A foamed concrete processing apparatus
Patent Information
- Application Number
- CN202521725802.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-14
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-08-14
AI Technical Summary
[0003]针对现有的相关技术,发明人认为往往存在以下缺陷:现有的发泡混凝土加工设备,通常缺乏对原料的过滤,无法去除原料中的杂质,进料过程中易混入石块、纤维团等杂质,导致搅拌后浆料中出现硬块或气泡破裂,出现搅拌不均匀,并且影响发泡混凝土的强度与保温性能
[0013] In this invention, the above-mentioned settings enable preliminary screening of the raw materials entering the mixing tank, effectively removing impurities and ensuring higher purity of the raw materials entering the mixing tank, thereby improving the quality and performance of foamed concrete. Pure raw materials help to mix and foam better, reducing the breakage or uneven distribution of bubbles caused by impurities.
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Figure CN224659773U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of building material processing equipment technology, and in particular to a foamed concrete processing equipment. Background Technology
[0002] Building material processing equipment refers to mechanical equipment used for the production, processing and manufacturing of various building materials. In the field of building material processing, foamed concrete is widely used in wall construction, roof insulation and ground filling due to its excellent properties such as lightweight, heat insulation and sound insulation.
[0003] Regarding existing related technologies, the inventors believe that the following defects often exist: Existing foamed concrete processing equipment usually lacks filtration of raw materials, cannot remove impurities from the raw materials, and is prone to mixing with impurities such as stones and fiber clumps during the feeding process, resulting in hard lumps or broken air bubbles in the slurry after mixing, causing uneven mixing, and affecting the strength and thermal insulation performance of foamed concrete. Utility Model Content
[0004] The technical problem to be solved by this utility model is that existing foamed concrete processing equipment usually lacks filtration of raw materials, which makes it easy for impurities to be mixed in and affect the strength of foamed concrete. Therefore, we propose a foamed concrete processing equipment.
[0005] To achieve the above objectives, this application adopts the following technical solution: a foamed concrete processing device, comprising a mixing tank: a lid is installed on the top of the mixing tank, three support legs are fixed on the surface of the mixing tank, the support legs are distributed circumferentially around the mixing tank as an axis, a compaction cylinder is fixed at the bottom of the lid, a rotating shaft is provided inside the mixing tank, the rotating shaft is rotatably connected to the inside of the compaction cylinder, one end of the rotating shaft extends to the top of the lid, a motor is provided at the top of the lid, the output end of the motor is fixed to the rotating shaft, mixing blades are fixed on both sides of the rotating shaft, and the top of the lid... A feed pipe is fixed at one end, and a filter plate is slidably connected inside the feed pipe. A fixed shell is fixed to one side of the feed pipe, and an irregularly shaped block is set inside the fixed shell. A connecting rod is fixed to one side of the irregularly shaped block, and a top plate is fixed to the top of the connecting rod. A horizontal plate is fixed to the bottom of the irregularly shaped block, and a vertical rod is fixed to the bottom of the horizontal plate. A connecting groove for cooperating with the vertical rod is opened on the top of the filter plate. A pull plate is slidably connected to the surface of the connecting rod, and fixed blocks are fixed to both ends of the pull plate. A fixing hole for cooperating with the fixing block is opened on one side of the fixed shell, and the number of fixing holes is four.
[0006] Preferably, a first spring is slidably connected to the surface of the connecting rod, one end of the first spring is fixed to the pull plate, and the other end of the first spring is fixed to the top plate.
[0007] Preferably, a first spring is slidably connected to the surface of the connecting rod, guide blocks are fixed on both sides inside the fixed shell, and guide grooves that cooperate with the guide blocks are opened at both ends of the cross plate.
[0008] Preferably, a first spring is slidably connected to the surface of the connecting rod, and two second springs are fixed on one side of the horizontal plate. The second springs are located on both sides of the vertical rod, and the other end of the second spring is fixed to the fixed shell.
