A cyclone flocculation high-efficiency sedimentation integrated device
By introducing a servo motor-driven conical block and filter screen rotation structure into the integrated high-efficiency sedimentation equipment for cyclone flocculation, combined with inclined tube sedimentation, the problem of low efficiency caused by the lack of a separation structure in the equipment is solved, and a high-efficiency water treatment effect is achieved.
Patent Information
- Application Number
- CN202522114005.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-30
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-09-30
AI Technical Summary
Existing integrated cyclone flocculation and sedimentation equipment lacks a separation structure, resulting in low processing efficiency.
A device including a settling component and an regulating component was designed. The settling component includes a box, a filling pipe, a discharge pipe, etc. The regulating component is driven by a servo motor to rotate a conical block and a filter screen to form a swirling mixing and preliminary filtration. Combined with the inclined tube settling structure, it achieves efficient flocculation and settling.
By employing swirling mixing, preliminary filtration, and precise flow guidance, water treatment efficiency is significantly improved, subsequent settling pressure is reduced, water clarity and equipment stability are enhanced, and operation and maintenance costs are lowered.
Smart Images

Figure CN224677940U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of integrated equipment for high-efficiency sedimentation through swirl flocculation, and particularly to an integrated equipment for high-efficiency sedimentation through swirl flocculation. Background Technology
[0002] The integrated cyclone flocculation and high-efficiency sedimentation equipment is an environmentally friendly water treatment device that integrates core water pretreatment functions. It is mainly used in municipal sewage, industrial wastewater, and water purification applications. Through the integrated design of "cyclone flocculation" and "high-efficiency sedimentation," it achieves rapid separation and removal of suspended particles, colloidal impurities, and some pollutants in water. Its working principle is as follows: First, the cyclone structure within the equipment generates a high-speed rotating water flow, causing the added flocculant to fully mix and collide with the raw water, promoting the formation of denser flocs from tiny impurities. Subsequently, the flocculated water enters the sedimentation zone, where it further... With the help of special inclined tube / plate or flow guiding structure, the settling path of flocs is greatly shortened and the settling speed is accelerated, allowing the flocs to quickly settle to the bottom of the equipment to form sludge, which is then periodically discharged. Finally, the upper layer is clear treated water, which can enter subsequent filtration, deep treatment or discharge stages that meet standards. Compared with traditional split-type flocculation tanks and sedimentation tanks, this equipment has the advantages of small footprint, high treatment efficiency, low reagent dosage, and simple operation and maintenance. It can effectively improve the overall operating efficiency of the water treatment system and reduce treatment costs, and is especially suitable for projects with high requirements for water treatment efficiency and space utilization.
[0003] To address the aforementioned issues, existing patents offer solutions. Most existing integrated cyclone flocculation and sedimentation equipment lacks a separation structure, resulting in low efficiency.
[0004] To address this, a high-efficiency sedimentation integrated device for swirl flocculation is proposed. Utility Model Content
[0005] The purpose of this invention is to provide an integrated cyclone flocculation and sedimentation high-efficiency sedimentation device that can solve the problem that most existing integrated cyclone flocculation and sedimentation high-efficiency sedimentation devices lack a separation structure, thus resulting in low efficiency.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency sedimentation integrated cyclone flocculation device, comprising a sedimentation component, wherein an adjustment component is provided inside the sedimentation component;
[0007] The adjustment component includes a servo motor, a connecting rod fixedly connected to the bottom of the servo motor, a conical block fixedly connected to the bottom of the connecting rod, a filter screen fixedly connected to the surface of the conical block, a circular tube connected to the bottom of the conical block, and a drain pipe connected to the bottom of the circular tube.
[0008] Preferably, the settling assembly includes a box, with a filling pipe connected to the top of the box and a discharge pipe connected to the bottom of the box.
[0009] Preferably, a placement rack is fixedly connected to the bottom of the inner wall of the box, and a plurality of intercepting nets are fixedly connected to the surface of the placement rack. A discharge valve is connected to the bottom of the box.
[0010] Preferably, a sealing sleeve is snapped into the inner wall of the discharge pipe, and a pull-out block is fixedly connected to the bottom of the sealing sleeve.
[0011] Preferably, the top of the placement rack contacts the bottom of the circular tube, and the placement rack is made of stainless steel.
