A paint shaker accessory
Patent Information
- Application Number
- CN202521272463.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-20
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-06-20
AI Technical Summary
[0005]本实用新型的目的在于提供一种涂料分散机辅助装置,以解决上述背景技术中提出的多数涂料分散机的搅拌桶采用万向轮作为移动部件,万向轮因缺乏有效的固定结构,无法为搅拌桶提供稳定支撑,在涂料分散过程中搅拌桶会产生晃动的问题
[0009]采用上述进一步方案的有益效果是,第一活动座和第二活动座分别设置于底座和顶板,为第二电动伸缩杆提供安装连接点,使第二电动伸缩杆能有效连接底座与顶板,为后续顶板的升降调节提供结构基础。
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Figure CN224640986U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of coating dispersion technology, specifically to an auxiliary device for a coating disperser. Background Technology
[0002] In the coating production process, the disperser is a core piece of equipment, and the performance of its auxiliary devices directly affects production efficiency and product quality.
[0003] Based on the above, the inventors have discovered the following problems: Currently, most coating dispersers use casters as moving parts for their mixing tanks. Due to the lack of an effective fixing structure, the casters cannot provide stable support for the mixing tank. During the coating dispersion process, the mixing tank will shake, which can easily cause the inner wall of the mixing tank to collide with the dispersing head, leading to equipment damage. Furthermore, during material discharge, the material is discharged only through the discharge pipe at the bottom of the mixing tank, which takes a long time. This greatly affects the production efficiency of enterprises during large-scale production.
[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and provided an auxiliary device for a coating disperser in order to achieve a more practical purpose. Utility Model Content
[0005] The purpose of this utility model is to provide an auxiliary device for a coating disperser, in order to solve the problem mentioned in the background art that most coating dispersers use casters as moving parts for their mixing tanks. Due to the lack of an effective fixing structure, the casters cannot provide stable support for the mixing tank, causing the mixing tank to shake during the coating dispersion process.
[0006] In view of the above problems, the technical solution proposed by this utility model is as follows:
[0007] An auxiliary device for a coating disperser includes an adjusting mechanism and a supporting mechanism. The adjusting mechanism includes a base, with support frames inserted on both sides of the upper end of the base. A mixing tank is rotatably connected between the upper ends of a pair of support frames. A sliding groove is formed at the bottom end of the opposing surfaces of the pair of support frames. A pair of retaining frames are fixedly installed on both sides of the base. A pair of support seats are slidably inserted inside each retaining frame. A connecting rod is fixedly installed between the upper ends of each pair of support seats. A first electric telescopic rod is fixedly installed on the outer side of each pair of support frames. The bottom end of the first electric telescopic rod is connected to the center of the upper end of each pair of connecting rods. The supporting mechanism includes a top plate, with both sides of the top plate slidably connected to a pair of sliding grooves. The top end of the top plate abuts against the bottom end of the mixing tank.
[0008] Furthermore, the support mechanism also includes a pair of first movable seats and a pair of second movable seats, the pair of first movable seats being respectively disposed on the inner sides of the base, and the pair of second movable seats being respectively disposed on the bottom sides of the top plate.
[0009] The beneficial effect of adopting the above-mentioned further solution is that the first movable seat and the second movable seat are respectively set on the base and the top plate, providing an installation connection point for the second electric telescopic rod, so that the second electric telescopic rod can effectively connect the base and the top plate, providing a structural basis for the subsequent lifting and adjustment of the top plate.
[0010] Furthermore, a second electric telescopic rod is hinged inside the first movable seat via a pin, and the other end of the second electric telescopic rod is hinged to the inside of the second movable seat via a pin.
[0011] The beneficial effect of adopting the above-mentioned further solution is that the two ends of the second electric telescopic rod are respectively hinged to the first movable seat and the second movable seat. Through the telescopic action, the top plate can be driven to slide up and down in the chute to adjust the height of the top plate, thereby adjusting the support position of the mixing tank. Moreover, when the mixing tank rotates to discharge materials, the top plate can be driven to descend without affecting the normal material discharge of the mixing tank.
[0012] Furthermore, a transmission box is fixedly installed on one side of the support frame, and a rotating shaft on one side of the mixing tank extends through the transmission box into the interior and is fitted with a worm gear.