[0009] Preferably, a first spring is slidably connected to the surface of the connecting rod, and three rolling rollers are fixed to the surface of the rotating shaft. The rolling rollers are distributed in a circle around the rotating shaft, and one side of the rolling roller abuts against the rolling cylinder.
[0010] Preferably, a first spring is slidably connected to the surface of the connecting rod, and three scrapers are fixed to the surface of the rotating shaft, the scrapers being distributed circumferentially around the rotating shaft.
[0011] Preferably, a first spring is slidably connected to the surface of the connecting rod, a discharge pipe is fixed to one side of the mixing tank, one end of the discharge pipe extends into the interior of the mixing tank, and a valve is provided on the surface of the discharge pipe.
[0012] The technical effects and advantages of this utility model are as follows:
[0013] In this invention, the above-mentioned settings enable preliminary screening of the raw materials entering the mixing tank, effectively removing impurities and ensuring higher purity of the raw materials entering the mixing tank, thereby improving the quality and performance of foamed concrete. Pure raw materials help to mix and foam better, reducing the breakage or uneven distribution of bubbles caused by impurities. Attached Figure Description
[0014] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts:
[0015] Figure 1 This is a schematic diagram of the main structure of this utility model;
[0016] Figure 2 This is a schematic cross-sectional view of the internal structure of the mixing tank of this utility model;
[0017] Figure 3 This is a schematic diagram of the disassembled structure of the feed pipe and filter screen of this utility model;
[0018] Figure 4 This is a schematic diagram of the internal cross-sectional structure of the fixing shell of this utility model;
[0019] Figure 5This is a schematic diagram of the discharge pipe structure of this utility model.
[0020] Legend: 1. Mixing tank; 2. Tank lid; 3. Support leg; 4. Compactor; 5. Rotating shaft; 6. Motor; 7. Mixing blade; 8. Feed pipe; 9. Filter plate; 10. Fixed shell; 11. Irregular block; 12. Connecting rod; 13. Top plate; 14. Horizontal plate; 15. Vertical rod; 16. Connecting groove; 17. Pull plate; 18. Fixed block; 19. Fixed hole; 20. First spring; 21. Guide block; 22. Guide groove; 23. Second spring; 24. Compactor roller; 25. Scraper; 26. Discharge pipe; 27. Valve. Detailed Implementation
[0021] Based on the technical solution of this utility model, without changing the essential spirit of this utility model, those skilled in the art can propose various interchangeable structural methods and implementation methods. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model, and should not be regarded as the entirety of this utility model or as a limitation or restriction of the technical solution of this utility model.
[0022] Reference Figure 1 - Figure 5As shown, this utility model provides a technical solution: a foamed concrete processing device, including a mixing tank 1; a lid 2 is installed on the top of the mixing tank 1; three support legs 3 are fixed on the surface of the mixing tank 1, and the support legs 3 are distributed circumferentially around the mixing tank 1 as the axis; a compaction cylinder 4 is fixed to the bottom end of the lid 2; a rotating shaft 5 is provided inside the mixing tank 1, and the rotating shaft 5 is rotatably connected to the inside of the compaction cylinder 4; one end of the rotating shaft 5 extends to the top of the lid 2; a motor 6 is provided at the top of the lid 2, and the output end of the motor 6 is connected to the rotating shaft. 