A device for preventing deformation of welded pipe rolls

CN224615479UActive Publication Date: 2026-08-11ZHEJIANG SHANYA PIPE IND CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-01
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0004]上述专利虽然通过锁紧机构的设置,通过锁紧机构及各零部件的互相配合,降低在焊接时卷管出现两端重量不一而出现挠度,保证芯轴与第二水平梁保持平行,提高焊接稳定性,但是在卷管焊接完毕后,往往会将卷管直接推出焊接架,使得卷管自由下坠至收纳箱,但在下坠过程中可能会由于碰撞导致卷管的端口出现磕碰,进而导致卷管出现变形,十分不利于提高卷管的加工质量

Benefits of technology

[0019]通过防变形组件的设置,能够通过各零部件的配合,提高卷管在焊接完毕后的收纳效果,避免卷管在自由下坠过程中导致外壁磕碰从而产生变形,通过转轴、下料板、滑座、受压滑杆等零部件的配合,能够在液压推杆上顶底座时,利用压板抵接受压滑杆,进而使得下料板受抵接在转轴外壁转动,使其对焊接完毕的卷管进行承托,通过导向使得卷管滑落至收纳箱内完成收纳,提高卷管的加工质量。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224615479U_ABST
    Figure CN224615479U_ABST
Patent Text Reader

Abstract

This utility model discloses a device for preventing deformation of welded coiled pipes, belonging to the field of welded coiled pipes. It includes a work frame, with a welding assembly installed at the top and an anti-deformation assembly on the side wall of the work frame. The anti-deformation assembly includes a material feed plate rotatably connected to the side wall of the work frame via a rotating shaft, and a slide block fixedly connected to the bottom of the work frame. A pressure-bearing slide rod is slidably connected to the inner wall of the slide block. Through the coordinated use of these devices, the storage effect of the coiled pipe after welding is improved, preventing deformation caused by the outer wall impact during the free fall of the coiled pipe. Through the cooperation of components such as the rotating shaft, material feed plate, slide block, and pressure-bearing slide rod, when the hydraulic push rod pushes against the base, the pressure plate abuts against the pressure-bearing slide rod, causing the material feed plate to rotate against the outer wall of the rotating shaft, supporting the welded coiled pipe. The guide allows the coiled pipe to slide into the storage box for storage, improving the processing quality of the coiled pipe.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of welded pipe rolling technology, specifically a device for preventing deformation of welded pipe rolling. Background Technology

[0002] Welded coiled pipe is a type of steel pipe made by rolling steel plates or strips into a tubular shape and then connecting the joints using welding processes (such as submerged arc welding, high-frequency welding, etc.). Its main difference from seamless steel pipe is that seamless steel pipe is formed by piercing and rolling steel billets, resulting in no joints; while welded coiled pipe relies on welding after the steel plate is rolled, resulting in one or more weld seams.

[0003] An investigation revealed that a Chinese utility model patent (publication number: CN209736937U) discloses a pipe joint welding device, comprising a base, a column, a first horizontal beam, a second horizontal beam, a mandrel, and a locking mechanism. Compared to existing technologies, this utility model involves inserting the pipe to be welded onto the mandrel from the end furthest from the column, with the joint facing upwards. The locking mechanism then secures the non-column end of the mandrel, maintaining a stable height difference between the non-column end and the second horizontal beam. A pressing mechanism on the second horizontal beam presses down on the pipe to be welded, ensuring full contact between the pipe and the negative electrode strip on the mandrel. Finally, the translation drive mechanism of the first horizontal beam drives the welding torch to weld the pipe joint. The locking mechanism prevents significant deflection deformation caused by the mandrel being supported at one end, ensuring the mandrel remains parallel to the second horizontal beam. This results in stable and reliable welding quality, high welding efficiency, and significantly reduced labor intensity for operators.

[0004] Although the aforementioned patent reduces the deflection caused by uneven weight at both ends of the rolled tube during welding by setting up a locking mechanism and cooperating with each component, ensuring that the mandrel remains parallel to the second horizontal beam and improving welding stability, after the rolled tube is welded, it is often pushed directly out of the welding frame, allowing it to fall freely into the storage box. However, during the fall, the ends of the rolled tube may be bumped due to collisions, leading to deformation of the rolled tube, which is very detrimental to improving the processing quality of the rolled tube.

[0005] Therefore, this utility model provides a device for preventing deformation of welded pipe coils to solve the above problems. Utility Model Content

[0006] (a) Technical problems to be solved

[0007] This utility model provides a device for preventing deformation of welded pipe rolls, which aims to solve the problems mentioned in the background art.

[0008] (II) Technical Solution

[0009] To achieve the above objectives, this utility model provides the following technical solution:

[0010] A device for preventing deformation of welded pipe rolls includes a work frame, a welding assembly installed at the top of the work frame, and anti-deformation components provided on the side walls of the work frame.