[0013] The beneficial effect of adopting the above-mentioned further solution is that the transmission box provides installation space for the worm gear and worm, the rotating shaft of the mixing tank is fitted with the worm gear and extends into the transmission box, providing a transmission interface for the rotation of the mixing tank, so that power can be effectively transmitted to the mixing tank.
[0014] Furthermore, a worm is rotatably connected to the bottom end of the worm wheel inside the transmission box, and the worm wheel and the worm mesh with each other.
[0015] The beneficial effect of adopting the above-mentioned further solution is that the worm gear and the worm mesh with each other, which facilitates the rotation of the mixing tank. When it rotates to a certain angle, the self-locking property of the worm gear and the worm makes it convenient for the user to empty the paint in the mixing tank.
[0016] Furthermore, a servo motor is fixedly installed on the bottom side of the transmission box, and the output end of the servo motor is connected to the worm gear transmission.
[0017] The beneficial effect of adopting the above-mentioned further solution is that the servo motor provides power for the entire transmission system. It is connected to the worm gear drive and can control the rotation speed and direction of the worm gear, thereby adjusting the stirring speed and angle of the mixing tank. This makes it convenient for the user to rotate the mixing tank so that its opening faces downwards for easy material feeding.
[0018] Furthermore, omnidirectional wheels are fixedly installed at the four corners of the bottom of the base, and the bottom of the support base is truncated cone-shaped.
[0019] The advantages of adopting the above-mentioned further solutions are that the casters make the device easy to move and the position of the device can be flexibly adjusted; the frustum-shaped design at the bottom of the support increases the contact area with the ground or other supporting surfaces, improving the stability of the device when it is placed.
[0020] Compared with the prior art, the beneficial effects of this utility model are as follows: The auxiliary device for the coating disperser has a base that provides basic support for the adjustment mechanism. The support frame and the mixing tank constitute the mixing body. The mixing tank and the support frame are rotatably connected, which facilitates the user's unloading of the mixing tank later. The first electric telescopic rod drives the support seat to rise and fall synchronously through the connecting rod, which can support the base, so that the casters do not need to support the base, thereby improving the stability of the mixing tank during operation. The top plate of the support mechanism cooperates with the slide groove to support the mixing tank, further avoiding the shaking of the rotatably connected mixing tank during operation. The two ends of the second electric telescopic rod are respectively hinged to the first movable seat and the second movable seat. Through the telescopic action, the top plate can be driven to slide up and down in the slide groove to adjust the height of the top plate, thereby adjusting the support position of the mixing tank. When the mixing tank rotates to unload material, it can drive the top plate to fall down without affecting the normal unloading of the mixing tank. The servo motor provides power for the entire transmission system. It is connected to the worm gear transmission and can control the rotation speed and direction of the worm gear, thereby adjusting the mixing speed and angle of the mixing tank, making it convenient for the user to rotate the mixing tank so that its opening faces downward for easy unloading. Attached Figure Description
[0021] Figure 1 This is a three-dimensional structural diagram of the auxiliary device for the coating disperser disclosed in an embodiment of the present invention. Figure 1 ;
[0022] Figure 2 This is a three-dimensional structural diagram of the auxiliary device for the coating disperser disclosed in an embodiment of the present invention. Figure 2 ;
[0023] Figure 3 This is a three-dimensional structural diagram of the auxiliary device for the coating disperser disclosed in an embodiment of the present invention. Figure 3 ;
[0024] Figure 4 This is a side cross-sectional view of the transmission box of the auxiliary device for the coating disperser disclosed in an embodiment of this utility model.