5. Stirring blades 7 are fixed on both sides of the rotating shaft 5. A feed pipe 8 is fixed to the top of the barrel cover 2. A filter plate 9 is slidably connected inside the feed pipe 8. A fixed shell 10 is fixed to one side of the feed pipe 8. An irregularly shaped block 11 is set inside the fixed shell 10. A connecting rod 12 is fixed to one side of the irregularly shaped block 11. A top plate 13 is fixed to the top of the connecting rod 12. A horizontal plate 14 is fixed to the bottom of the irregularly shaped block 11. A vertical rod 15 is fixed to the bottom of the horizontal plate 14. A connecting groove 16 is opened on the top of the filter plate 9 to cooperate with the vertical rod 15. A pull plate 17 is slidably connected to the surface of rod 12. Fixing blocks 18 are fixed to both ends of the pull plate 17. Four fixing holes 19 are provided on one side of the fixing shell 10 to cooperate with the fixing blocks 18. A first spring 20 is slidably connected to the surface of connecting rod 12. One end of the first spring 20 is fixed to the pull plate 17, and the other end is fixed to the top plate 13. Guide blocks 21 are fixed to both sides inside the fixing shell 10. Both ends of the 14 are provided with guide grooves 22 that cooperate with the guide block 21. The surface of the connecting rod 12 is slidably connected with a first spring 20. Two second springs 23 are fixed on one side of the horizontal plate 14. The second springs 23 are located on both sides of the vertical rod 15. The other end of the second spring 23 is fixed to the fixed shell 10. The surface of the connecting rod 12 is slidably connected with a first spring 20. Three rolling rollers 24 are fixed on the surface of the rotating shaft 5. The rolling rollers 24 are circumferentially distributed with the rotating shaft 5 as the axis. One side of the rolling roller 24 abuts against the rolling cylinder 4.
[0023] Specifically: The rotating shaft 5 inside the mixing tank 1 is driven by the motor 6, and the fixed mixing blades 7 on its surface can mix the material in all directions. The filter plate 9 is placed inside the feed pipe 8. By pulling the pull plate 17 outward, the fixing block 18 is moved away from the inside of the fixing hole 19. Then, the connecting rod 12 is pulled to move the irregular block 11 inside the fixing shell 10. The irregular block 11 moves the horizontal plate 14 towards the filter plate 9. During this process, it pushes the vertical rod 15 into the inside of the connecting groove 16, thereby completing the fixation of the filter plate 9. Through the above settings, the raw materials entering the mixing tank 1 can be initially screened, effectively removing impurities and ensuring higher purity of the raw materials entering the mixing tank 1, thereby improving the quality and performance of foamed concrete. Pure raw materials help to mix and foam better, reducing the bursting or uneven distribution of bubbles caused by impurities. At the same time, the rolling roller 24 on the rotating shaft 5 cooperates with the rolling cylinder 4 at the bottom of the tank cover 2 to crush and break up the lumps in the material, thereby improving the quality of foamed concrete.
[0024] Reference Figure 2 and Figure 5 As shown in this embodiment: a first spring 20 is slidably connected to the surface of the connecting rod 12; three scrapers 25 are fixed to the surface of the rotating shaft 5; the scrapers 25 are circumferentially distributed around the rotating shaft 5; a first spring 20 is slidably connected to the surface of the connecting rod 12; a discharge pipe 26 is fixed to one side of the mixing tank 1; one end of the discharge pipe 26 extends into the interior of the mixing tank 1; and a valve 27 is provided on the surface of the discharge pipe 26.
[0025] Specifically: The scraper 25 on the surface of the rotating shaft 5 rotates synchronously with the rotating shaft 5, which can scrape off the residual slurry on the inner wall of the mixing tank 1 in real time, preventing the material from solidifying and hardening on the tank wall. This reduces raw material waste and lowers the difficulty of subsequent cleaning, making it particularly suitable for processing high-viscosity foamed concrete. At the same time, the scraper 25 also reduces wear on the inner wall of the mixing tank 1, extending the service life of the equipment. One end of the discharge pipe 26 extends into the interior of the mixing tank 1, and a valve 27 is installed on its surface, allowing the foamed concrete to be discharged quickly and accurately after mixing. At the same time, the discharge speed can be precisely adjusted by controlling the valve 27, avoiding waste or low production efficiency caused by discharge that is too fast or too slow. This not only improves production efficiency but also reduces material waste, resulting in significant economic benefits.