[0012] Preferably, the surface of the box is covered with a protective sleeve, and the inner wall of the box is fixedly connected with a corrosion-resistant sleeve.
[0013] Preferably, support frames are fixedly connected to the left and right sides of the box, and anti-slip pads are fixedly connected to the bottom of the two support frames.
[0014] Preferably, a protective cover is fixedly connected to the top of the circular tube, the surface of the protective cover has holes, and the protective cover is made of stainless steel.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] 1. In the adjustment component of this application, the servo motor drives the conical block and the surface filter screen to rotate through the connecting rod. On the one hand, it helps to form a vortex, accelerates the full mixing of flocculant and raw water, and promotes the rapid formation of denser flocs from tiny impurities. On the other hand, the filter screen can perform preliminary filtration of the water, intercepting large particles of impurities to reduce subsequent settling pressure. The circular pipe and the drain pipe connected at the bottom of the conical block can guide the pre-treated water to flow precisely to the settling area, shortening the settling path of the flocs.
[0017] 2. The protective cover on the surface of the tank can reduce external collision and wear, the corrosion-resistant cover on the inner wall can resist water corrosion, the support frame on both sides and the anti-slip pad at the bottom ensure stable operation of the equipment, and the stainless steel protective cover and surface holes on the top of the barrel protect the servo motor while also taking into account heat dissipation. The overall structure greatly improves water treatment efficiency through functional partitioning and component coordination. Attached Figure Description
[0018] Figure 1 This is an overall structural diagram of the integrated cyclone flocculation and high-efficiency sedimentation equipment of this utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the adjustment component of this utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the settling component of this utility model;
[0021] Figure 4 This is a schematic diagram showing the segmentation of a partial component of this utility model;
[0022] Figure 5 This utility model Figure 3 Enlarged diagram of point A in the middle.
[0023] In the diagram, 1. Settling assembly; 101. Box body; 102. Filling pipe; 103. Discharge pipe; 104. Placement rack; 105. Interception net; 106. Discharge valve; 107. Sealing sleeve; 108. Pull-out block; 2. Adjustment assembly; 201. Servo motor; 202. Connecting rod; 203. Conical block; 204. Filter screen; 205. Round tube; 206. Drain pipe; 3. Protective sleeve; 4. Corrosion-resistant sleeve; 5. Support frame; 6. Anti-slip mat; 7. Protective cover; 8. Hole. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figure 1-5 The present invention provides the following technical solution:
[0026] A high-efficiency sedimentation integrated cyclone flocculation device includes a sedimentation component 1, and an adjustment component 2 is provided inside the sedimentation component 1;
[0027] The adjustment component 2 includes a servo motor 201, a connecting rod 202 fixedly connected to the bottom of the servo motor 201, a conical block 203 fixedly connected to the bottom of the connecting rod 202, a filter screen 204 fixedly connected to the surface of the conical block 203, a circular tube 205 connected to the bottom of the conical block 203, and a drain pipe 206 connected to the bottom of the circular tube 205.
[0028] In this embodiment: A sedimentation component 1, the core processing module of the equipment, provides a closed processing space for cyclone flocculation and efficient sedimentation, achieving the separation and clarification of impurities in the water. It includes sub-components such as a housing 101 and a filling pipe 102. An adjustment component 2, located inside the sedimentation component 1, optimizes flocculation and sedimentation effects and assists in impurity separation through structural motion. This component includes sub-components such as a servo motor 201 and a conical block 203. The servo motor 201 serves as the power source for the adjustment component 2, driving the connecting rod 202 to rotate, which in turn drives the conical block 203 and the filter screen 204 to rotate, providing power for cyclone mixing. The connecting rod 202 connects the servo motor 201 and the conical block 203, transmitting the power of the servo motor 201 so that the conical block 203 rotates synchronously with the servo motor 201, achieving structural linkage. The conical block 203, the core structure at the bottom of the connecting rod 202, has a filter screen 204 fixed on its surface. When rotating, it can help form a vortex, accelerate the mixing of flocculant and raw water, and guide the water to flow towards the circular pipe 205. By setting the filter screen 204 and fixing it to the surface of the conical block 203, the suspended particles in the water can be initially filtered during the rotation of the conical block 203, intercepting some large particles of impurities and reducing the subsequent settling pressure. The circular pipe 205 is connected to the bottom of the conical block 203. Its function is to guide the water after preliminary filtration and mixing to flow downward and transport it to the drain pipe 206 or the placement rack 104 area to achieve water flow guidance. The drain pipe 206 is connected to the bottom of the circular pipe 205. It is mainly used to discharge the water after preliminary treatment by the regulating component 2 and guide it into the settling area at the bottom of the settling component 1 to complete the flow of water in the equipment.
