A rubber deformation testing mechanism
Patent Information
- Application Number
- CN202521235043.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-17
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-06-17
AI Technical Summary
[0004]本实用新型提供一种橡胶形变测试机构,旨在解决上述背景技术提出的目前所使用的橡胶形变测试机构使用较为局限的问题
与现有技术相比,本方案提供的橡胶形变测试机构,可以对橡胶进行不同形式的形变监测,更好的满足对橡胶形变监测的需求,使用较为灵活。
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Figure CN224651028U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of rubber testing technology, and in particular relates to a rubber deformation testing mechanism. Background Technology
[0002] Rubber is a completely amorphous polymer with a molecular weight typically greater than several hundred thousand. It has a low glass transition temperature and exhibits high elasticity at room temperature.
[0003] To test the quality of rubber, it is necessary to test its deformation. Therefore, a rubber deformation testing mechanism is required. When using a rubber deformation testing mechanism, the two ends of the rubber are fixed and then stretched to test the deformation of the rubber under different tensile forces. However, it can only perform a single tensile deformation test on the rubber, which limits its application. Utility Model Content
[0004] This invention provides a rubber deformation testing mechanism, aiming to solve the problem of the limited application of currently used rubber deformation testing mechanisms as mentioned in the background art.
[0005] To solve the above problems, this utility model is implemented as follows: a rubber deformation testing mechanism includes: a frame and two tension seats and two compression seats symmetrically arranged on the frame; a moving mechanism mounted on the frame, the tension seats and the compression seats for moving the tension seats and the compression seats, wherein the moving mechanism is used to move one of the tension seats so that the two tension seats move away from each other to perform a tensile deformation test on the rubber, and the moving mechanism is also used to move one of the compression seats so that the two compression seats move closer to each other to perform a compression deformation test on the rubber.
[0006] Preferably, the moving mechanism includes: a first telescopic rod fixedly mounted on the frame; and a mounting plate fixedly mounted on the output shaft of the first telescopic rod, wherein the mounting plate is fixedly connected to one of the tension seats and the compression seats.
[0007] Preferably, the frame is provided with an adjustment mechanism for adjusting the usage position of one of the tension seats. The adjustment mechanism includes: a second telescopic rod disposed on the frame, the frame having an installation groove for installing the second telescopic rod, the second telescopic rod being located in the installation groove; and a placement plate fixedly installed at the bottom of the tension seat, the placement plate being fixedly connected to the output shaft of the second telescopic rod.
[0008] Preferably, both of the stretching seats are provided with a fixing mechanism for fixing the end of the rubber. The fixing mechanism includes: a placement frame fixedly installed on the stretching seat, on which a bidirectional lead screw is rotatably installed via a damping shaft; and two connecting blocks threaded onto the bidirectional lead screw, on which clamping blocks for clamping and fixing the rubber are fixedly installed.
[0009] Preferably, the clamping block is provided with a plurality of spikes, which are evenly distributed on the clamping block, and the spikes are used to clamp the end of the rubber.
[0010] Preferably, slide rods are symmetrically fixedly installed in the mounting groove, and the slide rods are slidably connected to the placement plate. The slide rods are used to limit the movement of the placement plate.
[0011] Preferably, the frame is provided with a guide mechanism for guiding the movement of the mounting plate, the guide mechanism comprising: a guide block fixedly mounted on the mounting plate; and a guide rod fixedly mounted on the frame, the guide rod and the guide block being slidably connected.
[0012] Preferably, the frame is symmetrically hinged with transparent glass doors, which are used to protect the rubber during deformation testing, and one of the compression seats is provided with a placement slot for placing the rubber sample.
[0013] Compared with related technologies, the rubber deformation testing mechanism provided by this utility model has the following advantages: Compared with existing technologies, the rubber deformation testing mechanism provided in this solution can monitor rubber deformation in different ways, better meet the needs of rubber deformation monitoring, and is more flexible in use. Attached Figure Description
[0014] Figure 1 This is a front view structural schematic diagram of a rubber deformation testing mechanism provided by this utility model; Figure 2 This is a schematic diagram of the front sectional view of the present invention; Figure 3 for Figure 2 An enlarged structural diagram of part A shown in the figure; Figure 4 for Figure 2 The diagram shows an enlarged view of part B.