[0025] In the diagram: 1. Adjustment mechanism; 101. Base; 102. Casters; 103. Support frame; 104. Mixing tank; 105. First electric telescopic rod; 106. Slide groove; 107. Transmission box; 108. Servo motor; 109. Connecting rod; 110. Cage; 111. Support seat; 112. Worm gear; 113. Worm; 2. Support mechanism; 201. First movable seat; 202. Top plate; 203. Second movable seat; 204. Second electric telescopic rod. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Please see Figures 1-4 This utility model provides a technical solution: an auxiliary device for a coating disperser, comprising an adjustment mechanism 1 and a support mechanism 2. The adjustment mechanism 1 includes a base 101, with support frames 103 inserted on both sides of the upper end of the base 101. A mixing tank 104 is rotatably connected between the upper ends of a pair of support frames 103. Sliding grooves 106 are formed at the bottom ends of the opposing surfaces of the pair of support frames 103. A pair of retainers 110 are fixedly installed on both sides of the base 101. A pair of support seats 111 are slidably inserted inside each retainer 110. A connecting rod 109 is fixedly installed between the upper ends of each pair of support seats 111. A first electric telescopic rod 105 is fixedly installed on the outer side of each pair of support frames 103. The bottom end of the first electric telescopic rod 105 is connected to the center of the upper end of each pair of connecting rods 109. The support mechanism 2 includes a top plate 2. 02. The top plate 202 is slidably connected to a pair of sliding grooves 106 on both sides. The top of the top plate 202 abuts against the bottom of the mixing tank 104. The base 101 of the adjusting mechanism 1 provides basic support. The support frame 103 and the mixing tank 104 constitute the mixing body. The mixing tank 104 is rotatably connected to the support frame 103, which facilitates the user to unload the material inside the mixing tank 104 later. The first electric telescopic rod 105 drives the support base 111 to rise and fall synchronously through the connecting rod 109, which can support the base 101, so that the caster wheel 102 does not need to support the base 101, thereby improving the stability of the mixing tank 104 when working. The top plate 202 of the support mechanism 2 cooperates with the sliding grooves 106 to support the mixing tank 104, further avoiding the shaking of the rotatably connected mixing tank 104 during operation.
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] Please see Figures 1-4The support mechanism 2 also includes a pair of first movable seats 201 and a pair of second movable seats 203. The pair of first movable seats 201 are respectively disposed on both sides of the interior of the base 101, and the pair of second movable seats 203 are respectively disposed on both sides of the bottom end of the top plate 202. A second electric telescopic rod 204 is hinged to the interior of the first movable seat 201 by a pin. The other end of the second electric telescopic rod 204 is hinged to the interior of the second movable seat 203 by a pin. A transmission box 107 is fixedly installed on one side of one of the support frames 103. A rotating shaft on one side of the mixing tank 104 extends through the transmission box 107 into the interior and is fitted with a worm gear 112. The interior of the transmission box 107 is located at the bottom end of the worm gear 112. A worm gear 113 is dynamically connected, and a worm wheel 112 meshes with the worm gear 113. A servo motor 108 is fixedly installed on the bottom side of the transmission box 107, and the output end of the servo motor 108 is connected to the worm gear 113. Universal wheels 102 are fixedly installed at the four corners of the bottom end of the base 101. The bottom end of the support base 111 is frustum-shaped. The first movable seat 201 and the second movable seat 203 are respectively set on the base 101 and the top plate 202, providing installation connection points for the second electric telescopic rod 204, enabling the second electric telescopic rod 204 to effectively connect the base 101 and the top plate 202, providing a structural basis for the subsequent lifting and adjustment of the top plate 202. The two ends of the second electric telescopic rod 204 are... The top plate 202 is not hinged to the first movable seat 201 or the second movable seat 203. Through telescopic movement, it can drive the top plate 202 to slide up and down within the slide groove 106, adjusting the height of the top plate 202 to adjust the support position on the mixing tank 104. When the mixing tank 104 rotates to discharge material, the top plate 202 can be lowered without affecting the normal material discharge of the mixing tank 104. The transmission box 107 provides installation space for the worm gear 112 and the worm 113. The rotating shaft of the mixing tank 104 is fitted with the worm gear 112 and extends into the transmission box 107, providing a transmission interface for the rotation of the mixing tank 104, enabling power to be effectively transmitted to the mixing tank 104. The worm gear 112 and the worm 113 mesh with each other, utilizing a convenient belt... The mixing tank 104 rotates. When it rotates to a certain angle, the self-locking property of the worm gear 112 and worm 113 allows the user to easily empty the paint from the mixing tank 104. The servo motor 108 provides power to the entire transmission system and is connected to the worm 113. It can control the rotation speed and direction of the worm 113, thereby adjusting the mixing speed and angle of the mixing tank 104. This allows the user to rotate the mixing tank 104 so that its opening faces downwards for easy material discharge. The casters 102 make the device easy to move and can flexibly adjust its position. The frustum-shaped design at the bottom of the support base 111 increases the contact area with the ground or other supporting surfaces, improving the stability of the device when placed.