[0029] Specifically, such as Figure 3 As shown, the settling assembly 1 includes a box 101, with a filling pipe 102 connected to the top of the box 101 and a discharge pipe 103 connected to the bottom of the box 101.
[0030] Specifically, such as Figure 3 As shown, a placement rack 104 is fixedly connected to the bottom of the inner wall of the box 101, and several interception nets 105 are fixedly connected to the surface of the placement rack 104. A discharge valve 106 is connected to the bottom of the box 101.
[0031] Specifically, such as Figure 3 As shown, a sealing sleeve 107 is snapped into the inner wall of the discharge pipe 103, and a pull block 108 is fixedly connected to the bottom of the sealing sleeve 107.
[0032] In this embodiment: The housing 101, the main frame of the settling assembly 1, supports the water to be treated and provides a foundation for the installation and operation of components such as the regulating assembly 2 and the intercepting net 105. The injection pipe 102, located at the top of the housing 101, injects the raw water and flocculant into the equipment, serving as the water inlet. The discharge pipe 103, located at the bottom of the housing 101, primarily discharges the sludge generated after settling, or, under certain conditions, assists in discharging clarified water. The placement rack 104, fixed to the bottom of the inner wall of the housing 101, is made of stainless steel and supports the intercepting net 105. It also contacts the bottom of the circular pipe 205, assisting in fixing the lower structure of the regulating assembly 2. Several interception nets 105 are installed on the surface of the placement rack 104 to intercept incompletely settled flocs or impurities during the settling process, thereby improving the clarity of the treated water. A discharge valve 106 is connected to the bottom of the tank 101 to control the discharge of sludge or bottom wastewater. It can be flexibly opened and closed according to the equipment operation to adjust the discharge speed and volume. A sealing sleeve 107 is installed and snapped into the inner wall of the discharge pipe 103 to prevent water or sludge leakage when the discharge pipe 103 is not discharging, thus ensuring the equipment's airtightness. A pull block 108 is fixed to the bottom of the sealing sleeve 107, allowing operators to manually pull the sealing sleeve 107 to open and close the discharge pipe 103, making operation convenient.
[0033] Specifically, such as Figure 4 As shown, the top of the placement rack 104 contacts the bottom of the round tube 205, and the placement rack 104 is made of stainless steel.
[0034] Specifically, such as Figure 5 As shown, a protective sleeve 3 is fitted on the surface of the box 101, and a corrosion-resistant sleeve 4 is fixedly connected to the inner wall of the box 101.
[0035] In this embodiment: by setting a protective sleeve 3, which is placed on the surface of the box 101, it plays an external protection role, which can reduce the impact of external collisions and wear on the box 101 and extend the service life of the equipment. By setting a corrosion-resistant sleeve 4, which is fixed to the inner wall of the box 101, it can resist corrosive substances in the water to be treated, prevent the inside of the box 101 from being corroded, and improve the weather resistance of the equipment.
[0036] Specifically, such as Figure 1 As shown, support frames 5 are fixedly connected to the left and right sides of the box 101, and anti-slip pads 6 are fixedly connected to the bottom of the two support frames 5.
[0037] Specifically, such as Figure 2 As shown, a protective cover 7 is fixedly connected to the top of the round tube 205. Holes 8 are opened on the surface of the protective cover 7. The material of the protective cover 7 is stainless steel.
[0038] In this embodiment: By setting support frame 5, the box 101 can be supported. By setting anti-slip pad 6, fixed to the bottom of the two support frames 5, the friction between the support frame 5 and the ground is increased, preventing the equipment from sliding due to vibration or external force during operation and improving the stability of the equipment placement. By setting protective cover 7 and holes 8, the protective cover 7 blocks the liquid on the surface of the conical block 203, preventing sewage from falling directly with the inclination of the conical block 203 and affecting the filtration efficiency. The holes 8 are reserved for the discharge of impurities.