[0015] Reference numerals: 1. Frame; 2. Tension seat; 3. Tension sensor; 4. Compression seat; 5. Pressure sensor; 6. First telescopic rod; 7. Mounting plate; 9. Second telescopic rod; 10. Placement plate; 11. Placement frame; 12. Bidirectional lead screw; 13. Connecting block; 14. Clamping block; 15. Spike; 16. Slide rod; 17. Guide block; 18. Guide rod. Detailed Implementation
[0016] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing description of the drawings are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings are used to distinguish different objects, not to describe a particular order; the terms "inner," "outer," "left," and "right" indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
[0017] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0018] This utility model embodiment provides a rubber deformation testing mechanism, such as... Figure 1-4 As shown, the rubber deformation testing mechanism includes: a frame 1 and two tension seats 2 and two compression seats 4 symmetrically arranged on the frame 1; a moving mechanism mounted on the frame 1, the tension seats 2 and the compression seats 4 for moving the tension seats 2 and the compression seats 4, wherein the moving mechanism is used to move one of the tension seats 2 so that the two tension seats 2 move away from each other to perform a tensile deformation test on the rubber, and the moving mechanism is used to move one of the compression seats 4 so that the two compression seats 4 move closer to each other to perform a compression deformation test on the rubber.
[0019] In this embodiment, firstly, one side of the device is provided with an OMRON model. The controller of the E5CC-QX2ASM-800 allows for the control and operation of the entire device. The controller's working principle is based on existing technology and will not be elaborated upon here. One tension seat 2 is equipped with a tension sensor 3 to monitor the tensile force applied to the rubber, and one compression seat 4 is equipped with a pressure sensor 5 to monitor the compressive force applied to the rubber. During tensile deformation testing, the rubber is fixed at both ends to the two tension seats 2. The controller activates a moving mechanism to move one of the tension seats 2 upwards, thus stretching the clamped rubber and applying tensile force to simulate a tensile condition. At this time, the HBMU9B tension sensor 3 monitors the magnitude of the tensile force in real time, thereby acquiring deformation data of the rubber under different tensile forces, and thus monitoring the deformation of the rubber under different tensile forces. Simultaneously, when monitoring the compression deformation of the rubber, the rubber sample is placed on the lower compression seat 4. Then, the controller activates a moving mechanism to move one of the compression seats 4 downwards, thereby applying pressure to the rubber to simulate a compression condition. The pressure sensor 5 is activated by the HBM... The U9C's pressure sensor 5 monitors the pressure in real time, thereby obtaining deformation data of the rubber under different pressure conditions. This allows for monitoring of the rubber's deformation under varying pressures, enabling tensile and compressive deformation tests. This significantly expands the testing capabilities, meeting the needs for monitoring different forms of rubber deformation. It has a wider range of applications and can more comprehensively and accurately detect the quality of rubber. The entire device can monitor various forms of rubber deformation, better meeting the requirements for rubber deformation monitoring and offering greater flexibility in use.
[0020] In a further preferred embodiment of the present invention, the moving mechanism includes: a first telescopic rod 6 fixedly installed on the frame 1; and a mounting plate 7 fixedly installed on the output shaft of the first telescopic rod 6, wherein the mounting plate 7 is fixedly connected to one of the tension seats 2 and the compression seats 4.
[0021] In this embodiment, when using the moving mechanism to perform a tensile deformation test on the rubber, the controller activates the first telescopic rod 6, whose output shaft drives the mounting plate 7 upward. Since the mounting plate 7 is fixedly connected to one of the tension seats 2, it drives the tension seat 2 upward, applying tension to the rubber fixed on the tension seat 2 to simulate a tensile condition. At the same time, the tension sensor 3 installed on the tension seat 2 monitors the magnitude of the tension in real time to obtain the deformation data of the rubber during the tensile process. If a compression test is to be performed, the first telescopic rod 6 drives the mounting plate 7 downward, and the mounting plate 7 drives the compression seat 4 fixedly connected to it downward, applying pressure to the rubber placed on the compression seat 4 to simulate a compression condition. At this time, the pressure sensor 5 on the compression seat 4 monitors the magnitude of the pressure in real time, thereby obtaining the deformation data of the rubber during the compression process. Different forms of deformation monitoring of the rubber can be performed, better meeting the needs of rubber deformation monitoring, and the application is more flexible.