[0030] Specifically, the working principle of this auxiliary device for the coating disperser is as follows: In use, the device is first moved to a suitable position using the casters 102 at the bottom of the base 101. Then, the first electric telescopic rod 105 is activated, which drives the connecting rod 109 and the support base 111 to descend, causing the frustum-shaped structure at the bottom of the support base 111 to contact the ground, thus providing stable support for the device. At this point, the casters 102 are no longer under stress, ensuring mixing stability. Next, the second electric telescopic rod 204 is activated, causing the top plate 202 to slide within the groove 106 of the support frame 103, allowing the top plate 202 to abut against the bottom of the mixing tank 104, further improving the mixing tank's stability. To ensure stability, the dispersing head is inserted into the mixing tank 104 to disperse and stir the coating inside. After stirring, the dispersing head is withdrawn from the mixing tank 104, and the first electric telescopic rod 105 controls the support base 111 to rise. After separating from the ground, the user uses the casters 102 to move the equipment to the unloading area. At this time, the servo motor 108 is started, and its power is transmitted to the worm gear 112 through the worm 113 in the transmission box 107. The worm gear 112 is sleeved on the rotating shaft on one side of the mixing tank 104, which can drive the mixing tank 104 to rotate, so that its opening gradually faces downward, thereby pouring out the coating inside.
[0031] It should be noted that all standard parts used in this application can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art and is common knowledge in the field. Furthermore, since this application is mainly used to protect mechanical devices, this application will not explain the control method and circuit connection in detail.
Claims
1. A paint shaker assist device characterized by, The system includes an adjustment mechanism (1) and a support mechanism (2). The adjustment mechanism (1) includes a base (101). Support frames (103) are inserted on both sides of the upper end of the base (101). A stirring tank (104) is rotatably connected between the upper ends of a pair of support frames (103). Sliding grooves (106) are opened at the bottom ends of the opposing surfaces of a pair of support frames (103). A pair of retainers (110) are fixedly installed on both sides of the base (101). A pair of support seats (111) are slidably inserted inside each retainer (110). A connecting rod (109) is fixedly installed between the upper ends of each pair of support seats (111), and a first electric telescopic rod (105) is fixedly installed on the outer side of each pair of support frames (103). The bottom end of the first electric telescopic rod (105) is connected to the center of the upper end of each pair of connecting rods (109). The support mechanism (2) includes a top plate (202), and the two sides of the top plate (202) are slidably connected to a pair of sliding grooves (106). The top end of the top plate (202) abuts against the bottom end of the mixing tank (104).
2. An auxiliary device for a paint shaker as defined in claim 1, characterized in that The support mechanism (2) further includes a pair of first movable seats (201) and a pair of second movable seats (203). The pair of first movable seats (201) are respectively disposed on the inner sides of the base (101), and the pair of second movable seats (203) are respectively disposed on the bottom sides of the top plate (202).
3. An auxiliary device for a paint shaker as defined in claim 2, characterized in that The first movable seat (201) is hinged to the inside by a pin, and the other end of the second electric telescopic rod (204) is hinged to the inside of the second movable seat (203) by a pin.
4. An auxiliary device for a paint shaker as defined in claim 1, wherein A transmission box (107) is fixedly installed on one side of one of the support frames (103), and a rotating shaft on one side of the mixing tank (104) extends through the transmission box (107) into the interior and is fitted with a worm gear (112).
5. An auxiliary device for a paint shaker as defined in claim 4, wherein The transmission box (107) is rotatably connected to the bottom end of the worm wheel (112) and the worm wheel (112) mesh with each other.
6. An auxiliary device for a paint shaker as defined in claim 5, wherein A servo motor (108) is fixedly installed on the bottom side of the transmission box (107), and the output end of the servo motor (108) is connected to the worm gear (113) for transmission.
7. An auxiliary device for a paint shaker as defined in claim 1, wherein The base (101) has casters (102) fixedly installed at the four corners of its bottom end, and the bottom end of the support base (111) is truncated cone-shaped.