[0026] Working principle: The user drives the rotating shaft 5 inside the mixing tank 1, which is driven by the motor 6. The fixed mixing blades 7 on its surface can mix the material in all directions. The filter plate 9 is placed inside the feed pipe 8. By pulling the pull plate 17 outward, the fixing block 18 is moved away from the inside of the fixing hole 19. Then, the connecting rod 12 is pulled to move the irregular block 11 inside the fixing shell 10. The irregular block 11 moves the horizontal plate 14 towards the filter plate 9. During this process, it pushes the vertical rod 15 into the inside of the connecting groove 16, thereby completing the fixation of the filter plate 9. At the same time, the crushing roller 24 on the rotating shaft 5 cooperates with the crushing cylinder 4 at the bottom of the tank cover 2 to crush and break up the lumps in the material, thereby improving the quality of foamed concrete.
[0027] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.
Claims
1. A foamed concrete processing device, comprising a mixing tank (1): characterized in that, The top of the mixing tank (1) is fitted with a lid (2). Three support legs (3) are fixed to the surface of the mixing tank (1). The support legs (3) are distributed in a circle around the mixing tank (1). A grinding cylinder (4) is fixed to the bottom of the lid (2). A rotating shaft (5) is installed inside the mixing tank (1). The rotating shaft (5) is rotatably connected to the inside of the grinding cylinder (4). One end of the rotating shaft (5) extends to the top of the lid (2). A motor (6) is installed at the top of the lid (2). The output end of the motor (6) is fixed to the rotating shaft (5). Stirring blades (7) are fixed on both sides of the rotating shaft (5). A feed pipe (8) is fixed to the top of the lid (2). A filter plate (9) is slidably connected inside the feed pipe (8). (8) is fixed with a fixed shell (10) on one side. The fixed shell (10) is provided with a shaped block (11). A connecting rod (12) is fixed on one side of the shaped block (11). A top plate (13) is fixed at the top of the connecting rod (12). A horizontal plate (14) is fixed at the bottom of the shaped block (11). A vertical rod (15) is fixed at the bottom of the horizontal plate (14). A connecting groove (16) is provided on the top of the filter plate (9) to cooperate with the vertical rod (15). A pull plate (17) is slidably connected to the surface of the connecting rod (12). A fixing block (18) is fixed at both ends of the pull plate (17). A fixing hole (19) is provided on one side of the fixed shell (10) to cooperate with the fixing block (18). The number of fixing holes (19) is four.
2. The foamed concrete processing equipment according to claim 1, characterized in that: The surface of the connecting rod (12) is slidably connected to a first spring (20), one end of the first spring (20) is fixed to the pull plate (17), and the other end of the first spring (20) is fixed to the top plate (13).
3. The foamed concrete processing equipment according to claim 1, characterized in that: Guide blocks (21) are fixed on both sides inside the fixed shell (10), and guide grooves (22) that cooperate with the guide blocks (21) are opened at both ends of the horizontal plate (14).
4. The foamed concrete processing equipment according to claim 1, characterized in that: Two second springs (23) are fixed on one side of the horizontal plate (14). The second springs (23) are located on both sides of the vertical rod (15), and the other end of the second springs (23) is fixed to the fixed shell (10).
5. The foamed concrete processing equipment according to claim 1, characterized in that: Three rolling rollers (24) are fixed on the surface of the rotating shaft (5). The rolling rollers (24) are distributed in a circle around the rotating shaft (5) as the axis. One side of the rolling rollers (24) abuts against the rolling cylinder (4).
6. The foamed concrete processing equipment according to claim 1, characterized in that: Three scrapers (25) are fixed on the surface of the rotating shaft (5), and the scrapers (25) are distributed in a circle around the rotating shaft (5).
7. The foamed concrete processing equipment according to claim 1, characterized in that: A discharge pipe (26) is fixed on one side of the mixing tank (1), one end of the discharge pipe (26) extends into the interior of the mixing tank (1), and a valve (27) is provided on the surface of the discharge pipe (26).