[0022] In a further preferred embodiment of this utility model, the frame 1 is provided with an adjustment mechanism for adjusting the usage position of one of the tension seats 2. The adjustment mechanism includes: a second telescopic rod 9 disposed on the frame 1, the frame 1 having an installation groove for installing the second telescopic rod 9, the second telescopic rod 9 being located in the installation groove; and a placement plate 10 fixedly installed at the bottom of the tension seat 2, the placement plate 10 being fixedly connected to the output shaft of the second telescopic rod 9.
[0023] In this embodiment, when the rubber is subjected to compression deformation test, the controller activates the second telescopic rod 9 to move the lower tension seat 2 downward, thereby avoiding the two tension seats 2 from touching when the two compression seats 4 are squeezed relative to each other, thus ensuring the safety of the rubber test.
[0024] In a further preferred embodiment of the present invention, each of the two tension seats 2 is provided with a fixing mechanism for fixing the end of the rubber. The fixing mechanism includes: a placement frame 11 fixedly installed on the tension seat 2, and a bidirectional lead screw 12 rotatably installed on the placement frame 11 via a damping shaft; two connecting blocks 13 threaded onto the bidirectional lead screw 12, and clamping blocks 14 for clamping and fixing the rubber are fixedly installed on each of the two connecting blocks 13.
[0025] In this embodiment, when performing a tensile deformation test on the rubber, the controller first activates the moving mechanism based on the length of the rubber to move the upper tension seat 2 down to a certain position, placing the end of the rubber between the two clamping blocks 14. The operator applies force to rotate the bidirectional lead screw 12. A limit rod is fixedly installed on the placement frame 11. The limit rod and two connecting blocks 13 are slidably connected, which limits the two connecting blocks 13. This allows the bidirectional lead screw 12 to stably drive the two connecting blocks 13 to move relative to each other, thereby driving the two clamping blocks 14 to move relative to each other and clamp the end of the rubber. After clamping and fixing one end of the rubber, the fixing mechanism on the other tension seat 2 is operated in the same way to clamp the other end of the rubber, thereby fixing the rubber and then performing the tensile deformation test on the rubber.
[0026] In a further preferred embodiment of the present invention, the clamping block 14 is provided with a plurality of spikes 15, which are evenly distributed on the clamping block 14, and the spikes 15 are used to clamp the end of the rubber.
[0027] In this embodiment, when the clamping block 14 clamps the rubber, the spikes 15 will come into contact with the rubber to form a mechanical interlocking effect, which greatly increases the force between the clamping block 14 and the rubber, significantly improves the firmness of the fixation, and effectively prevents the rubber from slipping off the clamping block 14 due to the large tensile force during the test, thus ensuring the stability of the test process and the accuracy of the test data.
[0028] In a further preferred embodiment of the present invention, slide rods 16 are symmetrically fixedly installed in the mounting groove, and slide rods 16 are slidably connected to the placement plate 10. The slide rods 16 are used to limit the movement of the placement plate 10.
[0029] In this embodiment, when adjusting the position of one of the tension seats 2, the second telescopic rod 9 is controlled to extend and retract, causing the placement plate 10 fixedly connected to it to move, thereby causing the tension seat 2 to move accordingly. During the movement of the placement plate 10, the placement plate 10 will move linearly along the axis of the slide rod 16. The slide rod 16 plays a precise guiding role in the movement of the placement plate 10, ensuring that the placement plate 10 can only move linearly along the axis of the slide rod 16, thus avoiding instability such as offset, shaking or rotation of the placement plate 10 during the movement.
[0030] In a further preferred embodiment of the present invention, the frame 1 is provided with a guide mechanism for guiding the movement of the mounting plate 7. The guide mechanism includes: a guide block 17 fixedly mounted on the mounting plate 7; and a guide rod 18 fixedly mounted on the frame 1, wherein the guide rod 18 and the guide block 17 are slidably connected.
[0031] In this embodiment, during the rubber deformation test, the mounting plate 7 is moved by a moving mechanism. During the movement of the mounting plate 7, the guide block 17 fixed on it slides along the guide rod 18 fixed on the frame 1. The sliding connection between the guide rod 18 and the guide block 17 provides precise guidance for the movement of the mounting plate 7, ensuring that the mounting plate 7 can only move in a straight line along the axial direction of the guide rod 18. This effectively avoids the mounting plate 7 from deviating, tilting, or shaking during the movement. This ensures that the tension seat 2 or compression seat 4 connected to the mounting plate 7 can move accurately according to the preset direction and path, ensuring that the direction of the tension or pressure on the rubber during the test is accurate, and greatly improving the accuracy and reliability of the test results.
