connected to the movable rack (208), the second gear (211) is mounted on the rotating shaft (205), the support frame (212) is mounted on the base plate (1), the lifting rack (213) is movably mounted on the support frame (212) and the lifting rack (213) is connected to the lifting plate (203).

2. The liftable palletizer according to claim 1, characterized in that: The lifting rod (202) is adapted to the sleeve (201), and the fixing frame (207) is provided with reinforcing ribs.

3. The liftable palletizer according to claim 1, characterized in that: The electric push rod (209) is fixed to the fixed frame (207) by bolts, and the lifting rack (213) is adapted to the support frame (212).

4. A liftable palletizer according to claim 1, characterized in that: The fixed structure (3) includes a placement frame (301), a movable block (302), a connecting frame (303), a rotating threaded rod (304), a first bevel gear (305), a rotating shaft (306), a second bevel gear (307), a mounting frame (308), a sliding block (309), a rotating threaded rod (310), a stabilizing frame (311), a rotating frame (312), an auxiliary wheel (313), a slot (314), a movable wheel (316), and an abutment plate (315). 1) The movable block (302) is movably mounted on the base plate (1), the connecting frame (303) is mounted on the placing frame (301), the rotating threaded rod (304) is movably mounted on the connecting frame (303) and the rotating threaded rod (304) is movably connected to the movable block (302), the first bevel gear (305) is mounted on the rotating threaded rod (304), and the rotating shaft (306) is movably mounted on the placing frame. On (301), the second bevel gear (307) is mounted on the rotating shaft (306) and meshes with the first bevel gear (305). The mounting bracket (308) is mounted on the placement bracket (301). The sliding block (309) is movably mounted on the mounting bracket (308). The rotating threaded rod (310) is movably mounted on the mounting bracket (308) and is movably connected to the sliding block (309). The stabilizing frame (311) is mounted on the mounting frame (308), the rotating frame (312) is movably mounted on the mounting frame (308), the auxiliary wheel (313) is mounted on the rotating frame (312) and the auxiliary wheel (313) abuts against the sliding block (309), the slot (314) is provided on the moving block (302), the moving wheel (316) is mounted on the base plate (1), and the abutting plate (315) is mounted on the moving block (302).

5. A liftable palletizer according to claim 4, characterized in that: The placement rack (301) is adapted to the moving block (302), and the abutment plate (315) has anti-slip texture on the side wall away from the moving block (302).

6. A liftable palletizer according to claim 4, characterized in that: The connecting frame (303) is provided with reinforcing ribs, and the slot (314) is provided with several slots.

7. A liftable palletizer according to claim 4, characterized in that: A rotating plate is provided on the rotating shaft (306), and a rotating handle is provided at the end of the rotating threaded rod (310) away from the sliding block (309).

Citation Information

Patent Citations

  • Robot palletizer capable of freely moving

    CN220097842U