[0011] The anti-deformation component includes a material feeding plate rotatably connected to the side wall of the work frame via a rotating shaft. A slide block is fixedly connected to the bottom end of the work frame. A pressure-bearing slide rod is slidably connected to the inner wall of the slide block. A rubber plate is fixedly connected to the bottom end of the material feeding plate corresponding to the pressure-bearing slide rod.

[0012] As a preferred technical solution of this application, the anti-deformation component further includes a micro motor installed at the bottom of the feeding plate. The output end of the micro motor is fixedly sleeved with a feeding rod. The outer wall of the rubber plate is fixedly connected with a start button. The outer wall of the start button is electrically connected to the control end of the micro motor through a wire.

[0013] As a preferred technical solution of this application, the lower end of the pressure-bearing slide rod is rotatably connected to a pulley, and the number of pulleys is several; the upper end of the pressure-bearing slide rod is rotatably connected to a universal ball bearing.

[0014] As a preferred technical solution of this application, the welding assembly includes a hydraulic push rod installed at the bottom of the work frame, a pressure plate is fixedly sleeved on the outer wall of the output end of the hydraulic push rod, and a base is installed on the output end of the hydraulic push rod.

[0015] As a preferred technical solution of this application, the welding assembly further includes a retainer mounted on the top of the work stand, an electric push rod mounted on the inner wall of the retainer, and a side seat mounted on the output end of the electric push rod.

[0016] As a preferred technical solution of this application, the welding assembly further includes a stand fixedly connected to the top of the work frame, a welding machine is installed on the outer wall of the stand, and a hydraulic push cylinder is installed on the outer wall of the stand corresponding to the welding machine. The input end of the hydraulic push cylinder is fixedly connected to the output end of the hydraulic push rod through a hydraulic pipe.

[0017] As a preferred technical solution of this application, a limiting plate is fixedly connected to the upper top of the feeding plate, and ventilation holes are provided on the outer wall of the limiting plate.

[0018] (III) Beneficial Effects

[0019] By incorporating anti-deformation components, the coordinated operation of various parts enhances the storage efficiency of the welded tube, preventing deformation caused by impacts to the outer wall during free fall. The combination of components such as the rotating shaft, feeding plate, slide block, and pressure-bearing slide rod allows the pressure plate to abut against the pressure-bearing slide rod when the hydraulic push rod pushes against the base. This causes the feeding plate to rotate against the outer wall of the rotating shaft, supporting the welded tube and guiding it to slide into the storage box for final storage, thus improving the processing quality of the tube. Attached Figure Description

[0020] Figure 1 A schematic diagram of the overall structure of a device for preventing deformation of welded pipe rolls;

[0021] Figure 2 This is a schematic diagram of the hydraulic push rod in a device for preventing deformation of welded pipe rolls.

[0022] Figure 3 for Figure 2 Schematic diagram of the structure at point A;

[0023] Figure 4 This is a schematic diagram of the lateral seat in a welding pipe anti-deformation device.

[0024] In the picture:

[0025] 1. Work frame; 2. Rotary shaft; 3. Feed plate; 4. Slide seat; 5. Pressure slide rod; 6. Rubber plate; 7. Micro motor; 8. Feed lever; 9. Start button; 10. Wire; 11. Pulley; 12. Universal ball bearing; 13. Hydraulic push rod; 14. Pressure plate; 15. Base; 16. Cage; 17. Electric push rod; 18. Side seat; 19. Stand; 20. Welding machine; 21. Hydraulic push cylinder; 22. Hydraulic pipe; 23. Limit plate. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] This utility model provides a device for preventing deformation of welded pipe coils, such as... Figures 1-4 As shown, the welding coil anti-deformation device includes a work frame 1, a welding assembly is installed on the top of the work frame 1, and an anti-deformation assembly is provided on the side wall of the work frame 1.

[0028] The anti-deformation component includes a material feeding plate 3 rotatably connected to the side wall of the work frame 1 via a rotating shaft 2, a slide block 4 fixedly connected to the bottom end of the work frame 1, a pressure-bearing slide rod 5 slidably connected to the inner wall of the slide block 4, and a rubber plate 6 fixedly connected to the bottom end of the material feeding plate 3 corresponding to the pressure-bearing slide rod 5.

[0029] The anti-deformation component also includes a micro motor 7 installed at the bottom of the feed plate 3. The output end of the micro motor 7 is fixedly sleeved with a feeding rod 8. The outer wall of the rubber plate 6 is fixedly connected with a start button 9. The outer wall of the start button 9 is electrically connected to the control end of the micro motor 7 through a wire 10.

[0030] The lower end of the pressure-bearing slide rod 5 is rotatably connected to a pulley 11, and there are several pulleys 11. The upper end of the pressure-bearing slide rod 5 is rotatably connected to a universal ball bearing 12.

[0031] The welding assembly includes a hydraulic push rod 13 installed at the bottom of the work frame 1. A pressure plate 14 is fixedly sleeved on the outer wall of the output end of the hydraulic push rod 13, and a base 15 is installed on the output end of the hydraulic push rod 13.