[0032] In a further preferred embodiment of the present invention, transparent glass doors are symmetrically hinged on the frame 1. The transparent glass doors are used to protect the rubber during deformation testing, and one of the compression seats 4 is provided with a placement groove for placing the rubber sample.
[0033] In this embodiment, the transparent glass door plays an important protective role during the testing process. On the one hand, it can effectively prevent the rubber sample from breaking or splashing and causing injury to the operator during the testing process, thus ensuring the personal safety of the operator. On the other hand, the glass door can block external debris from entering the testing area, preventing debris from interfering with the testing process or damaging the testing equipment, thereby improving the safety of the testing process.
[0034] In summary, compared with related technologies, this device can monitor rubber deformation in different ways, better meeting the needs of rubber deformation monitoring and offering greater flexibility in use.
[0035] It should be understood, in the several embodiments provided in this application, that the disclosed apparatus may be implemented in other ways.
[0036] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.
Claims
1. A rubber deformation testing mechanism, characterized by, include: The frame (1) and two tension seats (2) and two compression seats (4) are symmetrically arranged on the frame (1); A moving mechanism is mounted on the frame (1), the tension seat (2) and the compression seat (4) for moving the tension seat (2) and the compression seat (4). The moving mechanism is used to move one of the tension seats (2) so that the two tension seats (2) move away from each other to perform a tensile deformation test on the rubber. The moving mechanism is also used to move one of the compression seats (4) so that the two compression seats (4) move closer to each other to perform a compression deformation test on the rubber.
2. The rubber deformation testing mechanism of claim 1, wherein, The mobile mechanism includes: The first telescopic rod (6) is fixedly installed on the frame (1); A mounting plate (7) is fixedly installed on the output shaft of the first telescopic rod (6), and the mounting plate (7) is fixedly connected to one of the tension seats (2) and the compression seat (4).
3. The rubber deformation testing mechanism of claim 1, wherein, The frame (1) is provided with an adjustment mechanism for adjusting the usage position of one of the tension seats (2), the adjustment mechanism comprising: The second telescopic rod (9) is provided on the frame (1), and the frame (1) has an installation groove for installing the second telescopic rod (9), and the second telescopic rod (9) is located in the installation groove; A placement plate (10) is fixedly installed at the bottom of the tension seat (2), and the placement plate (10) is fixedly connected to the output shaft of the second telescopic rod (9).
4. The rubber deformation testing mechanism of claim 1, wherein, Both of the tension seats (2) are provided with a fixing mechanism for fixing the ends of the rubber, the fixing mechanism including: A placement frame (11) is fixedly installed on the tension seat (2), and a bidirectional lead screw (12) is rotatably installed on the placement frame (11) via a damping shaft. Two connecting blocks (13) are threaded onto the bidirectional lead screw (12), and clamping blocks (14) for clamping and fixing the rubber are fixedly installed on both connecting blocks (13).
5. The rubber deformation testing mechanism of claim 4, wherein, The clamping block (14) is provided with a plurality of spikes (15), which are evenly distributed on the clamping block (14) and are used to clamp the end of the rubber.
6. The rubber deformation testing mechanism of claim 3, wherein, A slide rod (16) is symmetrically fixedly installed in the mounting groove. The slide rod (16) and the placement plate (10) are slidably connected. The slide rod (16) is used to limit the movement of the placement plate (10).
7. The rubber deformation testing mechanism of claim 2, wherein, The frame (1) is provided with a guide mechanism for guiding the movement of the mounting plate (7), the guide mechanism comprising: Guide block (17) fixedly installed on the mounting plate (7); A guide rod (18) is fixedly installed on the frame (1), and the guide rod (18) and the guide block (17) are slidably connected.
8. The rubber deformation testing mechanism of claim 1, wherein, The frame (1) is symmetrically hinged with transparent glass doors, which are used to protect the rubber during deformation testing. One of the compression seats (4) is provided with a placement slot for placing the rubber sample.