Anode steel claw welding explosive welding sheet auxiliary device for electrolytic aluminum

Abstract

The utility model discloses an electrolytic aluminium anode steel claw welding explosive welding piece auxiliary device, including auxiliary device, the auxiliary device includes first positioning stand and second positioning stand, first positioning stand and second positioning stand are with detachable mode connection, first positioning stand and second positioning stand between sliding setting adsorption device, adsorption device is located first positioning stand and second positioning stand between symmetry and sets up, the through positioning track of being seted up on first positioning stand, the sliding track of being seted up with symmetry on second positioning stand positioning track, the sliding track is not through track, adsorption device includes four magnetic suction piece, and every two magnetic suction piece symmetry sets up, and the through hole of being seted up in each magnetic suction piece center position, the through hole with positioning track and sliding track correspond, positioning track and sliding track adopt different forms and set up.

Description

Technical Field

[0001] This utility model belongs to the field of electrolytic aluminum anode steel claw welding technology, specifically relating to an auxiliary device for welding explosive weld plates of electrolytic aluminum anode steel claws. Background Technology

[0002] Anode steel claws are important components that connect the anode carbon block and the aluminum busbar in the electrolytic aluminum production process. Their conductivity and service life greatly affect the power consumption and economic benefits of electrolytic aluminum production.

[0003] Currently, traditional cast steel claws are made by directly remelting scrap steel, mixed steel, and discarded steel claws without following the casting process. This results in a high rate of deformation and damage to anode steel claws during aluminum electrolysis production (approximately 20%–35% of the total number of claws used), a large amount of repair required, and increased production costs. To achieve energy conservation, cost reduction, and efficiency improvement, friction welding technology is used to manufacture full-section welded structural anode steel claws to replace cast steel claws, thereby saving electricity, reducing maintenance costs, and extending product lifespan.

[0004] After welding, the top of the structural anode steel claw needs to be connected to the guide rod. Currently, due to the narrow design of the steel claw crossbeam, it is necessary to weld explosive welding pieces and explosive welding rods to meet the welding requirements of the guide rod. Previously, measurement and marking were used for determination and welding, but due to human factors, the work efficiency was low and the welding flatness was poor.

[0005] In view of the above factors, an auxiliary device for welding explosive welding pieces of electrolytic aluminum anode steel claws is provided. It has a simple structure, is easy to use, improves work efficiency, and can ensure the flatness of the weld. Utility Model Content

[0006] The purpose of this invention is to provide an auxiliary device for welding explosive welding pieces with steel claws on electrolytic aluminum anodes, so as to solve the problems mentioned in the background art.

[0007] The purpose of this utility model is achieved through the following technical solution: an auxiliary device for welding explosive welding pieces of electrolytic aluminum anode steel claws, comprising an auxiliary device, wherein the auxiliary device includes a first positioning frame and a second positioning frame, and the first positioning frame and the second positioning frame are detachably connected.

[0008] An adsorption device is slidably disposed between the first positioning frame and the second positioning frame, and the adsorption device is symmetrically disposed between the first positioning frame and the second positioning frame.

[0009] Furthermore, the first positioning frame has a through positioning track, and the second positioning frame has a sliding track symmetrical to the positioning track, wherein the sliding track is a non-through track.

[0010] Furthermore, the adsorption device includes four magnetic blocks, and every two magnetic blocks are symmetrically arranged. A through hole is provided at the center of each magnetic block, and the through hole corresponds to the positioning track and the sliding track.

[0011] Furthermore, the positioning track and the sliding track are set in different forms.

[0012] Furthermore, the sliding track has a groove structure, the depth of the sliding track is one-third of the thickness of the second positioning frame, and the sliding track is fitted with bolts.

[0013] Furthermore, the first positioning frame and the second positioning frame are fixed to the magnetic block by bolts;

[0014] The bottom of the bolt passes through the sliding rail, the magnetic block is sleeved on the bolt, and the first positioning frame passes through the positioning rail and is fastened to the end face of the magnetic block by a nut.

[0015] Furthermore, the first positioning frame and the second positioning frame are welded structures made of weak magnetic material or magnetic material;

[0016] Both the first positioning frame and the second positioning frame have a hollow structure.

[0017] Furthermore, handles are provided on both sides of the hollow structure on the first positioning frame and connected by bolts or welding.

[0018] Furthermore, it also includes an adjustment device that works in conjunction with the auxiliary device, wherein the auxiliary device and the adjustment device are detachably coupled.

[0019] The adjustment device can drive the adsorption device to move on the same side.

[0020] The adjusting device has a groove structure, and two sets of symmetrical electric cylinders are fixedly installed on the adjusting device. The output end of the electric cylinder extends between the first positioning frame and the second positioning frame and contacts the adsorption device.