[0032] Specifically, by setting up anti-deformation components, the quality of tube rolling can be improved through the cooperation of various parts, avoiding deformation caused by bumps during material feeding that would affect the processing quality. During processing, the operation of the hydraulic push rod 13 causes the pressure plate 14 at its output end to rise longitudinally, driving the base 15 to move. When the pressure plate 14 moves longitudinally, since the lower end of the work frame 1 is fixedly connected to the slide block 4, and the slide block 4 has a sliding pressure rod 5 inside, and the lower end of the pressure rod 5 is equipped with multiple pulleys 11, when the pressure rod 5 is pressed, it will slide inside the slide block 4. The material plate 3 moves laterally and is squeezed to rotate and lift on the outer wall of the rotating shaft 2. At the same time, when the pressure slide rod 5 slides, its end will abut against the start button 9 at the bottom of the rubber plate 6. The start button 9, together with the wire 10, controls the micro motor 7 to rotate, so that its output end drives the material guide rod 8 to rotate, thereby guiding the falling coil tube to slide into the designated storage box. This component has a simple structure and strong practicality. Through the synchronous operation of each component, it can avoid the phenomenon of the welded coil tube falling directly into the storage box and causing bumps and deformation, thus improving both processing quality and processing efficiency.

[0033] The welding assembly also includes a retainer 16 mounted on the top of the work stand 1, an electric push rod 17 mounted on the inner wall of the retainer 16, and a side seat 18 mounted on the output end of the electric push rod 17.

[0034] The welding assembly also includes a stand 19 fixedly connected to the top of the work frame 1. A welding machine 20 is installed on the outer wall of the stand 19. A hydraulic push cylinder 21 is installed on the outer wall of the stand 19 corresponding to the welding machine 20. The input end of the hydraulic push cylinder 21 is fixedly connected to the output end of the hydraulic push rod 13 through a hydraulic pipe 22.

[0035] A limiting plate 23 is fixedly connected to the top of the feeding plate 3, and ventilation holes are provided on the outer wall of the limiting plate 23.

[0036] Specifically, through the setting of the welding components, the plate can be quickly rolled into shape by the retainer 16 and the electric push rod 17 installed inside, in conjunction with the welding machine 20 on the outer wall of the upright frame 19. After the welding machine 20 finishes welding, the welded rolled tube can be pushed to the unloading plate 3 by the setting of the hydraulic push cylinder 21, thereby completing the processing procedure.

[0037] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A device for preventing deformation of welded pipe rolls, comprising a work frame (1), characterized in that: The upper top of the work frame (1) is equipped with a welding assembly, and the side wall of the work frame (1) is provided with an anti-deformation assembly. The anti-deformation component includes a material feeding plate (3) rotatably connected to the side wall of the work frame (1) via a rotating shaft (2). A slide block (4) is fixedly connected to the bottom end of the work frame (1). A pressure-bearing slide rod (5) is slidably connected to the inner wall of the slide block (4). A rubber plate (6) is fixedly connected to the bottom end of the material feeding plate (3) at the location corresponding to the pressure-bearing slide rod (5).

2. The welding coil anti-deformation device according to claim 1, characterized in that: The anti-deformation component also includes a micro motor (7) installed at the bottom of the feed plate (3). The output end of the micro motor (7) is fixedly sleeved with a feeding rod (8). The outer wall of the rubber plate (6) is fixedly connected with a start button (9). The outer wall of the start button (9) is electrically connected to the control end of the micro motor (7) through a wire (10).

3. The welding coil anti-deformation device according to claim 2, characterized in that: The lower end of the pressure-bearing slide rod (5) is rotatably connected to a pulley (11), and there are several pulleys (11). The upper end of the pressure-bearing slide rod (5) is rotatably connected to a universal ball bearing (12).

4. The welding coil anti-deformation device according to claim 1, characterized in that: The welding assembly includes a hydraulic push rod (13) installed at the bottom of the work frame (1), with a pressure plate (14) fixedly sleeved on the outer wall of the output end of the hydraulic push rod (13), and a base (15) installed on the output end of the hydraulic push rod (13).

5. The welding coil anti-deformation device according to claim 4, characterized in that: The welding assembly also includes a retainer (16) mounted on the top of the work stand (1), an electric push rod (17) mounted on the inner wall of the retainer (16), and a side seat (18) mounted on the output end of the electric push rod (17).

6. The welding coil anti-deformation device according to claim 5, characterized in that: The welding assembly also includes a stand (19) fixedly connected to the top of the work frame (1). A welding machine (20) is installed on the outer wall of the stand (19). A hydraulic push cylinder (21) is installed on the outer wall of the stand (19) corresponding to the welding machine (20). The input end of the hydraulic push cylinder (21) is fixedly connected to the output end of the hydraulic push rod (13) through a hydraulic pipe (22).

7. The welding coil anti-deformation device according to claim 1, characterized in that: The upper top of the feed plate (3) is fixedly connected to a limiting plate (23), and the outer wall of the limiting plate (23) is provided with ventilation holes.

Citation Information

Patent Citations

  • Reel pipe joint welding device

    CN209736937U