[0039] Working Principle: First, raw water and flocculant are simultaneously injected through the injection pipe 102 at the top of the tank 101. Then, the servo motor 201 in the regulating component 2 is started. The servo motor 201 outputs power and transmits it to the conical block 203 at the bottom through the connecting rod 202. This drives the conical block 203 and the filter screen 204 fixed on its surface to rotate at high speed. During the rotation, the special structure of the conical block 203 causes the water in the tank 101 to form a high-speed swirling flow, which allows the raw water and flocculant to mix and collide fully. Tiny suspended particles and colloidal impurities in the water are adsorbed by the flocculant and gradually aggregate to form flocs with higher density and easier settling. At the same time, the rotating filter screen 204 will initially intercept and filter large particles in the water, reducing the subsequent settling burden. The pre-treated water, under the action of swirling thrust and gravity, flows into the drain pipe 206 through the circular pipe 205 connected to the bottom of the conical block 203. 6. The water is precisely guided to the settling area at the bottom of the tank 101. After entering the settling area, the water flow slows down, and the flocs sink rapidly under gravity. Several interception nets 105 on the surface of the rack 104 at the bottom of the tank 101 will intercept the flocs that have not settled completely, further improving the water clarity. During the settling process, the sludge formed gradually settles to the bottom of the tank 101. After accumulating to a certain amount, the discharge valve 106 at the bottom of the tank 101 can be opened, and the sludge can be discharged through the discharge pipe 103. Finally, the cleared treated water in the upper layer can be exported as needed and enter the subsequent filtration, deep treatment stage or be directly discharged in compliance with standards, completing the entire water pretreatment process. The entire process achieves rapid separation of impurities and water purification through the continuous steps of "cyclone mixing and flocculation - preliminary filtration - precise flow guidance - high-efficiency settling - secondary interception - sludge discharge". Moreover, because all functions are integrated into one unit, the treatment efficiency is greatly improved.
[0040] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A high-efficiency sedimentation integrated cyclone flocculation device, comprising a sedimentation component (1), characterized in that: The settling component (1) is internally provided with an adjustment component (2); The adjustment component (2) includes a servo motor (201), a connecting rod (202) is fixedly connected to the bottom of the servo motor (201), a conical block (203) is fixedly connected to the bottom of the connecting rod (202), a filter screen (204) is fixedly connected to the surface of the conical block (203), a round tube (205) is connected to the bottom of the conical block (203), and a drain pipe (206) is connected to the bottom of the round tube (205).
2. The integrated high-efficiency sedimentation equipment for cyclone flocculation according to claim 1, characterized in that: The settling assembly (1) includes a box (101), the top of which is connected to a filling pipe (102), and the bottom of which is connected to a discharge pipe (103).
3. The integrated high-efficiency sedimentation equipment for cyclone flocculation according to claim 2, characterized in that: A placement rack (104) is fixedly connected to the bottom of the inner wall of the box (101), and a plurality of interception nets (105) are fixedly connected to the surface of the placement rack (104). A discharge valve (106) is connected to the bottom of the box (101).
4. The integrated high-efficiency sedimentation equipment for cyclone flocculation according to claim 2, characterized in that: The inner wall of the discharge pipe (103) is fitted with a sealing sleeve (107), and a pull block (108) is fixedly connected to the bottom of the sealing sleeve (107).
5. The integrated high-efficiency sedimentation equipment for cyclone flocculation according to claim 3, characterized in that: The top of the placement rack (104) contacts the bottom of the round tube (205), and the placement rack (104) is made of stainless steel.
6. The integrated high-efficiency sedimentation equipment for cyclone flocculation according to claim 2, characterized in that: The surface of the box (101) is covered with a protective sleeve (3), and the inner wall of the box (101) is fixedly connected with a corrosion-resistant sleeve (4).
7. The integrated high-efficiency sedimentation equipment for cyclone flocculation according to claim 2, characterized in that: The left and right sides of the box (101) are fixedly connected to support frames (5), and the bottom of the two support frames (5) is fixedly connected to anti-slip pads (6).
8. The integrated high-efficiency sedimentation equipment for cyclone flocculation according to claim 1, characterized in that: The top of the round tube (205) is fixedly connected to a protective cover (7), and the surface of the protective cover (7) is provided with holes (8). The material of the protective cover (7) is stainless steel.