[0021] The auxiliary device has scale lines on the end face of the first positioning frame.

[0022] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0023] This invention adjusts the position of the adsorption device according to the width of the anode steel claw and the width of the steel strip. The nut is loosened and adjusted by adjusting device B or in manual mode. The device is fixed (magnetic attraction) according to the actual positioning point. The steel strip is fixed by spot welding using a welding machine. After the double steel strips are fixed by spot welding, the auxiliary device A is removed.

[0024] This utility model has a simple structure, is easy to use, improves work efficiency, and can ensure the flatness of the weld. Attached Figure Description

[0025] Figure 1 This is a three-dimensional schematic diagram of the present invention;

[0026] Figure 2 This is a schematic diagram showing the cooperation between the auxiliary device and the adjustment device of this utility model;

[0027] Figure 3 This is a plan view of the present invention;

[0028] Figure 4 This is a side view of the present invention;

[0029] Figure 5 This is a schematic diagram of the fit between the bolt and the sliding track in this utility model;

[0030] Figure 6 This is a schematic diagram of the cross-section of the magnetic block of this utility model. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0032] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0033] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0034] like Figure 1-6As shown, an auxiliary device for welding explosive weld sheets with electrolytic aluminum anode steel claws is characterized in that it includes an auxiliary device A, which includes a first positioning frame 1 and a second positioning frame 2, and the first positioning frame 1 and the second positioning frame 2 are detachably connected.

[0035] An adsorption device 3 is slidably disposed between the first positioning frame 1 and the second positioning frame 2, and the adsorption device 3 is symmetrically disposed between the first positioning frame 1 and the second positioning frame 2.

[0036] To facilitate position adjustment during use by setting positioning rails and sliding rails, the first positioning frame 1 has a through positioning rail 4, and the second positioning frame 2 has a sliding rail 5 symmetrical to the positioning rail 4. The sliding rail 5 is a non-through rail.

[0037] The aforementioned positioning rail and sliding rail can be adjusted and fixed using bolts according to the width of the steel claw, and adjusted according to the actual width of the anode steel claw.

[0038] To facilitate the adsorption and fixation of steel strips during use, and to facilitate adjustment and loading / unloading, the adsorption device 3 includes four magnetic blocks, with each pair of magnetic blocks arranged symmetrically. Each magnetic block has a through hole 6 at its center, which corresponds to the positioning track 4 and the sliding track 5.

[0039] The positioning track 4 and the sliding track 5 are set in different forms.

[0040] To facilitate the installation of the sliding track for mounting bolts and fixing them to the first positioning frame 1 with nuts during use, the sliding track 5 has a groove structure. The depth of the sliding track 5 is one-third of the thickness of the second positioning frame 2, and the sliding track 5 is fitted with the bolts.

[0041] The first positioning frame 1 and the second positioning frame 2 are fixed to the magnetic block by bolts;

[0042] The bottom of the bolt passes through the sliding rail 5, the magnetic block is sleeved on the bolt, and the first positioning frame 1 passes through the positioning rail 4 through the bolt and is fastened to the end face of the magnetic block by a nut.

[0043] When in use, the top of the structural anode steel claw needs to be welded with explosive weld plates when connecting to the guide rod. Due to the design of the width of the anode steel claw beam, some require welding of steel strips to achieve the same size as the guide rod. In order to meet the usage requirements and improve work efficiency, the steel strips are adsorbed by auxiliary device A during use. At this time, the steel strips are adsorbed at the magnetic block position on the bottom surface of the second positioning frame 2. After the steel strips are adsorbed by auxiliary device A, they are placed on both sides of the top of the structural anode steel claw. The steel strips are then spot welded, and auxiliary device A can be removed.

[0044] Adjust the position of the adsorption device according to the width of the anode steel claw and the width of the steel strip. Loosen the nut and adjust it through the adjustment device B or in manual mode. Fix it according to the actual positioning point (magnetic attraction). Use a welding machine to spot weld and fix the steel strip. After spot welding and fixing the double steel strips, remove the auxiliary device A.

[0045] To facilitate the use of the first positioning frame 1 and the second positioning frame 2, the magnetic blocks are made of magnets or strong magnets, and their shape and magnetism are selected according to the usage conditions. The first positioning frame 1 and the second positioning frame 2 are made of weak magnetic material or magnetic material welded structure.

[0046] Both the first positioning frame 1 and the second positioning frame 2 have a hollow structure 7, and steel strips are spot-welded in the hollow position.

[0047] To facilitate disassembly after the explosive welding sheet has been adsorbed during use, handles 8 are provided on both sides of the hollow structure 7 on the first positioning frame 1, which are connected by bolts or welding.

[0048] In order to facilitate the control of the distance between the two sets of magnetic blocks by adjusting device B during use, thereby using anode steel claws of different widths, it also includes adjusting device B that cooperates with auxiliary device A. The auxiliary device A and adjusting device B are detachably connected.

[0049] The adjustment device B can drive the adsorption device 3 to move on the same side;

[0050] The adjustment device B has a groove structure, and two sets of symmetrical electric cylinders 9 are fixedly installed on the adjustment device B. The output end of the electric cylinder 8 extends between the first positioning frame 1 and the second positioning frame 2 and contacts the adsorption device 3.

[0051] The first positioning frame 1 of the auxiliary device A has a scale line 10 on its end face.

[0052] The aforementioned adjustment device B is an open groove structure. Two sets of electric cylinders are symmetrically arranged on the left and right sides inside the adjustment device B. The output end of each set of electric cylinders extends between the first positioning frame 1 and the second positioning frame 2 and contacts the adsorption device 3. The parallel movement causes the magnetic blocks to change their relative distance.

[0053] The bottom center of the aforementioned adjustment device B is provided with a central groove for accommodating the second positioning frame 2, and an auxiliary wall is fixedly provided on the inner wall of the aforementioned adjustment device B. The auxiliary wall contacts the first positioning frame 1 and controls the first positioning frame 1 to be positioned.

[0054] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0055] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An auxiliary device for welding explosive welding pieces to steel claws on electrolytic aluminum anodes, characterized in that: Includes an auxiliary device (A), which includes a first positioning frame (1) and a second positioning frame (2), the first positioning frame (1) and the second positioning frame (2) being detachably connected; An adsorption device (3) is slidably arranged between the first positioning frame (1) and the second positioning frame (2), and the adsorption device (3) is symmetrically arranged between the first positioning frame (1) and the second positioning frame (2).

2. The auxiliary device for welding explosive welding pieces of electrolytic aluminum anode steel claws according to claim 1, characterized in that: The first positioning frame (1) has a through positioning track (4), and the second positioning frame (2) has a sliding track (5) symmetrical to the positioning track (4). The sliding track (5) is a non-through track.

3. The auxiliary device for welding explosive welding pieces of electrolytic aluminum anode steel claws according to claim 2, characterized in that: The adsorption device (3) includes four magnetic blocks, and every two magnetic blocks are symmetrically arranged. A through hole (6) is provided at the center of each magnetic block, and the through hole (6) corresponds to the positioning track (4) and the sliding track (5).

4. The auxiliary device for welding explosive welding pieces of electrolytic aluminum anode steel claws according to claim 3, characterized in that: The positioning track (4) and the sliding track (5) are set in different forms.

5. The auxiliary device for welding explosive welding pieces of electrolytic aluminum anode steel claws according to claim 4, characterized in that: The sliding track (5) has a groove structure, and the depth of the sliding track (5) is one-third of the thickness of the second positioning frame (2). The sliding track (5) is fitted with bolts.

6. The auxiliary device for welding explosive welding pieces of electrolytic aluminum anode steel claws according to claim 5, characterized in that: The first positioning frame (1) and the second positioning frame (2) are fixed to the magnetic block by bolts; The bottom of the bolt is threaded through the sliding rail (5), the magnetic block is sleeved on the bolt, and the first positioning frame (1) is fastened to the end face of the magnetic block by passing through the positioning rail (4) through the bolt and secured with a nut.

7. The auxiliary device for welding explosive welding pieces of electrolytic aluminum anode steel claws according to claim 6, characterized in that: The first positioning frame (1) and the second positioning frame (2) are made of weak magnetic material or magnetic material welded together; Both the first positioning frame (1) and the second positioning frame (2) are provided with a hollow structure (7).

8. The auxiliary device for welding explosive welding pieces of electrolytic aluminum anode steel claws according to claim 7, characterized in that: The first positioning frame (1) has handles (8) connected to the hollow structure (7) on both sides by bolts or welding.

9. The auxiliary device for welding explosive welding pieces of electrolytic aluminum anode steel claws according to claim 1, characterized in that: It also includes an adjustment device (B) that works in conjunction with the auxiliary device (A), wherein the auxiliary device (A) and the adjustment device (B) are detachably connected; The adjusting device (B) can drive the adsorption device (3) to move on the same side; The adjusting device (B) has a groove structure. Two sets of symmetrical electric cylinders (9) are fixedly installed on the adjusting device (B). The output end of the electric cylinder (8) extends between the first positioning frame (1) and the second positioning frame (2) and contacts the adsorption device (3). The end face of the first positioning frame (1) of the auxiliary device (A) is provided with scale lines (10).

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